IP1529EN Ditec BOX Technical Manual Balanced up and over doors (original instructions) www.ditecentrematic.
4 IP1529EN - 2015-06-12 All the rights concerning this material are the exclusive property of Entrematic Group AB. Although the contents of this publication have been drawn up with the greatest care, Entrematic Group AB cannot be held responsible in any way for any damage caused by mistakes or omissions in this publication. We reserve the right to make changes without prior notice. Copying, scanning and changing in any way are expressly forbidden unless authorised in writing by Entrematic Group AB.
Index Subject 1. General safety precautions 2. Declaration of incorporation of partly completed machinery Page 26 27 2.1 Machinery Directive 27 3. 28 Technical data 3.1 Operating instructions 28 4. Standard installation 29 5. Dimensions 30 6. Main components 30 7. Installation 31 7.1 Preliminary checks 31 7.2 Base plate fastening 31 7.3 Geared motor installation 33 7.4 Left geared motor installation 36 7.5 Manual release 37 8. Electrical connections 38 9.
1. General safety precautions This installation manual is intended for qualified personnel only. Installation, electrical connections and adjustments must be performed by qualified personnel, in accordance with Good Working Methods and in compliance with the current regulations. Read the instructions carefully before installing the product. Bad installation could be dangerous. The packaging materials (plastic, polystyrene, etc.
2. Declaration of incorporation of partly completed machinery (Directive 2006/42/EC, Annex II-B) The manufacturer Entrematic Group AB, with headquarters in Lodjursgatan 10, SE-261 44 Landskrona, Sweden, declares that the automation for balanced up and over door type Ditec BOX: - is designed to be installed on a manual gate to form a machine pursuant to Directive 2006/42/ EC.
3. Technical data BOX3EH Power supply 24 V Absorption 8A Torque 300 Nm Opening time 15÷30 s Weight 11,40 kg Service class 3 - FREQUENT Intermittence S2 = 30 min S3 = 50% Temperature min -20° C max +55° C Degree of protection IP44 IP40 (with E1HBOX) Control panel E1HBOX Applications H 5m H = door height L = door width 4m 3m 1x BOX 2m 2x BOX 1m L 1m 2m 3m 4m 5m Service class: 3 (minimum 30 cycles a day for 10 years or 60 cycles a day for 5 years).
4. Standard installation 4 A 1 5 2 6 3 Ref. Description BOX3EH DC irreversible actuator with control panel incorporated 2 SOF Safety edge 3 GOL4 Transmitter 4 LAMP LAMPH Flashing light 5 XEL5 GOL4M Key selector Codified via radio control keyboard 6 XEL2 LAB4 Photocells Photocells IP55 A IP1529EN - 2015-06-12 Code 1 Connect the power supply to an approved omnipolar switch with an opening distance of the contacts of at least 3mm (not supplied).
100 180 5. Dimensions 120 660 6. Main components 14 10 15 7 7 9 9 8 11 16 11 12 9 12 13 13 8 Code Description 7 Gearmotor 8 Courtesy light 9 Casing 10 Bottom casing 11 Manual release 12 Gearmotor shaft 13 14 BOXSL Base plate Base platee L=2500 E1HBOX BOX3EH’s control panel 15 Control panel support 16 Control panel casing IP1529EN - 2015-06-12 Ref.
7. Installation The given operating and performance features can only be guaranteed with the use of DITEC accessories and safety devices.Unless otherwise specified, all measurements are expressed in millimetres (mm). 7.1 Preliminary checks Check the dimensions, balancing and condition of the door, the type of installation, the use limits of the gearmotor and the necessary accessories. 7.2 Base plate fastening - Remove the automation from its packaging.
110 110 Standard balancing door H/2 H/2 H H H/2 H/2 Totally concealing balancing door 32 IP1529EN - 2015-06-12 H H 120 120 Articulated panel balancing door
7.3 Geared motor installation - Fix the gearmotor to the base plate and the accessories as shown in the examples.
2700 max BoxB2D BoxB2C BoxRL Box3EH IP1529EN - 2015-06-12 i For up and over doors with L>2700mm, it is necessary to extend the transmission shaft, using the accessories BOXA (pole) and BOXG (coupling for poles). If the arms are not long enough, use the extensions BOX2P.
A 0÷60 1 ~60 2 A ~60 0÷60 min 100 min 100 [1] Fix the corner-joint [A] onto the upper frame of the up and over door, in line with the motor arm. [2] If the corner-joint [A] cannot be fixed onto the upper frame of the door, respect the dimensions shown in the figure. WARNING: the dimensions of the poles, the position of the transmissions and the wall coupling for the corner-joint [A] must be calculated so that the motor arms do not collide with the support arms of the door.
7.4 Installing the left-hand gearmotor In the event of left-hand side assembly, it is necessary to rotate the gearmotor 180° so that the release shaft is pointing towards the centre of the up and over door. 1 2 3 180° [1] Disassemble the snap ring, unthread the lever and disassemble the upper bracket. [2] Rotate the gearmotor 180°. [3] Thread the lever (also rotated 180°) back on, then fasten the snap ring back on and reassemble the upper bracket.
7.5 Manual release To release the gearmotor from the outside, drill a Ø13 hole in the tilting door in line with the release pin A and release using the supplied key. i NOTE: The gearmotor can also be released using the BoxSBC-BoxSBI accessories. For more information, refer to the relevant installation manuals.
8. Electrical connections Before connecting the power supply, make sure the plate data correspond to that of the mains power supply. An omnipolar disconnection switch with minimum contact gaps of 3 mm must be included in the mains supply. Check that upstream of the electrical installation there is an adequate residual current circuit breaker and a suitable overcurrent cutout.
Operating instructions IP1529EN - 2015-06-12 DETACH AND DELIVER TO THE CUSTOMER General safety precautions for the user These precautions are an integral and essential part of the product and must be supplied to the user. Read them carefully since they contain important information on safe installation, use and maintenance. These instructions must be kept and forwarded to all possible future users of the system. This product must only be used for the specific purpose for which it was designed.
IP1529EN - 2015-06-12 DETACH AND DELIVER TO THE CUSTOMER must not be carried out by children unless they are supervised. To ensure that the system works efficiently and correctly, the manufacturer’s indications must be complied with and only qualified personnel must perform routine maintenance on the motorised door or gate. In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.
Manual release instructions In the event of a fault or an interruption in the power supply, insert the key supplied [C] and turn it anticlockwise, or move the lever [D] as shown in the figure. Move the tilting door manually. To block the up and over door again, bring the lever [D] back to its original position. WARNING: the door wing block and release operations must be performed with the motor idle. DETACH AND DELIVER TO THE CUSTOMER i N.B.
IP1529EN - 2015-06-12 Entrematic Group AB Lodjursgatan 10 SE-261 44, Landskrona Sweden www.ditecentrematic.
