CROSS IP1747EN- rev. 2011-09-07 EN Installation and maintenance manual for automations for sliding gates. (Translation of the original instructions) DITEC S.p.A. Via Mons. Banfi, 3 - 21042 Caronno Pertusella (VA) - ITALY Tel. +39 02 963911 - Fax +39 02 9650314 www.ditec.it - ditec@ditecva.
INDEX Subject Page 1. General safety precautions 2. Declaration of incorporation of partly completed machinery 2.1 Machinery Directive 3. Technical data 3.1 Operating instructions 3.2 Dimensions 4. 5. 6. Standard installation Main components Mechanical installation 6.1 6.2 6.3 6.4 6.5 7. 8. 9. 10. 11. 12. 13.
1. GENERAL SAFETY PRECAUTIONS This installation manual is intended for professionally competent personnel only. Installation, electrical connections and adjustments must be performed in accordance with Good Working Methods and in compliance with applicable regulations. Before installing the product, carefully read the instructions. Bad installation could be hazardous. The packaging materials (plastic, polystyrene, etc.
2. DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY (Directive 2006/42/EC, Annex II-B) The manufacturer DITEC S.p.A. with headquarters in Via Mons. Ban , 3 - 21042 Caronno Pertusella (VA) ITALY declares that the automation system for CROSS5-CROSS7-CROSS8 sliding gates: has been constructed to be installed on a manual gate to construct a machine pursuant to the Directive 2006/42/EC.
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4. STANDARD INSTALLATION 2 6 6 6 OPENING 3 5 5 1 A 4x0.5 mm² 4x0.5 mm² 4x0.5 mm² 3x1.5 mm² 2x1.5 mm² 4x0.5 mm² 7 2x1.5 mm² Ref.
5. MAIN COMPONENTS CROSS7E CROSS5EH CROSS5EH1 CROSS8E CROSS7EH CROSS7EH1 8 8 7 7 6 6 1 9 3 3 5 4 Ref.
6. MECHANICAL INSTALLATION Check the stability of the wing (derailing and lateral falls) and the sliding wheels and that the upper guides do not cause any friction. The sliding guide must be securely xed to the ground for the full length within the doorway and must have no irregularities that could hinder the movement of the gate. The opening and closing stops must be tted.
6.1 Position of base plate CROSS5EH CROSS5EH1 [*] CROSSCRI [*] CROSSCRN2 X=40 [**] CROSS7EHTC OPENING X+20 [*] 80 [**] 130 Ø50 240 min 50 [*] 270 CROSS7EH CROSS7E CROSS7EH1 CROSS8E [*] CROSSCRI [*] CROSSCRN2 X=40 [**] CROSS7EHTC 1 OPENING X+5 [*] 60 [**] min 40 [*] min 100 [**] 170 Ø55 240 270 - - 2 CROSS5EH-CROSS5EH1 Insert the anchor brackets onto the base plate and x them with the supplied nuts.
6.2 Geared motor installation X -25 +14 [*] CROSSCRI [*] CROSSCRN2 X=40 ±5 1 1 Y Y = 85 [CROSS5EH-CROSS5EH1] 90 [CROSS7EH-CROSS7EH1-CROSS7E-CROSS8E] Unlock the gearmotor (see OPERATING INSTRUCTIONS) and remove the key. Loosen the three front screws and remove the casing by lifting it slightly. Place the gearmotor onto the base plate. Adjust the gearmotor horizontally by sliding it along the slots of the gearmotor base and vertically with the four levelling screws [1].
2÷3 6.3 Rack installation 1 105 2 - Unlock the gearmotor (see OPERATING INSTRUCTIONS) and open the gate. Rest the rack [1] on the pinion [2] and by manually sliding the gate, x it along its entire length. Once xing is complete, vertically adjust the gearmotor so that there is a clearance of 2-3 mm between the pinion [2] and the rack [1]. Lock the gearmotor. Slightly lubricate the rack [1] and pinion [2] after assembly. Manually check that the gate slides evenly and without friction.
6.4 Limit switch adjustment 5 OPENING ~20 4 5 1 2 3 - Manually place the wing in an open position and x the limit switch brackets [1] and [2] onto the rack [3] so that the lever stop exceeds the length of the bracket by approximately 2/3. Repeat with the wing in a closed position. After having carried out a few operations, adjust the position of the limit switch brackets [1] and [2] so that the gate stops approximately 20 mm before the opening [4] and closing [5] end stops.
7. CROSS7EHTC CHAIN DRIVE KIT INSTALLATION 1 3 4 2 - 3 Unlock the gearmotor (see OPERATING INSTRUCTIONS). Remove the pinion [1]. Fix the pinion supporting plate [2] to the gearmotor. Insert the pinions [3] as indicated in the gure. Manually pass the chain between the pinions. Fix the cover plate [4]. min 60 7 40 5 110 CROSS5EH-CROSS7EH 3 9 8 - 6 6 7 5 9 Manually move the wing into the open position and x the brackets [5] onto the wing as illustrated in the gure.
8. CROSS7SF PHOTOCELL SUPPORT INSTALLATION TX ~100 RX ~100 OPENING TX RX TX ~400 RX min 500 1 1 2 Additional photocells can be installed inside the gearmotor casing to protect both opening and closing movements by using the CROSS7SF photocell support kit. Fit a receiver (RX) or a transmitter (TX) on the bracket [1] provided as shown in the gure. Installation of the photocells must comply with standards EN12453 and EN12445.
9. LUXK7 COURTESY LIGHT KIT INSTALLATION 1 max 60 W Type: CENTRA A CL60 230 V~ E27/ES 2 The courtesy light can be installed inside the gearmotor casing using the LUXK7 courtesy light kit. For installation and connection, carry out the operations shown in the gure. The courtesy lamp can be enabled or disabled using a GOL4 radio remote control and memorising the CH3 channel (see control panel instructions).
11. ELECTRICAL CONNECTIONS The electrical connections and start-up of the automations CROSS7E and CROSS8E are illustrated in the installation manual of the E1A control panel. The electrical connections and start-up of the automations CROSS5EH-CROSS5EH1 and CROSS7EHCROSS7EH1 are illustrated in the installation manual of the EL31R control panel. 230 V~ cables (power supply, ashing light and external courtesy light) are to be positioned on the right of the control panel.
13. OPERATING INSTRUCTIONS ON OFF The following precautions are an integral and essential part of the product and must be supplied to the user. Read them carefully since they contain important information on safe installation, use and maintenance. These instructions must be kept and forwarded to all possible future users of the system. This product must only be used for the speci c purpose for which it was designed. Any other use is to be considered improper and therefore dangerous.
DETACH AND DELIVER TO THE CUSTOMER 13.2 Manual release instructions In the event of a fault or power failure, insert the key and turn it anticlockwise and completely open the door. Open the gate manually. To block the gate again, close the door, turn the key clockwise and remove the key.
TM DITEC S.p.A. Via Mons. Ban , 3 21042 Caronno P.lla (VA) Italy Tel. +39 02 963911 Fax +39 02 9650314 www.ditec.it ditec@ditecva.com DITEC BELGIUM LOKEREN Tel. +32 9 3560051 Fax +32 9 3560052 www.ditecbelgium.be DITEC DEUTSCHLAND OBERURSEL Tel. +49 6171 914150 Fax +49 6171 9141555 www.ditec-germany.de DITEC ESPAÑOLA ARENYS DE MAR Tel. +34 937958399 Fax +34 937959026 www.ditecespanola.com DITEC FRANCE MASSY Tel. +33 1 64532860 Fax +33 1 64532861 www.ditecfrance.com DITEC GOLD PORTA ERMESINDE-PORTUGAL Tel.
