Ditec NeoS / NeoS+ Sliding Gates (Original instructions) www.ditecentrematic.
Contents Subject 1. Page General safety precautions 29 General safety precautions for the user 30 Declaration of incorporation of partly completed machinery 31 Machinery Directive 31 Technical specifications 32 Operating instructions 33 4. Standard installation 34 5. Dimensions 35 6. Main components 35 7. 2. 2.1 3. 3.1 Installation 36 7.1 Preliminary checks 36 7.2 Base plate position 37 7.3 Gearmotor installation 38 7.4 Rack installation 39 7.
1. General safety precautions IP2160EN - 2015-05-08 Failure to respect the information given in this manual may cause personal injury or damage to the device. Keep these instructions for future reference This installation manual is intended for qualified personnel only. Installation, electrical connections and adjustments must be performed by qualified personnel, in accordance with Good Working Methods and in compliance with the current regulations.
These precautions are an integral and essential part of the product and must be supplied to the user. Read them carefully since they contain important information on safe installation, use and maintenance. These instructions must be kept and forwarded to all possible future users of the system. This product must only be used for the specific purpose for which it was designed. Any other use is to be considered improper and therefore dangerous.
made available to the user. Only lock and release the door wings when the motor is switched off. Do not enter within the operating range of the wing. To dispose of electrical and electronic equipment correctly, users must take the product to special "recycling centres" provided by the municipal authorities. 2.
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Ditec NES1000EHP Ditec NES1000EHPJ Power supply 230 V~ 50/60Hz 120 V~ 50/60Hz Absorption 2A 4A Fuse F2,5 A F6,3A Thrust 1000 N 1000 N Wing speed 0,1÷0,19 m/s 0,1÷0,19 m/s Max stroke 20 m 20 m Max wing weight 1000 kg 1000 kg Service class 4 - INTENSE 4 - INTENSE Intermittence S2 = 30 min S3 = 50% S2 = 30 min S3 = 50% Ambient temperature -20° C +55° C -20° C Degree of protection IP24 IP24 Control panel CS12M CS12M +55° C IP2160EN - 2015-05-08 3.
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5. Dimensions 210 (NES 300-400) 220 (NES 600-1000) 335 170 (NES 300-400) 180 (NES 600-1000) 90 307 (NES 300-400) 325 (NES 600-1000) 40 6. Main components 8 11 IP2160EN - 2015-05-08 Ref.
7. Installation The given operating and performance features can only be guaranteed with the use of DITEC accessories and safety devices. Unless otherwise specified, all measurements are expressed in mm. 7.1 Preliminary checks Check the stability of the wing (derailing and lateral falls) and the sliding wheels and that the upper guides do not cause any friction.
7.2 Base plate position [1] Insert the anchor ties into the base plate and fix them with the supplied nuts. [2] Insert the screws in the base plate, secure them with the nuts and then bend the metal tab to prevent the screw from coming out. Extract the preformed ties with a downwards movement using a hammer to ensure correct anchorage to the concrete. - Make a concrete base with the anchor ties and base plate embedded, which must be level and clean and of the size indicated in the figure.
2 1 3 4 3 7.3 Gearmotor installation B M12 X ±5 -15 +10 M12-low type A - Release the gearmotor [1] (see OPERATING INSTRUCTIONS). Loosen the front screw [2] and remove the casing by pressing on its sides [3-4]. - Place the gearmotor on the base plate. - Adjust the gearmotor horizontally by sliding it along the slots of the gearmotor base and vertically with four levelling screws [A].
95 2÷3 7.4 Rack installation IP2160EN - 2015-05-08 - Release the gearmotor (see OPERATING INSTRUCTIONS) and open the gate. - Place the rack against the pinion and sliding the gate manually fix it along its whole length. NB: To make it easier to align the rods correctly, use a scrap piece of rack and rest it underneath the junction point, as shown in the figure detail. - Once fixed, vertically adjust the gearmotor to give a play of about 2 to 3 mm between the pinion and the rack. - Secure the gearmotor.
7.5 Operation with virtual encoder NEOS gearmotors do not require limit switches because they have a virtual encoder. Mechanical opening and closing end stops must be installed. The gate automatically slows when approaching the end stops. WARNING: when the gate reaches the opening or closing limit stop, it reverses briefly to facilitate manual release of the gearmotor. 7.6 Magnetic limit switch installation and adjustment For the installation of the limit switch kit, refer to the Nes100FCM manual.
7.7 Chain drive kit installation 1 2 B 12 B A C i - NB: Install the chain drive kit before securing the gearmotor to the base plate. Release the gearmotor (see OPERATING INSTRUCTIONS). [1] Remove pinion [12]. [2] Fix pinion supporting plate [A] to the gearmotor. Insert pinions [B] as illustrated in the diagram. [3] Pass the chain between the pinions by hand. Fix cover plate [C].
WARNING: when the chain traction kit is fitted, the gearmotor drive direction is inverted. Right-hand opening Left-hand opening IP2160EN - 2015-05-08 - NB: Make sure that the distance between the pinion centre and tie rod [F] is correct when the gate is fully open and closed. Secure the chain with nuts [G]. Tighten the chain [E] with the tie rods [F]. Slightly lubricate the chain [E] and the pinions after assembly.
8. Electrical connections i NB: the electrical wiring and start-up of the gearmotors is shown in the CS12E and CS12M control panel installation manuals.
9. Routine maintenance plan Perform the following operations and checks every 6 months, according to the intensity of use of the automation. Disconnect the 230 V~ power supply and batteries (if fitted) and release the gearmotor: - Visually check that the gate, the fixing brackets and existing structure have suitable mechanical strength and are in good condition. - Check the gate-gearmotor alignment, the distance (2-3 mm) between the groove of the pinion and the crest of the rack.
Operating instructions IP2160EN - 2015-05-08 DETACH AND DELIVER TO THE CUSTOMER General precautions for safe use • Failure to observe the information in the User Manual may lead to personal injury or damage to the equipment. These instructions must be kept and forwarded to all possible future users of the system. • The sliding gate must only be used for the specific purpose for which it was designed. Any other use should be considered improper and therefore dangerous.
Manual release instructions In the event of a fault or power failure, insert the key and turn it clockwise and completely open the hatch. Manually open the gate. To lock the gate again, close the hatch, turn the key anticlockwise and remove the key. When the hatch is closed but the key is still horizontal, the release microswitch is open and all manoeuvres are prevented.
Regular safety checks and safety accessories To meet the national/international requisites and avoid any malfunctioning or risk of injury, carry out the following operations and checks at least once every 6 months (or according to the frequency of use of the automation). You are advised to have repairs and adjustments carried out by qualified personnel. Disconnect the power supply [A] when carrying out cleaning or maintenance tasks.
Troubleshooting / alarms Problem Possible cause No power Short-circuited accessories Contact Technical Service Blown line fuse Contact Technical Service Release door microswitch open Check the position of the key. Close the release door if it's open. Contact Technical Service The gate doesn't open or close Mechanical fault Contact Technical Service Faulty motor Contact Technical Service Faulty control panel Contact Technical Service The lamp has blown. Replace it.
i Only use original spare parts when repairing or replacing products. The installer must supply all information on the automatic, manual and emergency operation of the motorised door, and must provide the user with the operating instructions. The installer must prepare and keep a maintenance record showing all the routine and extraordinary maintenance work carried out.
IP2160EN - 2015-05-08 Entrematic Group AB Lodjursgatan 10 SE-261 44, Landskrona Sweden www.ditecentrematic.