SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER. PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE BISTRO 4500 BY: SHERWOOD INDUSTRIES LTD OWNER’S MANUAL NOTE: This appliance must not be used indoors. WHAT TO DO IF YOU SMELL GAS • Open windows/extinguish any open flame. • Do not try to light any appliance. • Do not touch any electrical switch or use any phone in your building. • Immediately call your gas supplier from a neighbour’s phone.
Table of Contents Safety Precautions.................................................................................................................3 Specifications........................................................................................................................4 Dimensions...............................................................................................................4 Orifice Sizes.........................................................................................
Safety Precautions Please read these instructions before assembling or operating this outdoor cooking appliance. The ENVIRO BISTRO is designed for outdoor use only. The ENVIRO gas barbecue must be installed and operated in accordance with the installation requirements of your local gas supply authority or the appropriate installation code in the area of installation. In the absence of local codes, use either the National Fuel Gas code, ANSI Z223.1, or CAN/CGA-B149.1, National gas Code or CAN/CGAB149.
Specifications DIMENSIONS: Width: Depth at bottom: Height to side shelf: Overall height: 64 22 34 49 / inches /16 inches 15/16 inches 7⁄8 inches 1 16 7 (162.7 cm) (56.9 cm) (88.7 cm) (126.
Assembly Instructions Your ENVIRO BISTRO will require some assembly. Please do not use a drill to modify any component, it is not necessary. Inspect all components for damage before assembly begins. If damage is present, please contact your local dealer or a courier company. Replace the damaged components with original manufacturer’s parts, no substitutions will be permitted. Do not commence construction if components are damaged or missing.
2 plated caster assemblies 2 BBQ wheels The components shown in Figure 6 should be found in the smaller box.
SIDE BURNER COMPONENTS (OPTIONAL): ● ● ● ● ● ● ● ● ● Pre-assembled side burner (2) Shelf gussets Cast side burner grill (2 pieces) Side burner porcelain diffuser cap NG Orifice Nutdriver (used to change orifice) (10) 1⁄4” x 1⁄2” stainless steel bolts (4) 1⁄4” stainless steel nuts (10) 1⁄4” stainless steel lock washers Cast Side Burner Grill Side Burner Porcelan Diffuser Cap Nutdriver NG Orifice Bag of Hardware Side Burner Figure 9 ROTISSERIE COMPONENTS (OPTIONAL): ● ● ● ● ● ● ● Figure 10 Rotisserie
CASTERS AND WHEELS INSTALLED ONTO CART ASSEMBLY: When the cart cabinet has been emptied the wheels and casters can be installed. Leave the cart body upside down; this will make installing the wheels and casters easier.
ENGINE INSTALLED ONTO CART ASSEMBLY: Components Required: ● Rolling cart ● (4) 1⁄4” stainless steel lock washers ● Pre-assembled engine ● Metal Foil Container ● (4) 1⁄4” x 1⁄2” stainless steel bolts ● Drip tray WARNING: Two (2) people are required to lift the engine onto the cart safely. Empty all the components (frame deflectors, manual bag, and warming tray) from inside the engine to make it lighter to lift. Turn the cart body right side up. Using two (2) people, lift the engine onto the cart.
SIDE SHELF AND UTENSIL RACK INSTALLED ONTO CART ASSEMBLY: Components Required: ● Rolling cart with engine ● (12) 1⁄4” x 1⁄2” stainless steel bolts ● Utensil rack ● (2) Shelf gussets ● (12) 1⁄4” stainless steel lock washers ● Side shelf top or corian cutting board ● Side shelf ● (6) 1⁄4” stainless steel nuts Figure 18 The side shelf can be installed on either side but if a side burn is to be installed as well, the side shelf must be installed on the left side (see Figure 18). 1.
SIDE BURNER INSTALLED ONTO CART ASSEMBLY (OPTIONAL): Components Required: ● Rolling cart with engine ● Side Burner ● (4) 1⁄4” stainless steel nuts ● (2) Shelf gussets ● Side burner porcelain diffuser cap ● (10) 1⁄4” x 1⁄2” stainless steel bolts ● Cast side burner grill (2 pieces) ● Side shelf top or corian cutting board ● (10) 1⁄4” stainless steel lock washers Flexible stainless steel gas line Cap on side burner outlet Figure 19 The side burner must be installed on the right side.
ROTISSERIE INSTALLED ONTO CART ASSEMBLY (OPTIONAL): Components Required: ● Rolling cart with engine ● (3) Stainless steel thread rolling screws ● Spit bushing ● Rotisserie Motor ● Rotisserie rod ● Counter weight assembly ● Side mount bracket ● (2) Spit forks ���� ������� ������� ������ ���������� ��� ����� ������ ���� ������� ��� �������� Figure 20 1. Install the motor mounting bracket onto the left side of the engine with the three (3) screws provided. 2.
INSTALLING PROPANE CYLINDER IN CABINET: To install the propane cylinder open the doors to the cabinet, remove the two (2) 1⁄4” nuts and bolts holding the tank hole cover plate (shown in Figure 22). Remove the plate covering the hole. Place the propane cylinder inside the cabinet and drop it into the hole provided in the bottom shelf of the cabinet. Figure 22 Secure the tank to the cabinet using the attached propane tank holder.
Hooking Up To Gas Supply PROPANE: FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors in the vicinity of this or any other appliance. Other LPG cylinders not connected to the appliance should not be stored in the vicinity of this or any other appliance. A hose and pressure regulator must be used. If a replacement hose and regulator is required, it must be one supplied by the manufacturer. Refer to “Parts List” for product number. Propane Gas (LPG) Connection: 1.
Operating Instructions Please read the “SAFETY PRECAUTIONS” section in this manual before you start the unit for the first time, when the gas supply has been turned off, or whenever the gas cylinder has been changed. Make sure the orifices, venturis, and main burners are free from obstructions. Perform a gas leak check as described on page 14 of this manual. IGNITION: 1. The unit is equipped with an ignition system that will direct a spark to all burners at the same time. 2.
Burner Flame Appearance and Adjustment ���� ������ ������� ��� ������ ���� ���� ��� �������� ���� ������� ���� ������� ��� ���� ���� ����� ��� �������� ���� ���� ������� ������� ������ ���� ��� ������� �� ������ ����� Figure 28 1. Remove the cooking grates from the gas grill. 2. Remove the flame deflectors located below the cooking grates. 3. Remove the burner tube. Undo one screw and the mounting plate on the rear of the gas grill and lift burner tube out. 4.
Routine Maintenance and Inspection HOSE ASSEMBLY AND SAFETY: If the hose shows signs of deterioration or damage, use a soap and water solution to test for leaks along the entire outer surface of the hose while under pressure. Replace at the first sign of a leak or if age cracking becomes apparent. Remember to turn the gas supply off before disconnecting. The hose must remain free of kinks and sharp bends. Never puncture or put stress on the hose fittings.
CARE AND CLEANING: The BISTRO gas barbecue is designed to withstand the high temperatures achieved under normal operating conditions. If there is any excess fat or grease, it is best removed while the barbecue is still warm. Clean regularly to prevent food, grease, and fat build-up. Never scrape or scratch the hot painted surfaces. Never douse the hot surfaces with water.
Ignition System: The BISTRO is operated with an electronic battery operated ignition system. If, at any time when lighting the gas grill, a sparking sound is not heard it could be that the battery requires replacing. If the battery has been replaced and spark is still not present, check all wiring and spark electrode for breakage or corrosion (see “Troubleshooting”). ������� Battery Removal: Unscrew ignitor button and remove battery.
Cooking on Your Grill METHODS OF COOKING: Your BISTRO gas grill is designed for a multiple of cooking methods. 1. The MAIN BURNER allows for traditional barbecuing. This burner can achieve low to high temperatures for searing and finishing steaks, hamburgers, pork chops and grilling chicken parts, sausages, or kebabs with more moderate heat. 2. The ROTISSERIE BURNER gives a self-basted flavor like none other. Great for chickens, hams, pork or beef roasts.
● Never pierce foods that are grilling, as this will dry them out. ● Trim off excess fat from the foods to prevent flair ups during the grilling. ● On such foods as pork and steaks, slit the fat with a knife to prevent the foods from curling while grilling. ● Do not flip foods. It is better to only flip your food once as chefs say this is best. ● Apply sugar-based barbecue sauces only in the later stages of cooking to prevent charring.
Meat Type of Food Weight or Thickness Cooking Temperature Cooking Time Beef Burgers Roasts; Blade, Sirloin tip Steaks; Porterhouse, Rib, Ribeye, Sirloin, T-bone Filet Mignon 1 inch 400-450°F Rare: 4-7 minutes Medium: 7-10 minutes Well Done:10-12 minutes ---- 350°F Rare: 18-20 minutes/lb Medium: 20-25 minutes/lb Well Done:25-30 minutes/lb 1 inch 550-600°F (to sear) 400-450°F (to finish) Rare: 4-7 minutes Medium: 7-10 minutes Well Done:10-12 minutes 2 inches 550-600°F (to sear) 400-450°F (to f
Troubleshooting Ignitor does not spark. Burners will not light. Electrode fouled. Wipe the electrode with a soft clean cloth. Electrode improperly gapped. The electrode should be 1⁄8” to 3/16” away from the burner tube and positioned close to the gas ports. Gently bend the electrode tip into position (BE CAREFUL NOT TO BREAK THE CERAMIC INSULATOR). Electrode cracked. If the ceramic insulator on the electrode is cracked it may short out. Replace the electrode. Lead wire is disconnected.
Parts Diagram - Grill Flame Diffusers (Set of 3) 50-050 Main Burner (1 piece) EB-4578 Secondary Flame Diffuser (Set of 6) 50-815 Outer Engine Box 50-650 Utensil Rack Painted EB-4523 Stainless Steel EB-4523A BISTRO 4500 Grill Part 1 of 2 Febuary 2004 Electrode Box (Set of 3) 50-626 Push Button Ignitor EB-4519 4 Pole Ignition Module 50-584 Manifold EB-4580 Main Electrode (1 piece) 50-307 Ignition Module Mounting Bracket 50-144 Grill Removal Tool 40-009 Control Panel EB-4526 Plastic Knob (Set of 5)
Febuary 2004 BISTRO 4500 Grill Part 2 of 2 Rear Burner EB-4579 Rear Burner Orifice Mount EB-4540A Rear Burner Orifice NG EB-4540 Rear Burner Orifice LP EB-4540B Hood EB-4510 Infrared Diffusers EB-4592 Warming Rack EB-4530 Rear Burner Electrode Bracket 40-002 Wind Shield EB-4511 Lid Handle EB-4573 Lid Rubber Bumpers (set of 2) EB-4553 Thermometer EB-4562 Parts Diagram - Hood 25
Parts Diagram - Cart Cart Top Painted EB-4597 Stainless Steel 40-004 Cart Left Side Painted 40-039 Stainless Steel 40-042 Cart Back Painted 40-038 Stainless Steel 40-041 October 2003 BISTRO 4500 Cart Lower Shelf Painted EB-4516 Stainless Steel 50-816 Cart Right Side Painted 40-040 Stainless Steel 40-043 Magnet Mount 50-161 Magnets (Set of 2) EB-4568 Door Stand Handles (Set of 2) EB-4569 Door Hinge (Set of 2) 50-051 Door Right 50-763 Door Left 50-762 Wheel Assembly EB-4558 Cover Plate 40-010 Ca
Side Burner EB-4559 Febuary 2004 BISTRO 4500 Side Shelf and Side Burner Shelf Gusset (Set of 2) Stainless Steel 50-337 Painted EB-4583 Side Shelf Top EB-4529 Cast Side Burner Grill with Wok Insert 50-527 Side Burner Top 50-292 Rear/Side Burner Gas Valve EB-4556 Plastic Knob (Set of 5) EB-4561 2-Pole Ignition Module 50-295 Side Burner Porcelan Diffuser Cap EB-4528 Lid Hinge Rod 50-651 Side Burner Lid 40-007 Parts Diagram - Side Shelf & Burner 27
Parts List 28 40-000 Barbecue Cover 50-650 Outer Engine Box 40-002 Rear Burner Electrode Mount 50-651 Lid Hinge Rod 40-004 Cart Top - Stainless Steel 50-686 BBQ 3 Piece Stainless Steel Utensil Set 40-007 Side Burner Lid 50-762 Cart Door Left 40-009 Grill Removal Tool 50-763 Cart Door Right 40-010 Cover Plate - Stainless Steel 50-810 Rotisserie Rod Bushing 40-014 Cart Assembled With 1 Side Shelf - Painted 50-815 Secondary Flame Diffuser (Set of 6) 40-017 Side Shelf - Painted 5
Warranty Limited Lifetime Warranty Covers manufacturer’s defects on exterior stainless steel components, namely the cart panelling & doors, the hood, condiment bins and handles against perforation (excluding surface corrosion); for part replacement or repair and labour for the first year and part replacement from then on to the original purchaser.
Installation Data Sheet The following information must be recorded by the installer for warranty purposes and future reference.
