www.waterfordstoves.com Owners & EMERALD Direct Vent Freestanding Gas Stove Installation Manual MODELS: E65-NG1 Natural Gas E65-LP1 Propane WARNING: FOR YOUR SAFETY If the information in these instructions are not followed exactly, What to do if you smell gas: a fire or explosion may result causing property damage, Do not try to light any appliance Do not touch any electrical switch: personal injury or loss of life. do not use any phone in your FOR YOUR SAFETY building.
WATERFORD EMERALD Direct Vent Freestanding Gas Stove To the New Owner: Congratulations! You are the owner of a state-of-the-art Waterford Direct Vent Freestanding Gas Stove by Waterford Irish Stoves. The Waterford Gas Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a woodstove, at the flick of a switch. The models E65-NG1 and E65-LP1 of this series have been approved by Warnock Hersey for both safety and efficiency.
TABLE OF CONTENTS Page Safety Label Safety Labels ......................................................... 4 Installation Specifications .......................................................... 6 Information for Mobile/Manufactured Home After First Sale .................................................. 6 Before You Start ...................................................... 6 General Safety Information ........................................ 7 Installation Checklist ..................................
SAFETY LABEL This is a copy of the label that accompanies each EMERALD Direct Vent Freestanding Gas Stove. We have printed a copy of the contents here for your review. The safety label is located on the inside of the drop down pedestal door. NOTE: Waterford units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
SAFETY LABEL Copy of Safety Label for E65-LP1 Propane Stove For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts. For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length. For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
INSTALLATION IMPORTANT: SAVE THESE INSTRUCTIONS The EMERALD Direct Vent Freestanding Gas Stove must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation. Note: Failure to follow the instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage.
INSTALLATION pages 11 and 12 for the required vent arrangements. If installed into a manufactured home the unit must be bolted down to the floor. 4) This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation. 5) This appliance is Listed for Alcove installations, maintain minimum Alcove clearances as follows, minimum width of 41", a maximum depth of 24", and minimum ceiling height of 47".
INSTALLATION LOCATING YOUR EMERALD GAS STOVE When selecting a location for your stove, ensure that the clearances listed above are met as well as ensuring that there is adequate accessibility for servicing and proper operation. OPTIONAL FAN INSTALLATION Fan Kit Contains: Qty. Description 1 Fan Speed Controller with nut, and knob. 1 Fan Assembly c/w green wire attached 1 power cord 1 Plastic locking grommet 1) Remove the Top Control Panel Assembly by removing the three screws. Diagram 1.
INSTALLATION VENTING INTRODUCTION INSTALLATION PRECAUTIONS VENT RESTRICTORS #1 AND #2 The Horizontal Termination Kit and the Simpson Dura-Vent Direct Vent System Model DV-GS venting systems, in combination with the Emerald Direct Vent Freestanding Gas Stoves, E65NG1, and E65-LP1, have been tested and listed as direct vent heater systems by Warnock Hersey. These venting systems are engineered products that have been designed and tested for use with the E65-NG1, and E65-LP1.
H= G= E= F= A= B= C= D= Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm) Clearance to window or door that may be opened *(12"/30cm) #(9"/23cm) Clearance to permanently closed window *(min. 12"/30cm) Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of (24"/60cm) from the centerline of the terminal (min. 18"/46cm) check with local code. Clearance to unventilated soffit (min.
INSTALLATION RIGID PIPE VENTING COMPONENTS LIST All Simpson Dura-Vent components are available directly from FPI.
INSTALLATION RIGID PIPE VENTING - HORIZONTAL TERMINATIONS The shaded area in the diagram below shows all allowable combinations of vertical runs with horizontal terminations. Maximum one 90O elbow (two 45 o elbows equal one 90o elbow), not including the 45o elbow attached to the unit. RESIDENTIAL AND Manufactured Homes / Mobile Homes Installations The venting arrangements diagrammed below, have a minimum of 75% (flue loss) efficiency with Fan Off, as required for manufactured homes.
INSTALLATION RIGID PIPE VENTING - VERTICAL TERMINATIONS FOR BOTH RESIDENTIAL & MANUFACTURED HOMES/MOBILE HOMES The shaded areas in the two diagrams below show all allowable combinations of straight vertical and offset to vertical runs with vertical terminations. Maximum two 45o elbows, not including the 45o elbow attached to the unit. All vertical and offset to vertical vent installations require Vent Restrictor #1. If the vent is ENCLOSED in a chase (min.
INSTALLATION VERTICAL TERMINATION WITH CO-LINEAR FLEX SYSTEM THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. This appliance is designed to be attached to two 3" (76mm) co-linear aluminium flex running the full length of the chimney. See the Venting Arrangements chart below for minimum and maximum flue lengths. See chart below for minimum distances from roof. Periodically check that the vent is unrestricted.
INSTALLATION MINIUMUM HORIZONTAL TERMINATION INSTALLATIONS See page 10 for Exterior Vent Termination requirements. The E65 is approved for a minimum horizontal termination with the Regency Riser Vent Kit. See the diagram on page 13 for minimum and maximum pipe lengths. When planning your installation, it will be necessary to select the proper length of vent pipe for your particular requirements. Determine the minimum clearance to combustibles from the rear of the unit to the wall.
INSTALLATION DV STOVE HORIZONTAL VENT KIT (# 946-116 & #946-216) INSTALLATION Review the following sequence of instructions which are typical of most installations. The sequence may vary depending on wall thickness. Refer to pages 10 to 14 for vent location and clearance dimensions. If a Vent Restrictor is required it must be installed BEFORE any venting is attached to the stove. 1) Set the unit in its desired location.
INSTALLATION point, stainless steel). Note: pilot holes will need to be drilled through the wall thimble on all 4 corners. temperature silicone and secure with 3 of the #8 x 1/2" screws (black). Pipe seams facing down. Note: The four screws provided for the vent cap should be replaced with appropriate fasteners for stucco, brick, concrete, or other types of sidings. 18) Install the trim collar over the starter collar and secure with a #8 x 1/2" screw (black).
INSTALLATION You will require the following components with your new Emerald Direct Vent Freestanding Gas Stove. Please review your product to make sure you have everything you need. In the event that you are missing any part, contact your dealer. If installing termination on a siding covered wall, a vinyl siding standoff or furring strips can be used in order to ensure that the termination is not recessed into siding. The vinyl siding standoff is required for walls with vinyl siding.
INSTALLATION DURA-VENT HORIZONTAL INSTALLATIONS 1) Set the unit in its desired location. Check to determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the unit. 2) Direct Vent pipe and fittings are designed with special twist-lock connections to connect the venting system to the appliance flue outlet. A twist-lock appliance adapter is installed on the unit at the factory.
INSTALLATION not recessed into the siding. The four wood screws provided should be replaced with appropriate fasteners for stucco, brick, concrete, or other types of sidings. 8) Slide the decorative wall thimble up to the wall surface being careful not to scratch the paint and attach with screws provided. Apply decorative brass or chrome trim if desired. See diagram 6.
INSTALLATION roofline. The galvanized finish is desirable above the roofline due to its higher corrosion resistance. Continue to add pipe sections through the flashing until the height of the vent cap meets the minimum height requirements specified in diagram 11 or local codes. Note that for steep roof pitches, the vertical height must be increased.
INSTALLATION Support Extensions - Round (RDSE) or Square (SQSE) Steep pitched cathedral ceilings may require the use of a support extension. This piece fits down inside the support and can be adjusted to increase the support's length by up to 22". The extension is attached to the support using the eight metal screws provided. Be sure there is at least a 2 inch overlap where the extension joins the support.
INSTALLATION Converting a Masonry Chimney Important: The existing masonry flue opening needs to have an area of at least a 36 sq. in. to insure proper intake/exhaust flow. 1) Before cutting any holes, assemble the desired sections of black direct vent pipe to determine the center of the masonry penetration. Diagram 9 Diagram 7 4) To determine the length of flex required, measure from 3" (76mm) above the top of the Flashing down to the level of the opening.
INSTALLATION SYSTEM DATA - E65-1 (WITH 38,000 BTU) For 0 to 2000* feet altitude Burner Inlet Orifice Sizes: Natural Gas Burner #32 Propane #50 *Above 2000 ft. see National Fuel Code Orifice Chart. Max. Input Rating - Natural Gas - Propane Min.
INSTALLATION GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig. 3) Open the front door. Open the right side door and there is a cutout in the heat shield through which can be seen a wing nut threaded on to a stud attached to the front door.
INSTALLATION 6) Remove and discard the 3 pressure regulator mounting screws (A), pressure regulator tower (B) and diaphragm (C). REDUCTION KIT TO LOWER BTU RATING FOR E65-1 GAS STOVE 7) Insure that the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator assembly to the valve using the new screws (E) supplied with the kit. Tighten screws securely.
INSTALLATION 4) Carefully remove the logs, embers and rockwool. 5) Remove burner. Note: Use a magnetic type screwdriver if possible. LOG INSTALLATION WARNING: Dangerous operating conditions may occur if these logs are not positioned in their approved locations. Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot and burner operation.
INSTALLATION 2) Remove the glass panel by loosening the 6 screws securing the glass brackets. Support the glass to prevent it from dropping out and breaking. OPTIONAL REMOTE CONTROL Use the Waterford Remote Control Kit approved for this unit. Use of other systems may void your warranty. The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate. 5) Tighten the screws on the grill clips.
OPERATING INSTRUCTIONS WIRING DIAGRAM - E65-NG1 & E65-LP1 If any of the original wires as supplied with the appliance must be replaced, it must be replaced with CSA type SEW (200oC) or its equivalent. Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges. This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/ thermostat will continue to operate. However, a 120V A.C.
OPERATING INSTRUCTIONS pilot does not remain lit, repeat operation allowing a longer period before releasing gas control knob. Copy of the Lighting Plate instructions 4) When the pilot stays lit, turn the gas knob further counterclockwise to the "ON" position. 5) Use the thermostat or remote control to turn on the unit. 6) Rotate the flame height regulator to adjust the flame height higher or lower. SHUTDOWN PROCEDURE 1) Use the thermostat or remote control to turn off the main burner.
MAINTENANCE AUTOMATIC CONVECTION FAN OPERATION The fan operates automatically - turn the knob at the top right rear corner to adjust to the desired speed. The fan will turn on as the stove comes up to operating temperature. After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically. ADJUSTING FLAME HEIGHT Your heater has an adjustable flame to tailor the look and heat output to your specific needs.
MAINTENANCE across the rear of the burner (it does not have to be touching the burner). Note: If you have an incorrect flame pattern, contact your Waterford dealer for further instructions. LOG REPLACEMENT The unit should never be used with broken logs. Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs. The pilot light generates enough heat to burn someone. If for any reason a log should need replacement, you must use the proper replacement log.
MAINTENANCE IMPORTANT Disconnect power supply before servicing To remove fan: 1) Unplug or disconnect power source to stove. 2) Remove the 6 screws holding the access panel in place. REMOVING VALVE 10) Remove all 18 screws holding the burner tray assembly in place. If your valve requires maintenance or replacement, use the following instructions: Note: Always close off the gas supply before removing the valve. 1) If optional fan is installed, disconnect power source to stove. 2) Remove access panel.
PARTS LIST MAIN ASSEMBLY Part # Description 1) 2) 3) 4) 5) 6) W400141** 904-258 948-134 44351 W842001** 41211 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) * * * * * W842121** 260-066 * * 904-001 * 910-897 19) 20) 21) 22) 23) 24) 25) 26) 27) 28) 29) 30) * W842081** W942051** 936-236 940-087/P W310171 * 260-585 260-063 * 630-011 948-284 Emerald Right Door (Black) Door Magnet Door Stop Black Butt Hinge Emerald Right Side (Black) Tape Gasket w/adhesive Backing Heat Shield - Right Firebox - Right Firebox
PARTS LIST BURNER & LOG ASSEMBLY Part # Description 910-190 908-672 490-061 910-896 Piezo Ignitor & Nut Control Panel Decal Switch Plate High Temperature Wire Harness - to Power Cord 67) 68) 261-574/P 261-576/P 261-969 910-378 904-688 904-641 904-593 904-390 936-170 910-038 910-039 * W840470 Valve Assembly S.I.T. - Natural Gas Valve Assemlby S.I.T. - Propane Conversion to Propane Kit Valve S.I.T. - Natural Gas #32 Orifice - N.G. (38,000 Btu/h) #50 Orifice - LP (38,000 Btu/h) #40 Orifice - N.G.
NOTES _____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _______________________________________________________ _____________________________________________________ __________________________________________________________ _________________________________________________________ ___________
NOTES _____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _______________________________________________________ _____________________________________________________ __________________________________________________________ _________________________________________________________ ___________
NOTES _____________________________________________________________________________________ ____________________________________________________________ __________________________________________________________ ____________________________________________________________ _______________________________________________________ _____________________________________________________ __________________________________________________________ _________________________________________________________ ___________
WARRANTY Waterford Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Waterford Product.
Waterford fireplace products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. Waterford Irish Stoves is pleased to extend this Limited Lifetime Warranty to the original purchaser of a Waterford Product. See the inside back cover for details. Register your Waterford online at http://www.waterfordstoves.
