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Enviro-Pur

& Enviro-Pur Maxx

Installation Instructions

& Maintenance Manual

Document Part Number I-030

Document Edition Number 2.0

Edition Release Date November 23, 2010

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Technical Support ................................ Call Toll Free (866) OILPURE (645-7873) Option 4

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Technologies For a Greener Future

OPS prides itself on being a green company and is committed to protecting the environment by providing high-quality “green”

products, and technologies for a wide range of industrial and commercial applications. Our goal is to aggressively reduce

consumption of petroleum and synthetic based lubricants and fluids.

of Oil Purification Systems, Inc. Enviro-Pur Patented 7,244,353 and 6,287,455. Patents Pending

in the United States and other countries. Other trademarks and trade names that may be used

in this document to refer to either entities claiming the marks and names or their products. OPS

disclaim any proprietary interest in trademarks and trade names; such marks and names are

owned by their respective holders.

Summary of content (12 pages)

PAGE 1
Enviro-Pur TM TM & Enviro-Pur Maxx Installation Instructions & Maintenance Manual Document Part Number Document Edition Number Edition Release Date I-030 2.0 November 23, 2010 ______________________________________________________________________ Technical Support ................................
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OIL PURIFICATION SYSTEMS, INC. Table of Contents Installation Precautions & Notes for Hose Connections .................................................................................. 3 Before Installing This System ....................................................................................................... 3 Major Components ........................................................................................................................ 4 Section 1 – Locate the Supply & Return Ports ..
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OIL PURIFICATION SYSTEMS, INC. Installation ! Safety Precautions Before Beginning Work  Work in a clean, well-lighted area.  Wear proper safety apparel.  Ensure proper welding equipment is available. Notes for all Hose Connections  Ensure that all hoses are of adequate length to prevent kinking.  Route all hoses away from extremely hot parts.  Route all hoses away from moving parts.  Use tie straps to secure hoses in place.
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OIL PURIFICATION SYSTEMS, INC. Enviro-PurTM Fluid Cleaning System Major Components Pressure Gauge Pressure Differential Gauge Shut-off Valve Sampling Valve Polymer Filter Industrial Contaminate Filter Enviro-Pur is a trademark of Oil Purification Systems, Inc. Copyright © 2010, Oil Purification Systems, Inc. All Rights Reserved.
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OIL PURIFICATION SYSTEMS, INC. Section 1 – Locate the Supply and Return Ports on Equipment Supply Port (Pressurized Port) This port supplies the Enviro-Pur System with pressurized fluid through a ¼” supply line. This port can found on the engine block or oil cooler area. It is also recommended that a shut-off valve be installed at this location to stop flow to the system for servicing. Pressure at this port can not exceed 125 psi.
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OIL PURIFICATION SYSTEMS, INC. Hose Specifications (Supplied): Supply line:  ¼” reinforced nitrile hose with an operating temperature of -40oF to 212oF designed to be used with field installable fittings Return line:  ¼”reinforced nitrile hose with an operating temperature of -40oF to 212oF designed to be used with field installable fittings Note: If using pre-fabricated hose assemblies, #4 JIC female swivel connections are required at each end of the ¼” hose assembly.
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OIL PURIFICATION SYSTEMS, INC. Section 4 – Pressure Verification After installing the Enviro-Pur; it will be necessary to be sure the operating pressure does not exceed 125 psi. If so a pressure regulator must be installed. Section 5 – Operational Verification After installing the Enviro-Pur and verifying there is flow through the system. With the equipment operating:  Verify there are no leaks after reaching full operation temperature.
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OIL PURIFICATION SYSTEMS, INC. 2. Place an oil drain pan below the filter being changed. 3. Remove the used filter either by hand or with a filter wrench/strap. When using a filter wrench/strap make sure the tool is positioned within 2 inches of the top. 4. Before installing the new filter, lubricate the O-ring with clean oil (do not pre-fill filter). Tighten by hand until the gasket contacts the base, then rotate an additional 3/4 turn to ensure proper seating.
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OIL PURIFICATION SYSTEMS, INC. Section 9 – Sample Submission and Registration To submit samples please ensure that the labels and forms are filled out completely and accurately.  On the sample bottle enter: the Company Name, the Company Unit number (in the Unit ID: field), and the date (Fig. 7).  On the sample processing form below, you must complete all of the items in bold in order to receive a complete sample analysis (Fig. 8).
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OIL PURIFICATION SYSTEMS, INC. For U.S. Mail: apply address label for lab nearest your location (supplied with bottle label form), add proper postage and mail the mailing container. For UPS in optional UPS Prepaid box: place mailing container in UPS box (provided), apply shipping label and drop in UPS box, bring to UPS Store or hand to a UPS Driver. (UPS Prepaid boxes are available from OPS at an additional cost.) Enviro-Pur is a trademark of Oil Purification Systems, Inc.
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OIL PURIFICATION SYSTEMS, INC. Section 10 – Troubleshooting Issue Leak at filter-to-base Seal Resolution   Leak at hose connections   No Flow Through Filters   Check for dirt around O-Ring & that it’s seated properly Ensure proper installation (i.e.
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OIL PURIFICATION SYSTEMS, INC. Oil Purification Systems, Inc. (“OPS”) warrants that Enviro-Pur shall be free from defects in materials and workmanship, and will substantially conform to its specifications for a period of two (2) years after the date of purchase (the “Period”), provided Enviro-Pur is properly installed, operated, and maintained, and, in each instance, in accordance with the documentation.