SERVICE MANUAL Color Inkjet Printer EPSON Stylus Photo R200/R210 ® SEIJ03014
Notice o All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic, mechanical, photocopying, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION. o The contents of this manual are subject to change without notice. o All effort have been made to ensure the accuracy of the contents of this manual.
PRECAUTIONS Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment. DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DANGER Headings. WARNING Signals a precaution which, if ignored, could result in damage to equipment.
About This Manual This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page. Manual Configuration This manual consists of six chapters and Appendix. CHAPTER 1. TROUBLESHOOTING Describes the step-by-step procedures for the troubleshooting. CHAPTER 2.
Revision Status Revision Issued Date A January 29, 2004 Description First Release
CONTENTS Chapter 1 TROUBLESHOOTING Chapter 3 ADJUSTMENT 1.1 Overview .............................................................................................................. 8 3.1 Adjustment Items and Overview ........................................................................ 73 3.1.1 Servicing Adjustment Item List ................................................................. 73 3.1.2 Replacement Part-Based Adjustment Priorities ........................................ 77 1.
CHAPTER TROUBLESHOOTING
EPSON Stylus Photo R200/R210 Revision A 1.1 Overview Table 1-1. Motor, Coil Resistance This chapter describes how to identify troubles in two levels: unit level repair and component level repair. Refer to the flowchart in this chapter to identify the defective unit and perform component level repair if necessary. This chapter also explains motor coil resistance, Sensor specification and error indication.
EPSON Stylus Photo R200/R210 Revision A 1.2 Troubleshooting with LED/LCD Indications and Status Monitor 3 Message This section describes the LED/LCD indication, the STM3 message and the error condition when the printer detects an error in each operation such as the power on, the paper loading/feeding and the ink absorption operation. (As for the screen shot in STM3 message, it’s used screen shot of Stylus Photo R300/310 as a substitute for that of Stylus Photo R200/210.) Table 1-3.
EPSON Stylus Photo R200/R210 Revision A Table 1-3. LED Indication and STM3 LED indication Printer status Error before ink replacement Cleaning STM3 message Power Paper Ink -- -- On Condition for error detection This error is detected when replacing the Ink Cartridge, if the new cartridge is defective. This error is detected when the ink consumption reaches about 90%.
EPSON Stylus Photo R200/R210 Revision A Table 1-3. LED Indication and STM3 LED indication Printer status STM3 message Power Ink Out Error -- Paper -- Condition for error detection Ink On This error is detected in either of the following cases. 1. The ink consumption reached 100%. 2. The Ink Cartridge is faulty. (CSIC memory data error) (Note) If Ink Out Error is detected, a small amount of ink remains in the Ink Cartridge to protect the Print Head from printing operation.
EPSON Stylus Photo R200/R210 Revision A Table 1-3. LED Indication and STM3 LED indication Printer status STM3 message Power No Ink Cartridge Maintenance Request CD/DVD Guide Error TROUBLESHOOTING Paper Condition for error detection Ink This error is detected when ; 1. The Ink Cartridge is not installed to "Carriage Unit". 2. The Ink Cartridge is defective.
EPSON Stylus Photo R200/R210 Revision A Table 1-3. LED Indication and STM3 LED indication Printer status CD/DVD Tray Error Fatal error STM3 message Power Paper Ink -- On -- Off Fast Blink Fast Blink Condition for error detection This error is detected when "CD/DVD Tray" cannot be detected while CD/DVD printing. This error is detected when ; 1. "Carriage Unit" cannot move correctly by the external force in each operation. 2. "PF Motor" cannot rotate correctly while "PF Motor" operates.
EPSON Stylus Photo R200/R210 Revision A 1.3 Unit Level Troubleshooting The following is the example of how to use the tables. You can identify the troubles by using the checklist in this section after confirming the LED/LCD indication on the control panel or the error message displayed on STM3 of the PC connected to the printer. As a result, you can save the whole repair time. When finding any faulty parts, refer to Chapter 2 "ASSEMBLY/DISASSEMBLY" and replace them.
EPSON Stylus Photo R200/R210 Revision A Table 1-5. Check Points for Error Before the Initial Ink Charge, Error Before Ink Cartridge Replacement Cleaning and No Ink Cartridge Error Occurrence Timing Position of CR At power-on At HP At power-on Anywhere Faulty Part/ Part Name Phenomenon Detail The printer does not perform the Initial Ink Charge and the error is displayed on LED and STM3. Check Point Remedy Ink Cartridge 1. Check if the Ink Cartridge is normal by installing it in another printer.
EPSON Stylus Photo R200/R210 Revision A Table 1-6. Check Points for Paper Out Error to Each Phenomenon Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name Check Point 1. Check if "Roller, Retard Assy." operates properly while feeding paper. When feeding paper, the leading edge of paper is detected properly, but the paper is ejected without being set at the print start position. Remedy 1. Reassemble "Extension Spring, 0.45" located the under side of "Roller, Retard Assy.".
EPSON Stylus Photo R200/R210 Revision A Table 1-6. Check Points for Paper Out Error to Each Phenomenon Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name Check Point Remedy 1. Check if "Compression Spring, 2.36" of "Lever, Change" does not come off. 1. Replace "Ink System" with a new one. Lever, Change "PF Motor" and "Spur Gear, 37.242" rotate properly, but "Holder, Shaft, LD Roller" does not feed paper.
EPSON Stylus Photo R200/R210 Revision A Table 1-7. Check Points for Paper Jam Error to Each Phenomenon Occurrence Timing Position of CR Phenomenon Detail "PF Motor" does not work at all. Faulty Part/ Part Name PF Motor Check Point Remedy 1. Check if "PF Motor Connector Cable" is connected to CN6 on "Main Board". 2. Check if the coil resistance of "PF Motor" is approximately 3.0W with a tester. Refer to Table 1-1. 3. Check if "PF Motor Connector Cable" is damaged. 1.
EPSON Stylus Photo R200/R210 Revision A Table 1-7. Check Points for Paper Jam Error to Each Phenomenon Occurrence Timing Position of CR Phenomenon Detail At operation Out of HP "Carriage Unit" moves to the home position properly when turning on the power. Then paper feeding operation is performed normally, but paper is not sent into the printer. When feeding paper, the leading edge of paper is detected properly, but the paper is ejected without being set at the print start position.
EPSON Stylus Photo R200/R210 Revision A Table 1-7. Check Points for Paper Jam Error to Each Phenomenon Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name Check Point 1. Check if "Paper Guide, Upper" has not come off from "Main Frame". Remedy 1. Reattach "Paper Guide, Upper" to "Main Frame". Paper Guide, Upper At operation - The leading edge of paper is not sent to "PF Roller". Paper Guide, Upper * "Carriage Unit" can move to the home position even if "Extension Spring, 0.
EPSON Stylus Photo R200/R210 Revision A Table 1-8. Check Points for CD/DVD Guide Error to Each Phenomenon Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name Check Point Remedy 1. Check if the contact point of "Housing, Middle" with "Star Wheel/CDR Sensor" is not cracked. Contact point Housing, Middle At power-on At HP 1. Check if "Star Wheel/CDR Sensor" is connected to CN11 on "Main Board". An error occurs even if "CDR Guide Assy." is closed when turning on the power. 1.
EPSON Stylus Photo R200/R210 Revision A Table 1-9. Check Points for CD/DVD Tray Error to Each Phenomenon Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name Check Point 1. Check if the contact point of "CDR Tray" with "CDR Tray Sensor" is not cracked. Remedy 1. Replace "CDR Tray" with a new one. CDR Tray Contact point When printing CDR/DVDR - 1. Check if "CDR Tray Sensor" is connected to CN11 on "Main Board".
EPSON Stylus Photo R200/R210 Revision A Table 1-10. Check Points for Fatal Error to Each Phenomenon Occurrence Timing Position of CR Phenomenon Detail "CR Motor" does not work at all when turning on the power. Faulty Part/ Part Name Check Point Remedy CR Motor 1. Check if "CR Motor Connector Cable" is connected to CN5 on "Main Board". 2. Check if "CR Motor Connector Cable" is not damaged. 1. Connect "CR Motor Connector Cable" to CN5 on "Main Board". 2. Replace "CR Motor" with a new one.
EPSON Stylus Photo R200/R210 Revision A Table 1-11. Check Points When More Than One Paper is Fed Constantly Without LED/STM3's Error Notifications Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name Check Point 1. Check if "Roller, Retard Assy." works correctly while feeding paper. At operation - The printer always feeds more than one sheet of paper without LED/STM3's error notifications. Remedy 1. Reassemble "Extension Spring, 0.45" on the back of "Roller, Retard Assy.
EPSON Stylus Photo R200/R210 Revision A Table 1-13. Check Points for Defective Print Quality Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name 1. Check if there is not any foreign matter on the sealing rubber on "Cap Unit". [Phenomenon 1] When the printer is performing the Cleaning task, the ink is not drained into "Waste Ink Pad" in spite of the correct function of "Pump Unit". The ink is not absorbed from "Print Head" to the Cap at all.
EPSON Stylus Photo R200/R210 Revision A Table 1-13. Check Points for Defective Print Quality Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name Ink System [Phenomenon 6] When the Cleaning is working, the ink is drained into "Waste Ink Pad". However, some missing dots and out of alignment occur while printing. They are not solved even executing the Cleaning several times. Ink Cartridge Print Head * If the problem is not solved, replace "Main Board" with a new one.
EPSON Stylus Photo R200/R210 Revision A Table 1-13. Check Points for Defective Print Quality Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name Check Point Frame EJ Assy. Banding phenomenon occurs in a direction perpendicular to "Carriage Unit" movement getting uneven print density. Banding phenomenon occurs in a direction horizontally to "Carriage Unit" movement.
EPSON Stylus Photo R200/R210 Revision A Table 1-13. Check Points for Defective Print Quality Occurrence Timing Position of CR Phenomenon Detail One or more than one traces of "Star Wheels" appear in a direction perpendicular to "Carriage Unit" movement. Faulty Part/ Part Name Check Point Frame EJ Assy. Remedy 1. Check if "Star Wheels" have not come off. 2. Check if the surface of "Frame EJ Assy." is mounted horizontally. 1. Reassemble "Star Wheels" correctly. 2. Replace "Frame EJ Assy.
EPSON Stylus Photo R200/R210 Revision A Table 1-13. Check Points for Defective Print Quality Occurrence Timing Position of CR Phenomenon Detail Faulty Part/ Part Name Check Point 1. Check if there is any ink adhesion on "Frame EJ Assy.". 1. Clean the ink adhesion on "Frame EJ Assy." with a soft cloth. 1. Check if "Frame EJ Assy." has not warped upward. 1. Replace "Frame EJ Assy." with a new one. 1. Check if there is any ink adhesion on "Paper Guide, Front". 2.
CHAPTER DISASSEMBLY AND ASSEMBLY
EPSON Stylus Photo R200/R210 Revision A 2.1 Overview W A R N IN G This section describes procedures for disassembling the main components of Stylus Photo R200/R210. Unless otherwise specified, disassembly units or components can be reassembled by reversing the disassembly procedure. "WARNING" indicates procedures which may result in damage, injury or involving human lives if you don't take extra care. "CAUTION" indicates precautions for any disassembly or assembly procedures.
EPSON Stylus Photo R200/R210 Revision A 2.1.2 Tools 2.1.3 Pre-Shipment Checks Use only specified tools to avoid damaging the printer. When returning this product to the user after completing printer repair, check that the work is complete using the following table. Table 2-1. Tools Tool Name Supplier Code Phillips Screw Driver (No. 0) EPSON 1080531 Phillips Screw Driver (No. 1) EPSON 1080530 Phillips Screw Driver (No.
EPSON Stylus Photo R200/R210 Revision A Table 2-2.
EPSON Stylus Photo R200/R210 Revision A 2.2 Caution regarding assembling/disassembling the printer mechanism, and how to ensure the quality of reassembled product For the existing Low End models, it is basically forbidden to remove "Housing, Lower" from "Printer Mechanism". This is because the strength of "Frame, Main" is not strong enough, therefore, "Frame, Main" may be transformed when removing/ reinstalling it from/to "Housing, Lower".
EPSON Stylus Photo R200/R210 Revision A n How to install "ASF Unit", "Main Board" and "Paper Guide, Upper" [Reason] When installing these three components, too much force can be given to "Frame, Main", therefore, it may be deformed and cause the defective print/ operation. [Support for Service] Hold the opposite side of the components securely, when installing them. 3. CDR Guide Assy. n Management of the level accuracy of "CDR Guide Assy." [Reason] Deformation of "CDR Guide Assy.
EPSON Stylus Photo R200/R210 Revision A 2.3 Disassembly The following flowchart shows the order of disassembling procedure. When disassembling any unit, refer to the page number shown in the flowchart. NOTE: Start indicates that the procedure in the broken-line box is NOT the shortest removing procedure, but the passing point for the next removing procedure. Paper Suuport Assy./Housing (right/left)/ Stacker Assy. removal （2.3.1 P.37） NOTE: When removing ’CDR Guide Assy.
EPSON Stylus Photo R200/R210 Revision A o Parts/Units which should be removed before removing paper support assy./ 2.3.1 Paper Support Assy./Housing (left/right)/Stacker Assy. removal Housing (left/right)/Stacker assy. Non o External View Housing, Right o Disassembly Procedure n Paper support assy. removal Housing, Left 6 1. 6 5 5 Release two protrusions for securing the paper support assy. to ASF frame. n Housing (left/right) removal 1.
EPSON Stylus Photo R200/R210 Revision A o External View Left frontside Stacker Assy. Hook Figure 2-3. Stacker assy. removal n Stacker assy. removal 1. C A U T IO N Release one hook for securing the stacker assy. to housing (lower), and remove it forward. o When removing paper support assy./housing (left/right)/stacker assy.; n Do not injure your hand by the tool, such as the screwdrive. n Do not tilt the printer too much because ink may flow if the cap is not covered by the print head.
EPSON Stylus Photo R200/R210 Revision A 2.3.2 Housing (frame)/Panel Assy./Panel Board removal o External View Left front side o Disassembly Procedure n Housing (frame) removal 1. Remove the screw ( 1 , x1) for securing the housing (frame) to the printer mechanism. 2. Remove the screw ( 2 , x1) for securing the "Cover, Ink tube" to the housing (frame), and release the hook ( 3 , x1) of the cover. 3. Release the hooks ( 4 , x3) for securing the backside of the housing (frame). 4.
EPSON Stylus Photo R200/R210 Revision A o Parts/Units which should be removed before removing "ASF Unit" 2.3.3 ASF Unit removal Paper Support Assy./Housing (left/right)/Housing (frame) o External View o Disassembly Procedure C.B.S 3x6 (5-7kgf/cm) C.B.S(P4) 3x6 (5-7kgf/cm) C.B.S 3x6 (5-7kgf/cm) 1. Disconnect the PG sensor connector cable & the CDR tray sensor cable from the connector (CN14/CN11) of the "Board, Main". 2.
EPSON Stylus Photo R200/R210 Revision A o When reassembling "ASF Unit", n Make sure that "Extension Spring, 0.45" is hooked on A D J U S T M E N T R E Q U IR E D "Frame, ASF" and "Roller, Retard Assy.". n Make sure that "Torsion Spring, 6.45" is correctly installed on "Paper Return Lever" and "Frame, ASF". o When having replaced "ASF Unit", apply G-46 grease to the specified points in adequate dose.
EPSON Stylus Photo R200/R210 Revision A o Disassembly Procedure 2.3.4 CR Motor removal o External View 1. Disconnect the CR motor connector cable from the connector (CN5) of "Board, Main". 2. Release the CR motor connector cable from the "Holder, Shaft Unit". 3. Release the carriage lock with the tweezers or alike, then move "Carriage Unit" to the centre of the printer. 4. Push "Pulley, Driven" in the direction of the arrow and loosen the tension of "Timing Belt".
EPSON Stylus Photo R200/R210 Revision A 2.3.5 Print Head removal o External View 6. Remove the screws (x2) for securing "Print Head" with Phillips screwdriver (No.1). 7. Disconnect "Cable, Head" from the connector (CN7/8) of "Print Head" while slightly lifting "Print Head", and remove "Print Head". Hooks C A U T IO N Do not touch and/or damage the nozzle surface of "Print Head" when handling it. Holder, FFC o When reinstalling the "Print Head", C.B.P 2.
EPSON Stylus Photo R200/R210 Revision A 2.3.6 Porous Pad, Paper Guide, Front removal Horizontal Direction : 3-4mm Vertical Direction: 4 ± 1mm Horizontal Direction: 1-2mm o External View Horizontal Direction : 5-6mm Vertical Direction: 4 ± 1mm Horizontal Direction: 2-3mm Porous PorousPad, Pad,Paper PaperGuide, Guide,Front, Front,Left Left Figure 2-11.
EPSON Stylus Photo R200/R210 Revision A 3. 2.3.7 Board, Main removal Remove "Shield Plate, M/B" from "Board, M/B". o External View C.B.S 3x10 (5-7kgf/cm) o When reinstalling "Board, Main", n Make sure that all cables/FFCs are correctly connected to Shield Plate，M/B the appropriciate connector of "Board, Main". n Make sure to secure the screws in the order as shown in the 3 figure.
EPSON Stylus Photo R200/R210 Revision A o Parts/Units which should be removed before removing "Holder, Shaft Unit" 2.3.8 Holder, Shaft Unit removal Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Assy. o External View Hook Backside o Disassembly Procedure n Holder, Shaft Unit removal CN7, CN8, CN15 1. CN5 CN7 CN8 CN9 CN15 Board, Main CN9 2 CN5 C.B.S 3x6 (6-8kgf/cm) C.B.
EPSON Stylus Photo R200/R210 Revision A o External View n "LD Roller" removal Paper, Block Dowel Dowel 1. Release the dowels (x2) for securing "Paper, Block". 2. Release the dowels (x2) for securing "Shaft, LD Roller". Then, remove "Shaft, LD Roller" and "Clutch" together from "Holder, Shaft, LD Roller". 3. Remove "LD Roller" from "Shaft, LD Roller". C A U T IO N Do not touch "LD Roller" with bare hands.
EPSON Stylus Photo R200/R210 Revision A o When reinstalling "Clutch", n Make sure that the dowel of "Shaft, LD Roller" is fitted in o When reinstalling "Holder, Shaft Unit", n Check if the hooks (x2), the dowel and the ribs (x5) of the installing hole of "Clutch". n Make sure that "Extension Spring, 0.143" is securely set on the hooks of "Clutch" and "Shaft, LD Roller". n Do not set "Extension Spring, 0.143" in twisted form. n Make sure that "Clutch" rotates correctly. "Holder, Shaft Assy.
EPSON Stylus Photo R200/R210 Revision A 2.3.9 APG Unit removal o When reassembling "APG Unit", n Make sure that the hooks (x2) and the dowels (x2) of "APG o External View Unit" are securely attached to "Frame, Main". n Check if the part indicated in the following figure is inserted in the slits of "Frame, Main". Left backside APG Unit Shield Plate, M/B It has to be inserted in the slit of "Frame, Main" C.B.S 3x6 (6-8kgf/cm) Hook APG Unit Dowel Figure 2-18. "APG Unit" removal Figure 2-19.
EPSON Stylus Photo R200/R210 Revision A o Parts/Units which should be removed before removing "Paper Guide, 2.3.10 Paper Guide, Upper removal Upper" o External View Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Unit/Board, Main/ Holder, Shaft Unit Paper Guide, Upper Torsion Spring, 122.2 o Disassembly Procedure Paper Guide, Lower Roller PF Assy. 1. Move "Carriage Unit" to the home position. 2. Put a transparency between "Paper Guide, Upper" and "Roller PF Unit". 3.
EPSON Stylus Photo R200/R210 Revision A o Parts/Units which should be removed before removing "Carriage Unit" 2.3.11 Carriage Unit removal Paper Support Assy./Housing (left/right)/Housing (frame)/APG Unit/Print Head o External View o Disassembly Procedure Carriage Unit Dowel Cover, Guide Plate, CR Hooks 1. Remove the screw (x7) for securing "Guide Plate, CR". 2. Remove "Fixed Spring, CR Shaft, Left" by releasing it from the hook of "Frame, Main". 3.
EPSON Stylus Photo R200/R210 Revision A o External View (Cont.) E Ring Flat Washer Leaf Spring Holder, Scale Left Bushing, Parallel Adjust, Right Holder, Scale, Right C.P.S (P4) 3x6 (6-8kgf•cm) E Ring Flat Washer Spring Washer Cam, CR, Right 8. Remove the E ring, "Holder, Scale Right" and "Cam, CR, Right" from the right side of "CR Guide Shaft". 9. Remove the screw (x1) for securing "Bushing, Parallel Adjust, Right". Then, remove "Bushing, Parallel Adjust, Right". 10.
EPSON Stylus Photo R200/R210 Revision A o External View (Cont.) Bushing, Parallel Adjust, Right 16. Remove the screw (x1) for securing "Bushing, Parallel Adjust, Left". Then, remove "Bushing, Parallel Adjust, Left". C.P.S (P4) 3x6 (6-8kgf•cm) Holder, FFC ; B C.P.B (P1) 1.7x5 (1.5-2.5kgf•cm) 17. Remove "Timing Belt" from "Carriage Unit". 18. Remove the screws (x2) for securing "Holder, FFC; B". Then, remove "Holder, FFC; B". 19.
EPSON Stylus Photo R200/R210 Revision A o External View (Cont.) n "PW Sensor Board" removal 1. Cap, PW Sensor Release the hooks (x3) which secure "Cap, PW Sensor". Then, remove "Cap, PW Sensor". PW Sensor Board C A U T IO N Connector When removing "Cap, PW Sensor", "PW Sensor Board" will be free. Therefore, take care not to damage "PW Sensor Board". Hooks 2.
EPSON Stylus Photo R200/R210 Revision A o When reinstalling "CSIC Board", n Check if "CSIC Board" is secured correctly. o When reinstalling "Carriage Unit", n Check if "Timing Belt" is correctly set to the installing groove of "Carriage Unit". n Check if "Grounding Plate, Head" is installed to the proper position of "Carriage Unit". o When reinstalling "PW Sensor Board", n Check if "PW Sensor FFC" is correctly connected. n Check if "PW Sensor Board" is correctly secured with "Cap, PW Sensor".
EPSON Stylus Photo R200/R210 A D J U S T M E N T R E Q U IR E D Revision A o When replacing the following parts or components with new ones, apply specified grease in its adequate dose. (Refer to Chapter 4 "MAINTENANCE") n n n n Cam, CR, Right/Left CR Guide Shaft Holder, Scale, Right/Left Pulley, Driven Assy. o When having removed or replaced "Carriage Unit" or "CR Guide Shaft", implement the adjustment in the following order. (Refer to Chapter 3 "ADJUSTMENT") 1. 2. 3. 4. 5. 6.
EPSON Stylus Photo R200/R210 2.3.12 Revision A Printer Mechanism/Housing (lower) removal o External View 2 ± 1mm C.B.S 3x6 (6-8kgf•cm) C.B.P 3x10 (6-8kgfcm) C.B.S 3x6 (5-7kgf•cm) 1 Acetate Tape Hooks 2 Hook Handling Position 1 2 C.B.P 3x8 (5-7kgf•cm) 3 Paper Guide, CDR C.B.P 3x10 (6-8kgf•cm) 3 4 5 Figure 2-30. "Printer Mechanism"/"Housing, Lower" removal (2) Screw, Frame, Main (6-8kgf•cm) Combination Gear, 27.2, 19.
EPSON Stylus Photo R200/R210 C A U T IO N Revision A o When lifting up "Printer Mechanism", "Lever, Change" and "Combination Gear, 27.2, 19.2" may detach and drop. Take care not to drop and damage them. o When reinstalling "Printer Mechanism", n For this printer, "Housing, Lower" is the standard to correctly install each part of "Printer Mechanism".
EPSON Stylus Photo R200/R210 Revision A n Make sure that "Waste Ink Pads" (x6) are set correctly to the rib and the dowel of "Housing, Lower". Waste Ink Pad, Small Waste Ink Pad, Upper (Top) Waste Ink Pad, Lower (Bottom) Figure 2-34. "Waste Ink Pads" installation (2) n After checking "Waste Ink Tube" is under "Waste Ink Pad, Lower", put the jig on the indicated points in the figure below, then install "Porous Pad, Ink Eject, Upper, Support".
EPSON Stylus Photo R200/R210 Revision A n Screw "Printer Mechanism" and "Paper Guide, CDR" in the order as shown in the figure. n Check if "Waste Ink Tube" is secured in the groove of "Housing, Lower", then make sure that the line mark on the tube is facing to the left. (Also make sure that it is not twisted.) Ink Tube (Image) Groove of "Housing, Lower" Left Front Figure 2-36. Installation position for "Ink Tube" n Make sure that "Waste Ink Tube" is not squashed or pressed. n Check if "Cap Assy.
EPSON Stylus Photo R200/R210 Revision A o Disassembly Procedure 2.3.13 Power Supply Unit removal o External View (The P/S Unit in figures is for Kubrick.) Shield Plate, Upper 1. Remove the screw (x1) for securing "Power Supply Unit". Then, remove "Power Supply Unit". 2. Remove the screws (x5) which secure "Shield Plate, Upper". 3. Release the hooks (x2) which secure "Shield Plate, Upper", and then remove "Shield Plate, Upper". 4.
EPSON Stylus Photo R200/R210 Revision A 2.3.14 CDR Guide Assy. removal o External View C.B.P 3x6 (5-7kgf•cm) Hooks Support Plate, Frame, Main C.B.S 3x6 (7-9kgf•cm) CDR Guide, Lower 1 Hooks 2 Figure 2-39. "CDR Guide Assy." removal (2) Acetate Tape o Parts/Units which should be removed before removing "CDR Guide Assy." Connector Cable CDR Guide Assy. Link, CDR Right Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Unit/Main Board/ Holder, Shaft Unit.
EPSON Stylus Photo R200/R210 Revision A o External View (Cont.) 9. Release the connector cable of "Star Wheel/CDR Sensor" from the groove of "CDR Guide, Upper". o When reinstalling "Star Wheel/CDR Sensor", n Match the Shaft (x2) of "CDR Guide, Upper" and the positioning hole of "Star Wheel/CDR Sensor". n Mount correctly the connector cable of "Star Wheel/CDR Sensor" referring to the figure.
EPSON Stylus Photo R200/R210 Revision A o Parts/Units which should be removed before removing "Ink System Unit" 2.3.15 Ink System Unit removal Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Unit/Main Board/ Holder, Shaft Unit./APG Unit/Print Head/Carriage Unit/Housing (lower)/CDR Gude Assy. o External View Support Plate, Frame, Main Sealing Rubber Part Hook Cap Assy. o Disassembly Procedure Acetate Tape 1.
EPSON Stylus Photo R200/R210 Revision A o External View (Cont.) 9. Frame, Cap Slider, Cap Remove "Extension Spring, 0.441" from the hooks of "Slider, Cap" and "Frame, Cap" by using the tweezers. 10. Remove "Extension Spring, 0.788" from the hooks of "Lever, Lock, Slider" and "Frame, Cap" by using the tweezers. Lever, Lock, Slider 11. Remove the shaft of "Slider, Cap" from the slot of "Frame, Cap", then remove "Lever, Lock, Slider". Extension Spring, 0.788 12.
EPSON Stylus Photo R200/R210 Revision A n Set all of the gears on the shaft of "Pump Frame" correctly, and then check if they move smoothly. n Make sure that the ink tube is not squashed or pressed. n Install the ink tube to the grooves (x2) at the bottom surface of "Cap Frame". Figure 2-44. Installation point for the ink tube o When reinstalling "Ink System" n Check if "Pump Assy." is correctly secured. n Do not let "Lever, Change", "Combination Gear, 27.2, 19.2", "Spur Gear, 27.
EPSON Stylus Photo R200/R210 Revision A 2.3.16 Paper Guide, Front/Roller EJ Assy. removal o Parts/Units which should be removed before removing "Paper Guide, Front"/"Roller EJ Assy." o External View Spur Gear,37.242 PF Timing Belt Spur Gear, 41.48 Paper Support Assy./Housing (left/right)/Housing (frame)/ASF Unit/Main Board/ Holder, Shaft Unit./APG Unit/Print Head/Carriage Unit/Housing (lower)/CDR Guide Assy.
EPSON Stylus Photo R200/R210 Revision A o External View (Cont.) 10. Remove "Extension Spring, Push Up, Plate, Right" from the hooks (x2) of "Guide, Shaft, Frame EJ, Right". Guide, Shaft, Frame EJ, Right 11. Release the hook which secures "Paper Guide, Front", then remove "Paper Guide, Front". Hooks 12. Remove "Porous Pad, Paper Guide, Front" (x4) and "Porous Pad, Paper Guide, Front, Support" from "Paper Guide, Front" by using the tweezers.
EPSON Stylus Photo R200/R210 Revision A o External View (Cont.) 13. Remove "Grounding Spring, EJ Left (Right)" from "Roller EJ Assy.". 14. Release the dowels of both left and right "Bushing, 5" which secure "Roller EJ Assy.", then turn them in the direction of the arrow. 15. Pull out the right "Bushing, 5" rightward, and pull out the left edge of "Roller EJ Assy." from "Frame, Main" through its left side. Grounding Spring, EJ Left Dowel C A U T IO N Dowel When removing "Roller EJ Assy.
EPSON Stylus Photo R200/R210 Revision A o When reinstalling "Paper Guide, Front" n Make sure that the dowels and the hook of "Paper Guide, A D J U S T M E N T R E Q U IR E D Front" are correctly secured to "Frame, Main". o When replacing "Roller EJ Assy.", apply G-26 grease in the adequate dose to the specified points. o When removing or replacing "PF Timing Belt", implement the tension adjustment with the digital tension gauge.
EPSON Stylus Photo R200/R210 Revision A o Disassembly Procedure 2.3.17 PF Motor removal o External View Spur Gear, 37.242 PF Timing Belt Spur Gear, 41.48 Pinion Gear 4 1. Remove "PF Timing Belt" from "Spur Gear, 37.242", and remove "Spur Gear, 41.48" to the left side. 2. Remove "Compression Spring, 1.27" and "Holder, Idle Roller" together with "Timing Belt". 3. Remove the nuts (x4) for securing "PF Motor", and remove "PF Motor". PF Motor 1 C A U T IO N 2 Compression Spring, 1.
CHAPTER ADJUSTMENT
EPSON Stylus Photo R200/R210 Revision A 3.1 Adjustment Items and Overview This chapter describes adjustments to be made after the disassembly/reassembly of this product. 3.1.1 Servicing Adjustment Item List The adjustment items of this product are as follows. For details of the adjustment items, refer to the detailed procedures and sketches of the adjustment items. Adjustment items Table 3-1.
EPSON Stylus Photo R200/R210 Revision A Table 3-1. Adjustment Items Adjustment items Function Item Purpose Method Outline Tool Used Media Top margin This adjustment is made to correct the margin from the top edge of the paper. Select and execute this function in the exclusive servicing program. Enter the correction value in the program using the rule position of the print pattern as a reference. The correction value is saved to the specific EEPROM address on the Main Board.
EPSON Stylus Photo R200/R210 Revision A Maintenance items Table 3-3. Maintenance Functions Function Item Purpose Adjustment Outline Tool Used Media Waste Ink Pad Counter This function is used after repair to read the Waste Ink Counter, and if the value is close to the predetermined near-end value or end value, to recommend Pad replacement to the user in order to prevent the repaired printer from being returned again for repair in a short time.
EPSON Stylus Photo R200/R210 Revision A Table 3-5. Appendix Appendix items Function Item Purpose Adjustment Outline Tool Used Media Save All EEPROM Data This function is used to analyze defective products. Save the data of all EEPROM addresses. Exclusive servicing program Non-target APG Check This function is used to check if APG Assy. works properly. Select this function in the exclusive servicing program, and check the CR Guide Shaft movement.
EPSON Stylus Photo R200/R210 Revision A 3.1.2 Replacement Part-Based Adjustment Priorities Note: The following table shows the adjustment items and their order for the replacement parts. "Required" in this table indicates the adjustment items that must be implemented when the corresponding parts/units have been removed or replaced. "Recommended", on the other hand, indicates those which are recommended the adjustment after removing or replacing them. "-" means the adjustment is not needed.
EPSON Stylus Photo R200/R210 Performance Priority 1 EEPROM Data Copy Revision A 2 Market Setting 3 USB ID Input 4 Waste Ink Pad Counter 5 Ink Charge 6 Head ID Input 7 PG Adjustment 8 First dot Adjustment 9 PW Sensor Adjustment 10 Head Angular Adjustment 11 Bi-d Adjustment 12 Offset Input for CR Motor Calorific Limitation "Paper Eject Roller" Removal - - - - - - - - - - - - "Paper Eject Roller" Replacement - - - - - - - - - - - - "PSB/PSE Board" Removal - - - -
EPSON Stylus Photo R200/R210 Revision A 3.2 Adjustment by using adjustment program 3.2.1 Market Setting The procedures of the adjustment items will be explained here. The intended item is as follows. [Adjustment Procedure] 1. Select the Market Setting of the Adjustment Program. o Market Setting 2. Click the [OK] button to write the specific data into EEPROM. o USB ID Input 3. Click the [Check] button to check market and model name. o Head ID Input o Head Angular Adjustment o Bi-d Adjustment 3.
EPSON Stylus Photo R200/R210 Revision A 3.2.4 Head Angular Adjustment 3.2.5 Bi-d Adjustment [Adjustment Procedure] [Adjustment Procedure] 1. Select Head Angular Adjustment in the Adjustment Program. 1. Select Bi-D Adjustment in the Adjustment Program. 2. Click the [Print] button to print Head Angular Adjustment Pattern of checked items. 2. Click the [Print] button to print Bi-D Adjustment Pattern of checked items. 3. 3. Select the pattern value of straight line in the printed lines.
EPSON Stylus Photo R200/R210 Revision A 3.2.6 PW Sensor Adjustment 3.2.7 First Dot Adjustment [Adjustment Procedure] [Adjustment Procedure] 1. Select PW Sensor Adjustment in the Adjustment Program. 1. Select First Dot Adjustment in the Adjustment Program. 2. Click the [Print] button to print PW Sensor Adjustment Pattern. 2. Click the [Print] button to print First Dot Adjustment Pattern. 3. Select the pattern number 5mm away from each edge. 3. 4.
EPSON Stylus Photo R200/R210 Revision A 3.2.8 Offset Input for CR Motor Calorific Limitation [Adjustment Procedure] 1. Select Offset Input for CR Motor Calorific Limitation in the Adjustment Program. 2. Check each box of the replaced parts/units checklist and then click the [OK] button. 3.2.9 A4 Normal Paper Print [Adjustment Procedure] 1. Select A4 Normal Paper Print in the Adjustment Program. 2. Click the [Print] button to print A4 Normal Paper Print Pattern. 3.
EPSON Stylus Photo R200/R210 Revision A 3.3 Adjustment Except Adjustment Program Following is adjustment except Adjustment Program. 3.3.1 PG Adjustment [Adjustment Procedure] 1. Make both sides of the two Thickness Gauge (1.15mm and 1.31mm) clean by wiping with Bemcot with a little alcohol. 2. To make the PG position minus (-), turn the gear of "APG Assy." and match the flag centre of "Cam, CR, Right" with "PG Sensor". [Purpose] Cam, CR, Right Gear of "APG Assy.
EPSON Stylus Photo R200/R210 5. Revision A Move "Carriage Unit" to the left edge of the printer, then set the Thickness Gauge (1.15mm) on the left ribs (X3) of "Paper Guide, Front". 7. Remove the Thickness Gauge and move "Carriage Unit" to the right edge. Then, set the Thickness Gauge on the right ribs (X3) of "Paper Guide, Front". Ribs Ribs Thickness Gauge Thickness Gauge Figure 3-7. Setting Thickness Gauge 6. Figure 3-9.
EPSON Stylus Photo R200/R210 9. Revision A After finishing PG Adjustment on the right, move "Carriage Unit" to the left edge again, then check PG according to the flowchart in the Figure 3-11. 11. Check PGs on both the left and right according to the flowchart in the Figure 3-12. Start Start Check left PG. Move "Carriage Unit" to the right by using "Timing Belt". Does the Thickness Gauge move? Note: Take down toward the printer front by 1 notch: PG gets narrower.
CHAPTER MAINTENANCE
EPSON Stylus Photo R200/R210 Revision A 4.1 Overview 4.1.2 Service Maintenance This section provides information to maintain the printer in its optimum condition. If print irregularity (missing dot, white line, etc.) has occurred or the printer indicates "Maintenance Error", take the following actions to clear the error. o Head Cleaning 4.1.1 Cleaning This printer has no mechanical components which require regular cleaning except the Print Head.
EPSON Stylus Photo R200/R210 1. Revision A Select EPSON Status Monitor 3 in the Printer Driver Utility. Then make sure that the printer connected to Status Monitor 3 is on standby status. If it is on standby, the following will be displayed. o Maintenance Request Error Ink is used for operations such as Head Cleaning as well as printing. In that case, the ink is drained into the Waste Ink Pad and its amount is counted in the Waste Ink Counter set in the EEPROM on the control board.
EPSON Stylus Photo R200/R210 Revision A o Refer to the following figures for the lubrication points. 4.1.3 Lubrication The lubrication used for the components of Stylus Photo R200/R210 has been decided on based on evaluation carried out by Epson. As a result, the specified amount of lubricant should be applied in the places specified when carrying out repair and maintenance work.
EPSON Stylus Photo R200/R210 Paper Guide, Front Roller, PF Revision A Back of contact point between "Roller, PF" and hook of "Paper Guide, Front" 1. Contact point between shaft of "Frame, EJ" and inside "Guide, Shaft, Frame EJ Left" 2. Contact point between shaft of "Frame, EJ" and upper surface of "Push Up Plate Frame EJ Left" Guide, Shaft, Frame EJ Left G-26 1 1 10mm 1. G-26 2.
EPSON Stylus Photo R200/R210 Frame EJ Revision A Right side surface of smaller shaft of "Frame EJ" Contact point between "Roller EJ" and "Ground Spring, EJ Left" G-26 G-26 Half periphery of the shaft Adequate dose Use a cotton-tipped swab to apply it Roller EJ Use a brush to apply it Contact point between "Roller EJ" and "Ground Spring, E
EPSON Stylus Photo R200/R210 Revision A Cam, CR, Right Inside periphery surface of "Cam, CR, Right" Contact point between left side of "CR Guide Shaft" and "Frame, Main" G-63 G-63 Adequate dose 3mm x 2 points • Use a brush to apply it • Do not apply it outside the boundary in the figure CR Guide Shaft 1.
EPSON Stylus Photo R200/R210 Upper surface Revision A Upper surface Specified points on "Holder, Scale, Left" in the figure on the left Pulley, Driven Assy. "Pulley, Driven Assy.
EPSON Stylus Photo R200/R210 Guide Plate, CR Revision A Inside surface of "Guide Plate, CR" Holes inside the Carriage G-26 G-63 Home possition side: To edge of ‘Cover, Guide Plate, CR’. Opposite side: To about 40mm from edge.
EPSON Stylus Photo R200/R210 Paper Back Lever Revision A Point shown in the figure of "Paper Back Lever" set in "ASF Assy.
CHAPTER APPENDIX
EPSON Stylus Photo R200/R210 Revision A 5.1 Exploded Diagram 5.2 Electrical Circuits An exploded diagram is not provided in the Stylus R200/R210 Service Manual. If consultation of an exploded diagram is necessary, see the Exploded Diagram attached to the Stylus R200/R210 Parts List.
Model: PM-G700 Board: C546MAIN Rev.
Model: PM-G700 Board: C546PNL Rev.
Model: PM-G700 Board: C528PSH Rev.
Model: PM-G700 Board: C546IF Rev.
