SERVICE MANUAL Color Inkjet Printer EPSON Stylus CX7300/CX7400/DX7400 NX200/TX200/TX203/TX209 SX200/SX205 EPSON Stylus CX8300/CX8400/DX8400 NX400/TX400/TX405/TX409 SX400/SX405 Confidential SEMF07-001
Notice: All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION. The contents of this manual are subject to change without notice. All effort have been made to ensure the accuracy of the contents of this manual.
PRECAUTIONS Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment. DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DANGER Headings. WARNING Signals a precaution which, if ignored, could result in damage to equipment.
About This Manual This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page. Manual Configuration This manual consists of six chapters and Appendix. CHAPTER 1.PRODUCT DESCRIPTIONS Provides a general overview and specifications of the product. CHAPTER 2.
Revision Status Revision Date of Issue Description A August 9, 2007 First Release B May 20, 2008 Revised Contents Descriptions about Epson Stylus TX200/TX203/SX200/SX205/TX400/TX405/SX400/SX405 are added. Chapter 1 “CHECK POINT” has been added in 1.1 Features (p9). Descriptions have been added in 1.1 Features (p9). Made changes in Table 1-2 “Product No. of Ink Cartridges” (p10). Made changes in Table 1-6 “Supported Paper” (p13).
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Contents Chapter 1 PRODUCT DESCRIPTION Chapter 2 OPERATING PRINCIPLES 1.1 Features.................................................................................................................. 9 1.2 Printing Specifications......................................................................................... 10 1.2.1 Basic Specifications...........................
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Chapter 4 DISASSEMBLY/ASSEMBLY 4.1 Overview ............................................................................................................. 91 4.1.1 Precautions.................................................................................................. 91 4.1.2 Tools ......................................................................................
CHAPTER 1 PRODUCT DESCRIPTION Confidential
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.1 Features Dimensions C H E C K P O IN T In this chapter, the product names are called as follows: Notation • Dimensions*1: 450 mm (W) x 340 mm (D) x 179 mm (H) • Weight*2: CX8300 series: 5.9 kg CX7300 series: 5.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.2 Printing Specifications Table 1-2. Product No. of Ink Cartridges Color EAI Black T0681 (S)*1 T0691 (2S) T0881 (3S)*2 T0881 (3S)*4 1.2.1 Basic Specifications Table 1-1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.2.3 Print Mode Table 1-4. Print Mode (Color) Table 1-4.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-5. Print Mode (Monochrome) Table 1-5.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.2.4 Supported Paper The table below lists the paper type and sizes supported by the printer. The supported paper type and sizes vary depending on destinations (between EAI, EUR, and Asia). Table 1-6.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-6. Supported Paper Paper Name Photo Paper Glossy (EAI) Glossy Photo Paper (Euro, Asia) Premium Photo Paper Semi-Gloss (EAI) Premium Semigloss Photo Paper (Euro, Asia) Premium Presentation Paper Matte (EAI) Matte Paper-Heavyweight (Euro, Asia) Photo Quality Inkjet Paper Envelopes Photo Paper*3 Thickness (mm) Paper Size Letter 215.9 x 279.4 mm (8.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.2.5 Printing Area 1.3 Scanner Specifications The printing area for this printer is shown below. Table 1-8. Basic Specifications Table 1-7.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.4 General Specifications 1.4.2 Environmental Conditions Table 1-11. Environmental Conditions 1.4.1 Electrical Specifications Table 1-10. Primary Power Specifications Item 100-120 V model 220-240 V model Rated power supply voltage 100 to 120 VAC 220 to 240 VAC Input voltage range 90 to 132 VAC 198 to 264 VAC 0.6 A (1.0 A) 0.3 A (0.5 A) Rated current (Max.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.5 Interface 1.4.3 Durability Total print life: Black 10,000 pages (A4, 3.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.5.2 Memory Card Slots C A U T IO N In the case of TX200/TX400 series; if you insert a Memory Stick DUO to the Memory Card Slot without using the adapter, make sure to turn off the printer first, then remove the card using tweezers. Table 1-15.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.6 Control Panel 1.6.1 Operation Buttons & LEDs CX8300/TX400 series (LCD-equipped model) LCD Table 1-16. CX8300/TX400 series Buttons & LEDs Button/LED Button Function Power Turns the power ON/OFF. Start Starts printing. Stop/Clear • Stops operation and displays the menu screen. • Stops printing and ejects paper.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C CX7300/TX200 series (LCD-non-equipped model) The printer has the following buttons and LEDs on the control panel. Table 1-17. CX7300/TX200 series Operation Buttons & LEDs Button/LED Button LED* Note * : Function Power Turns the power ON/OFF. Stop / Maintenance [When printing] Stops printing, cancels the job, or cancels the error.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.6.2 Control Panel Functions in Each Mode 1.6.2.1 Control Panel Functions for CX8300/TX400 series The table below shows the print setting menu items for each mode and their default, and when the settings are saved or returned to their default.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.6.2.2 Control Panel and LED Functions for CX7300/TX200 series This section explains the detailed functions of the operation buttons and LEDs of the CX7300/TX200 series that are not equipped with an LCD. Table 1-19.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-19. CX7300/TX200 series Buttons & LEDs Functions Button Print Index Sheet Functions Printer Status Normal Error During DPOF Printing During Normal Printing During Camera Direct Printing Starts printing an index sheet.* The paper size / paper type are changed to A4 / plain paper automatically. Initializes the panel settings and turns off the 7segment LED.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-19. CX7300/TX200 series Buttons & LEDs Functions Button Paper Type Start B&W During DPOF Printing During Camera Direct Printing Sets the paper size / paper type. Default is A4 (Letter for EAI), Plain Paper Saves the settings when the power is turned Off by the Power button, the modes is changed, or copying is started.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-19. CX7300/TX200 series Buttons & LEDs Functions Button Start Color Normal Error Start Color (when pressed for 3 seconds or more) Normal Error Stop /Maintenance + Start Color Functions Printer Status During Normal Printing Starts copying in color mode.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-21.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 1-21.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.6.2.3 Control Panel Power Saver Mode If no operation is made on the control panel for approximately 13 minutes, both the CX8300/TX400 series and CX7300/TX200 series automatically enter control panel power saver mode. The details of control panel power save mode are shown below.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7 Specification for Each Function 1.7.1.2 Stand-alone Copy Menu The stand-alone copy mode menu for the CX8300/TX400 series and CX7300/TX200 series (settable items) are shown in the following tables. 1.7.1 Stand-alone Copy Function Table 1-24. Copy Menus for CX8300/TX400 series 1.7.1.1 Supported Paper and Copy Mode Table 1-22.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.1.3 Relation Between Original and Copy 1.7.1.4 Copy Speed The scanning start position is located on the front right of the scan bed. The relations between the original placed face down and its copy are as follows. Standard copy Readable Length Copy Conditions (eMemo2, A4 size) Borderless copy OTM Table 1-26.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.2 Memory Card Direct Print Function 1.7.2.2 Supported File Type and Media Type 1.7.2.1 Supported Paper and Print Mode The followings describe the file system, media format, and file type supported by the memory card direct function. Table 1-27.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.2.4 Specifications for Handling Image Data Table 1-30. Specifications for Handling Image Data Table 1-30.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.2.5 Memory Card Direct Print Menu (CX8300/TX400 series) The LCD-equipped CX8300/TX400 series provide the following menus in the memory card mode. CX7300/TX200 series supports the Print Index Sheet function. Table 1-31. Memory Card Mode Menu Menu Item Function 1.7.2.6 Makes Prints from Index Sheet Function Print settings Table 1-32.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.2.7 Print Layout Table 1-33. Rules on Reading Markings Layout (2pcs.) Selects the layout. An error occurs if two or more markings are read for one image. If no marking is read, borderless layout is applied. The memory card direct print function supports two print layouts for printing images; Borderless, and With Border.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Rules on Numbering and Rotating Images The numbers shown in the figure below indicate the photo frame numbers used for the print layout. Horizontally oriented images are printed as shown by the numbers.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.3 Camera Direct Print Function (USB Direct Print/PictBridge) 1.7.3.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.3.4 Operating Specifications during Connecting DSC Table 1-37. Operations during Connecting DSC Operation 1.7.3.5 EXT.I/F (USB Host) Specifications for Connecting DSC Table 1-38. Operations when USB Cable is Connected/Disconnected Specifications Printer status Connecting DSC (print start) When a DSC is connected as described in “ 1.7.3.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.4 Reprint/Restore Photos Function (CX8300/TX400 series only) CX8300/TX400 series offers the photo copy function. This function allows the user to copy their silver halide film-based pictures. The printer scans the pictures automatically detecting them as silver halide film-based picture, and makes a copy of them. 1.7.4.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.5 Setup Mode 1.7.5.3 Head Cleaning CX8300/TX400 series go into the setup mode when the Setup button is pressed. CX7300/TX200 series go into the mode by special button operation. Various maintenance functions and configuration settings can be made in this mode. Runs a printhead cleaning.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 1.7.5.8 Head Alignment The Head Alignment adjustment is provided to ensure the bi-directional print quality. For CX7300/TX200 series, turn the power On while holding down the Copies button to enter into the mechanical adjustment mode and print the Head Alignment adjustment pattern. Adjustment procedure for CX7300/TX200 series 1.
CHAPTER 2 OPERATING PRINCIPLES Confidential
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1 Overview PF Encoder Sensor PF Scale This section describes the operating principles of the Printer Mechanism and Electrical Circuit Boards of EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200/TX203/ TX209/SX200/SX205 and Stylus CX8300/CX8400/DX8400/NX400/TX400/TX405/ TX409/SX400/SX405.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.2 Motors & Sensors EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200/TX203/TX209/SX200/ SX205 and Stylus CX8300/CX8400/DX8400/NX400/TX400/TX405/TX409/SX400/ SX405 printer mechanism is equipped with the following printhead, motors and sensors. PF Motor CR Encoder Sensor CR Contact Module Table 2-1. Printer Mechanism Motors & Sensors No.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.3 Printhead D4-CHIPS Turbo2 type printhead is employed, which produces variable sized dot and economy dot. The printhead configuration is as follows. Therefore, whenever the printhead, main board, or the printer mechanism must be replaced with a new one, the Head ID of the new printhead needs to be written into the EEPROM using the Adjustment Program.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.3.1 Printing Process 2.1.3.2 Printing Method This section explains how the printhead of the on-demand inkjet printer fires ink drop from each of the nozzles.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.4 Carriage Mechanism the CR mechanical load is in the initial state and saved into the EEPROM. According to the variations measured in the sequence, the voltage is corrected to make the drive current value constant reducing an individual difference.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.5 Paper Loading/Paper Feed Mechanism The paper loading/feed mechanism are driven and controlled by the PF motor (DC motor) and the PF encoder. The PF motor drive force is transmitted to the LD roller and the PF roller via the gears in the mechanism.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.5.1 Paper Loading Mechanism (ASF Unit) STEP1: ASF HOME POSITION The paper loading mechanism loads paper from the ASF unit and feeds paper to the PF roller. The ASF unit includes the hopper, change lever, LD roller shaft, and clutch mechanism. The change lever and the clutch mechanism play an important role in the paper loading operation as described below. 1. 2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C STEP2: RELEASING CLUTCH LEVER TO DRIVE LD ROLLER STEP3: FEEDING PAPER FROM ASF When the PF motor pinion gear starts clockwise rotation (as seen from the left side), the change lever is moved toward the front of the printer to release the clutch lever. This causes the clutch to engage with the gear by being pulled by the extension spring.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C STEP4: ENDING PAPER LOADING OPERATION Continuous counterclockwise rotation of the LD roller (as seen from the left side) feeds paper to the PF roller. The LD roller rotation causes the hopper release cam and the paper back lever cam to push down the hopper and the paper back lever respectively.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.5.2 Paper Feed Mechanism The major components of the paper feed mechanism are the PF motor, PF roller, EJ (paper eject) roller, PE sensor, PF encoder sensor, and PF scale. The sheet of paper fed from the ASF unit is nipped between two rollers to be transported during printing and to be ejected. 1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.6 Ink System Mechanism 2.1.6.1 Capping Mechanism The ink system mechanism includes the cap mechanism and the pump mechanism. And the capping mechanism includes the carriage lock mechanism and the wiping mechanism. The table below describes the function of each mechanism.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.6.3 Wiping Mechanism The wiping mechanism is activated by the capping operation. The mechanism moves the wiper into- and out-of position for cleaning the head using the PF motor drive force that is transmitted via the cam of the clutch-equipped combination gear.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.6.4 Pump Unit Mechanism The PF motor drives the pump unit mechanism as well as the paper loading/feed mechanisms. The motor drive force is always transmitted to the pump unit. (It is also transmitted to the LD roller via the clutch mechanism and the change lever.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.1.7 Ink Sequence Initial ink charge When the printer power is turned On first time after purchase, the initial ink charge is automatically carried out to fill the ink cavity in the printhead with ink. The initial ink charge flag in the EEPROM is cleared when the initial charge is completed successfully.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.2 Scanner Mechanism Lower Housing Guide Rail Scanner Carriage Unit The major components of the scanner mechanism of EPSON Stylus CX7300/CX7400/ DX7400/NX200/TX200/TX203/TX209/SX200/SX205 and Stylus CX8300/CX8400/ DX8400/NX400/TX400/TX405/TX409/SX400/SX405 are the scanner carriage unit and the scanner motor. 2.2.1 Scanner Carriage Mechanism 2.2.1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2.2.1.2 Scanner Carriage Unit Movement Overview Scanning image is performed in the main scan direction (=1 line) by the CIS board and in the sub-scan direction (=several lines) combined with Scanner Carriage Unit movement. (refer to the figure below) The CIS board can scan 1 line in main scan direction (parallel to the Scanner Carriage Unit) by one time.
CHAPTER 3 TROUBLESHOOTING Confidential
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3.1 Overview 3.1.2 Preliminary Checks This chapter describes how to solve problems.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3.2 Troubleshooting 3.2.1 Motor and Sensor Troubleshooting Motors The resistance values for the CR motor and the PF motor are given below, however, the values cannot be used to check the motors status since they are DC motor and the resistance between the electric poles varies.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3.3 Error Indications and Fault Occurrence Causes • Message box on the window of “EPSON Status Monitor 3” This section describes how the printer indicates an error / warning status with LEDs / LCD, or on the screen of the printer driver when a problem arises during various operations; power-on sequence, paper feeding, ink drawing, printing, and so on. Error Message 3.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-4. Error Indications and Fault Occurrence Causes CX8300/TX400 series Error Name Fatal error (scanner) Fatal error (printer mechanism) LCD Message A scanner error has occurred. See your documentation A printer error has occurred. Turn off the printer, then press On button to turn on. See your documentation.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-4. Error Indications and Fault Occurrence Causes CX8300/TX400 series Error Name Double feed error LCD Message Multi-page feed error. Remove and reload the paper, then press the Start button. Memory card error Cannot recognize the memory card or disk. There is no index sheet or it is not Index sheet error 1 positioned correctly.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-4. Error Indications and Fault Occurrence Causes CX8300/TX400 series Error Name Head cleaning (Ink low error) LCD Message LED Indications Power Error Replace ink cartridge before cleaning Printhead. Pre-scanning error No photos could be recognized. Make sure (photo) the photos are positioned correctly. (CX8300/TX400 For details, see your manual.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3.3.2 Troubleshooting by Error Message The following tables provide troubleshooting procedures. Confirm the error message indicated on the LCD or the STM3 screen on the PC’s display, and verify it in the following list and the figures at the end of this chapter for the corresponding troubleshooting remedy.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-5. Check point for Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if the Scanner Carriage FFC is connected to CN21 1. Connect the Scanner Carriage FFC to CN21 on on the Main Board. the Main Board.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-5. Check point for Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the CR Motor Connector Cable is connected to CN8 on the Main Board. When turning on the power, the CR Motor does not operate at all. CR Motor CN8 Remedy 1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-5. Check point for Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name PF Motor Check point 1. Check if the PF Motor Connector Cable is connected to CN9 on the Main Board. Remedy 1. Connect the PF Motor Connector Cable to CN9 on the Main Board. 2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-5. Check point for Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if the CR Scale does not come off or it properly passes through the slit of the CR Encoder Board. CR Scale 1. Reassemble the CR Scale correctly.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-5. Check point for Fatal error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the PF Scale is not damaged or contaminated. PF Scale • Power on • Anywhere The eject rollers are rotating at high speed when power is turned on. (For about 1 cycle.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-6. Check point for the Maintenance request according to each phenomenon Occurrence timing CR position • Operation • – Detailed phenomenon An error is indicated on the LED and STM or LCD. Defective unit/part name Check point Waste Ink Pads --- Remedy 1. Change the Waste Ink Pads and initialize the Waste Ink Pad Counter. (Refer to Chapter 5 “ADJUSTMENT” (p.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-7. Check point for Paper jam error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the Star Wheel Holder Assy is correctly assembled. Remedy 1. Reassemble the Star Wheel Holder Assy correctly. Star Wheel Holder Assy Star Wheel Holder Assy* 2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-7. Check point for Paper jam error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the Upper Paper Guide Unit is correctly assembled. Remedy 1. Reassemble the Upper Paper Guide Unit to the Main Frame correctly.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-8. Check point for CSIC error / Incorrect Ink Cartridge according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if Ink Cartridge is properly installed. 1. Install the Ink Cartridge properly. 2. Check if the Memory Chip is not disconnected or not chipped. 2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-9. Check point for Paper out error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if any paper dust is not adhered to the surface of the LD Roller. LD Roller The LD Roller cannot pick up paper although the LD Roller attempt to rotate correctly. 1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-9. Check point for Paper out error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if the Extension Spring 0.143 does not come off in 1. Reassemble the Extension Spring 0.143 in the the Clutch mechanism. Clutch mechanism. Extension Spring 0.143 2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-9. Check point for Paper out error according to each phenomenon Occurrence timing CR position • Operation • – Detailed phenomenon Defective unit/part name The LD Roller is not set to the ASF home position and paper is always loaded from the ASF Unit during the paper loading sequence. ASF Unit Check point 1. Check if the tip of the Change Lever is not damaged.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-13. Check point for Index Sheet 1 error (No index Sheet) according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Document Cover Index Sheet • Operation • – Check point Remedy 1. Check if the Document Cover is open. 1. Close the Document Cover. 1. Check if the Index Sheet is set in the wrong way. 1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-16. Check point for Pre-scanning error (photo) according to each phenomenon (CX8300/TX400 series only) Occurrence timing CR position • Operation • – Detailed phenomenon No photos cannot be recognized and an error is indicated. Defective unit/part name Photo Check point 1. Check if the photo is set correctly. Remedy 1. Set the photo correctly. Table 3-17.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-18. Check point for Communication error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if the Panel FFC is connected to CN1 on the Panel 1. Connect the Panel FFC to CN1 on the Panel Board. Board.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-18. Check point for Communication error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name Check point 1. Check if the PS Board Connector Cable is connected to CN1 on the Main Board. Remedy 1. Connect the PS Board Connector Cable to CN1 on the Main Board.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-18. Check point for Communication error according to each phenomenon Occurrence timing CR position Detailed phenomenon Defective unit/part name USB Cable Check point Remedy 1. Check if the USB Cable is connected between the printer 1. Connect the USB Cable to the printer and the and the PC. PC. 1. Check if an correct model name is stored into the address 1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3.3.3 Superficial Phenomenon-Based Troubleshooting This section explains the fault locations of the error states (print quality and abnormal noise) other than the error states (LED and STM3) in the previous section. Table 3-19.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-20. Check point for the abnormal noise Occurrence timing CR position • Anytime • Anywhere Defective unit/part name Detailed phenomenon The abnormal noise occurs at the first power on timing and during each operation although the printing operation is performed. The Carriage Unit collides to the Upper Paper Guide Unit during each operation.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-22. Check point for the defective printing quality Print Quality State Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if there is not any foreign material/damage around 1. Remove the foreign material around the seal the seal rubber part on the Cap Unit. rubber parts carefully.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-22. Check point for the defective printing quality Print Quality State Detailed phenomenon Defective unit/part name Check point Remedy 1. Check if the Head FFC is securely connected to the Printhead Connectors and the Main Board Connectors (CN5, CN6, and CN7). Printhead CN6 1. Connect the Head FFC to the Printhead and the Main Board Connectors.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-22. Check point for the defective printing quality Print Quality State Detailed phenomenon Defective unit/part name Printer driver & exclusive paper Micro banding appears horizontally against the CR movement direction and it appears with the same width. Check point 1. Check if the suitable paper is used according to the printer 1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-22. Check point for the defective printing quality Print Quality State Detailed phenomenon Defective unit/part name Check point 1. Check if any paper dust is not adhered to the surface of the LD Roller. LD Roller • Print start position slip The printing operation is correctly performed. But, the top margin is insufficient than usual one. ASF Unit 1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 3-22. Check point for the defective printing quality Print Quality State Detailed phenomenon Defective unit/part name Printhead Check point Remedy 1. Check if the Printhead Cover does not have the ink drop. 1. Clean the Printhead Cover carefully with a soft cloth. Upper Paper Guide 1. Check if the Upper Paper Guide Unit is free from ink Unit stain. 1.
CHAPTER 4 DISASSEMBLY/ASSEMBLY Confidential
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.1 Overview C H E C K P O IN T W A R N IN G Disconnect the power cable before disassembling or assembling the printer. If you need to work on the printer with power applied, strictly follow the instructions in this manual. Always wear gloves for disassembly and reassembly to protect your eyes from ink.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.1.2 Tools 4.1.3 Work Completion Check Use only specified tools to avoid damaging the printer. If any service is made to the printer, use the checklist shown below to confirm all works are completed properly and the printer is ready to be returned to the user. Table 4-1. Tools Name Table 4-2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 4-2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.1.4 Procedural Differences between the Models Some parts that are installed to CX7300/TX200 series and CX8300/TX400 series differ from each other because of the difference in the Panel Unit. The explanations in this chapter are based on CX8300/TX400 series.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.2 Disassembly Procedures For disassembling each unit, refer to the pages in the following flowchart. Start “ 4.3.3 Document Cover/ASF Cover ” (p97) “ 4.3.1 Paper Support Assy ” (p96) “ 4.3.2 Stacker Assy ” (p96) “ 4.4.2 Panel Unit/LCD Unit ” (p103) “ 4.7.1 Panel Unit (CX7300/TX200 series) ” (p139) “ 4.3.4 Scanner Unit/Hinge ” (p98) “ 4.4.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.3 Removing the Housing 4.3.2 Stacker Assy Parts/Components need to be removed in advance: None 4.3.1 Paper Support Assy Removal procedure Parts/Components need to be removed in advance: None 1. 2. Removal procedure 1. Release the guide pins (x2) that secure the Paper Support Assy and remove it from the Upper Housing. Open the Stacker Assy.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.3.3 Document Cover/ASF Cover ASF Cover Parts/Components need to be removed in advance: None 1. Release the both guide pins of the ASF Cover from the holes of the Scanner Unit, and remove the ASF Cover. Removal procedure Document Cover 1. 2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.3.4 Scanner Unit/Hinge C A U T IO N Parts/Components need to be removed in advance Be careful of the sharp edges shown in Figure 4-7 when assembling or reassembling. Document Cover/ASF Cover Removal procedure 1. 2. Remove the screw (x1) that secures the USB Cover.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6. 7. 8. Remove the screws (x2) that secure the Scanner Unit. Open the Scanner Unit. Pull out the Scanner Unit in the direction of the arrow, taking care not to let the Scanner Motor Cable and Scanner Carriage FFC get caught by the Upper Housing. 9. Remove the screw (x1) that secures the Hinge and remove the Hinge. Left Side Hinge Top C.B.P.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.3.5 Upper Housing/Card Slot Cover 1. 2. Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit Card Slot Cover Remove the screw (x1) that secures the Card Slot Cover. Release the hook (x1) of the Card Slot Cover and remove the Card Slot Cover. Removal procedure Upper Housing 1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.4 Removing the Circuit Boards 2. 4.4.1 Main Board Unit Cable CN No. Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing Removal procedure 1. Disconnect the following connectors (x4) and FFCs (x5) from the Main Board.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3. Remove the screw (x1) that secures the Main Board Unit, and remove the Main Board Unit. Disassembling the Main Board Unit 1. 2. 3. Remove the Main Board Unit. (p101) Peel off the acetate tape. Remove the screws (x5) and remove the MB Lower Shield Plate. Main Board Unit MB Lower Shield Plate 4 C.B.S. 3x6, F/Zn-3C (4±0.5kgfcm) 2 1 Figure 4-16.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4. Remove the screw (x1) that secures the Main Board, and remove the Main Board. 4.4.2 Panel Unit/LCD Unit Parts/Components need to be removed in advance: None The disassembling/assembling procedures differ depending on the models. As for CX7300/TX200 series, see 4.7.1 Panel Unit (CX7300/TX200 series) (p139). C H E C K P O IN T Main Board Removal procedure 1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C C H E C K P O IN T Be sure to disconnect the Panel FFC from the connector on the Panel Board. 8. Remove the screws (x3) that secure the Panel Board and Panel Board Frame, and remove the Panel Board together with the Panel Board Frame. Panel Board Frame 5.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 9. 4.4.3 Power Supply Unit Remove each switch button from the Panel Cover. Mode SW button Start SW button Power SW button Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing Removal procedure 1. Disconnect the connector of the Power Supply Unit (CN1) on the Main Board. 2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C When installing the Power Supply Unit, make sure to check the following points. Insert the tabs (x2) of the Power Supply Unit into the holes on the Base Frame. A D J U S T M E N T R E Q U IR E D Whenever the Power Supply Unit is removed/replaced, the required adjustments must be carried out. • Chapter 5 “ ADJUSTMENT” (p.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5 Disassembling the Printer Mechanism 4. 5. 4.5.1 Printhead Disconnect the Head FFC (x1) that is connected to the CSIC Board. Release the tabs (x2) that secure the Holder Board Assy using a needle or a similar tool, and remove the Holder Board Assy upward (in the direction of the arrow).
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6. Remove the Sub FFC Guide following the steps below. 6-1. Release the hook (x1) of the Sub FFC Guide from the cutout (x1) of the CR Unit. 6-2. Release the cutout (x1) of the Sub FFC Guide from the groove (x1) of the CR Unit. 6-3.Release the rib of the Sub FFC Guide from the cutout of the CR Unit. 8.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Install the Sub FFC Guide following the steps below. 1. Insert the blade (x1) of the Sub FFC Guide between the ribs (x2) of the CR Unit. 2. Insert the rib (x1) of the Sub FFC Guide into the cutout (x1) of the CR Unit. 3. Press down the Sub FFC Guide to secure it. 4.5.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3. 4. Release the Extension Spring 3.289 from the hook of the Main Frame. Rotate the CR Scale 90 degrees as shown in the figure and remove the scale from the Main Frame. 4.5.3 Hopper Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing Chipped Removal procedure 1. 2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C When installing the Hopper, be sure to engage the rib of the Hopper with the guide groove of the Base Frame. 4.5.4 Removing the Printer Mechanism (Lower Housing) Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover Hopper Removal procedure 1. 2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C C A U T IO N When lifting the Printer Mechanism, be sure to hold the positions specified in the figure below to prevent the Main Frame from being deformed. 4. Remove the screws (x5) that secure the Printer Mechanism, and remove the Printer Mechanism. 4 Right Hand Position 5 C.B.P. 3x10, F/Zn-3C (6±1kgfcm) Left Hand Position 2 3 1 Figure 4-43.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Before installing the Printer Mechanism, hang the Interface Connector Cable on the Lower Housing so as not to damage the cable with the Printer Mechanism. Interface Connector Cable 4.5.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C When installing the Left Frame, lead the PF Encoder FFC through the hole of the Left Frame. 4.5.6 Front Frame/Right Frame Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame Left Frame Removal procedure PF Encoder FFC 1. 2. 3.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4. 5. Remove the screw (x1) that secures the Front Frame and the Right Frame together. Release the dowel (x1) and the hook (x1) that secure the Right Frame, and remove the Right Frame. After replacing the Front Frame, be sure to attach an acetate tape referring to the figure below. Right Frame 10mm Hook 18mm dowel Figure 4-51. Acetate Tape Position C.B.P.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.7 Star Wheel Holder Assy 4.5.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C When installing the EJ Roller, pay attention to the following instructions. • Make sure that the rubber part of the EJ Roller does not contact with the hook of the Front Paper Guide. • Be cautious not to touch the rubber part of the EJ Roller. • Be sure to align the rib (x1) of the Front Paper Guide with the slit on the EJ Roller. 4.5.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C When installing the PF Encoder Sensor, be sure to attach the acetate tape (x1) referring to the figure below. Align here with edge of the PF Encoder Sensor 4.5.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.11 PF Motor Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/PF Encoder Sensor/PF Scale Removal procedure 1. Release the PF Motor connector cable from the notches (x2) of the Base Frame.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2. 3. Pass the Grounding Spring along the inner side of the hook of the Main Frame. Ground the smaller U-shaped end of the Grounding Spring with the undersurface of the frame for PF Motor. 4.5.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C C A U T IO N 3. After releasing the Timing Belt, temporarily secure the belt to the Cartridge Cover with a tape or the like so as not to allow the grease to come in contact with the Timing Belt. Contaminating the belt with grease can result in malfunction of the printer. Be sure to install the CR Motor so that the groove on it faces downward.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.13 Main Frame Assy 3. 4. 5. Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame/CR Motor/CR Scale/Hopper C H E C K P O IN T Move the CR Unit to the left side of the printer.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C C A U T IO N When laying the Main Frame Assy, make sure to put it as shown in the figure below. Do not lay it with the rollers of the Upper Paper Guide facing downward, or the rollers or the nozzle surface may get damaged. When installing the Main Frame Assy, pay attention to the following instructions. 1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Tighten the screws in the order given in Figure 4-73. Follow the steps below to install the Extension Spring 10.99 to the Upper Paper Guide. 1. Attach the one end of the Extension Spring 10.99 to the hook of the Upper Paper Guide. 2. Attach the other end of the Extension Spring 10.99 to the hook of the Main Frame with longnose pliers. Extension Spring 10.99 Hook 4.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Put the part of the Timing Belt toothed on its both sides into the groove of the CR Unit. CR Unit Groove Timing Belt Figure 4-77. Removing the CR Unit (2) The Ink Position Label is not included in the ASP unit of the CR Unit.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.15 Upper Paper Guide 4.5.16 ASF Unit Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame/CR Motor/CR Scale/Hopper/Main Frame Assy Parts/Components need to be removed in advance Removal procedure 1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 2. Remove the screws (x2) that secure the ASF Unit. When installing the ASF Unit, be sure to align the guide pins (x2) of the Base Frame with the positioning holes (x2) of the ASF Unit as shown in Figure 4-85. Tighten the screws in the order given in Figure 4-84. When routing the PE Sensor cable, pay attention to the following instructions.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.17 Ink System Unit 1. Parts/Components need to be removed in advance 2. Document Cover/ASF Cover/Scanner Unit/Panel Unit/Upper Housing/Card Slot Cover/Lower Housing/Main Board Unit/Left Frame/Front Frame/Right Frame/CR Motor/CR Scale/Hopper/Main Frame Assy/ASF Unit Detach the Waste Ink Tube together with the Tube Stopper from the Waste Ink Cover.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C If the Carriage lock lever comes off, reassemble it following the steps below. 1. Attach the one end of the Extension Spring 0.8 to the hook of the Carriage Lock Lever. 2. Attach the other end of the Extension Spring 0.8 to the Ink System Unit. 3. Insert the dowel (x1) of the Carriage Lock Lever into the hole (x1) of the Ink System Unit.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Route the Waste Ink Tube through the groove of the Base Frame so that the red line of the Waste Ink Tube faces to the Ink System Unit side. Waste Ink Tube Groove Figure 4-93. Routing the Waste Ink Tube Attach the Tube Stopper to the Waste Ink Tube as shown in the figure below, and insert them into the Waste Ink Cover.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.18 Front Paper Guide 2. Parts/Components need to be removed in advance Release the hook (x1) of the Front Paper Guide, and remove the Front Paper Guide.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.19 PF Roller 2. Parts/Components need to be removed in advance Release the PF Roller from the cutout of the Base Frame (Step 2-1), and remove the PF Roller (Step 2-2).
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.5.20 Waste Ink Pads When installing the Diffusion Sheet, Waste Ink Cover, and the Waste Ink Pads (x2) on section B, attach them in the order given in the figure below.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.6 Disassembling the Scanner Unit 1. 4.6.1 Upper/Front Scanner Housing Remove the screws (x6) that secure the Upper Scanner Housing, and release the two hooks inside the Lower Scanner Housing, then remove the Upper Scanner Housing by lifting the front of it.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Front Scanner Housing 4.6.2 Scanner Carriage Unit 1. 2. Remove the Upper Scanner Housing toward you. (p134) Release the hooks at the bottom of the Upper Scanner Housing, and remove the Front Scanner Housing.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C C A U T IO N Take extra care not to contaminate the Scanner Timing Belt with grease on the rail of the Lower Scanner Housing. 4. Release the tabs (x2) from the hooks (x2) on the Scanner CR Holder and remove the CIS Unit. CIS Unit 2. Release the Pulley from the Lower Scanner Housing, and release the Scanner Timing Belt from the Combination Gear 22.8, 7.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6. Remove the Scanner Timing Belt together with the Torsion Spring from the Scanner CR Holder. Scanner Timing Belt Scanner CR Holder Torsion Spring Figure 4-113. Removing the Scanner Timing Belt and Torsion Spring When installing the Scanner Timing Belt, attach the Torsion Spring as shown in Figure 4-113.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.6.3 Scanner Motor Unit Scanner Motor cable Scanner Motor Unit Parts/Components need to be removed in advance Document Cover/ASF Cover/Scanner Unit/Upper Scanner Housing Removal procedure 1. 2. 3. 4. Move the Scanner Carriage Unit to the center. (Refer to 4.6.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 4.7 Differences in Disassembling/Reassembling Stylus CX7300/TX200 series C H E C K P O IN T Be sure to disconnect the Panel FFC from the connector on the Panel Board. This section explains the differences in disassembling/reassembling CX7300/TX200 series. 4.7.1 Panel Unit (CX7300/TX200 series) 4.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6. While avoiding the rib of the Panel Housing, remove the Panel Board. Panel Board Rib Positioning Hole and Pin Figure 4-119. Removing the Panel Board 7. When installing the Panel Board, match the positioning holes (x2) of the Panel Board with their positioning pins (x2) of the Panel Housing as shown in Figure 4-119.
CHAPTER 5 ADJUSTMENT Confidential
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.1 Adjustment Items and Overview This chapter describes adjustments required after the disassembly/reassembly of the printer. C H E C K P O IN T For information on how to carry out the adjustments and media required for the adjustments, see the instructions displayed by the Adjustment Program. 5.1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 5-1. Adjustment Items Adjustment Item Purpose PF motor heat protection control PF adjustment PF band adjustment Bottom margin adjustment Method Outline Tool This must be carried out for efficient heat control of the PF motor. Electrical variation of the motor and the power supply board are measured to acquire correction values for them.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.1.2 Required Adjustments The table below lists the required adjustments depending upon the parts being repaired or replaced. Find the part(s) you removed or replaced, and check which adjustment(s) must be carried out. Table 5-4.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Table 5-4.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.2 Using the Adjustment Program 5.2.2 First Dot Position Adjustment This section describes how to judge the adjustment patterns printed by the Adjustment Program. For information on how to operate the Adjustment Program, see the instructions displayed by the Adjustment Program. The following pattern is printed. 5.2.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.2.3 Head Angular Adjustment Microweave Pattern Two patterns are printed as shown below. Band pattern The following pattern is printed. The lines below “1 to 80” are printed while the carriage moves from the home to the other side, and lines below “80 to 1” are printed while the carriage returns to the home. NG +2 +1 0 -1 -2 NG Figure 5-4.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.2.4 Bi-D Adjustment 5.2.5 PF Adjustment The following pattern is printed for each of the five print mode (five dot size modes). PF- for standard print area The following pattern is printed. Top 10 9 11 13 12 14 15 Bottom Figure 5-5. Bi-D Adjustment Printout Pattern 1 2 3 4 Figure 5-6.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 3. Input the selected value for each of the top and bottom in the program, and print a PF adjustment check pattern. PF- for bottom margin area The following pattern is printed. Upper pattern 2 3 4 5 6 7 8 Lower pattern Figure 5-9.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 5.2.6 PF Band Adjustment 5.2.7 Bottom Margin Adjustment The following pattern is printed. The following pattern is printed. 1 1 2 2 -3 -2 -1 0 1 2 3 5mm Figure 5-11. Bottom Margin Adjustment Printout Pattern 3 3 How to Judge Measure the length from the bottom edge of the paper to the printed line.
CHAPTER 6 MAINTENANCE Confidential
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6.1 Overview 6.1.2 Service Maintenance If any abnormal print (dot missing, white line, etc.) has occurred or the printer indicates the “Maintenance request error” (This error is displayed as “Service Required” in the STM3), take the following actions to clear the error. This section provides information to maintain the printer in its optimum condition. 6.1.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 6.1.3 Lubrication Refer to the following figures for the lubrication points. The type and amount of the grease used to lubricate the printer parts are determined based on the results of the internal evaluations. Therefore, be sure to apply the specified type and amount of the grease to the specified part of the printer mechanism on the following occasion.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Contact points (x 31) with the EJ Roller. Front Paper Guide G-74 0.04g/point Use a brush to apply G-74. Lubrication Points Figure 6-2. Lubrication on Front Paper Guide (1) Contact areas (x 2) with the PF Roller.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C PF Roller Grounding Spring Contact area with the PF Roller. Cam A and Cam B of the LD Roller shaft G-71 G-71 φ 1 mm x 4 mm φ 1 mm x around each cam Cam A Use an injector to apply G-71.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C Main Frame Along the contact areas between the front of the Main Frame and the CR Unit. (x 4: Point A - Point D) Along the contact area between the back of the Main Frame and the CR Unit.
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C On the surface of the Guide Rail of the Lower Scanner Housing. G-45 Guide Rail of Lower Scanner Housing Sufficient quantity 1 2 CIS Assy Use a brush to apply G-45. Follow the procedures below. 1. Move the CIS Assy to the right and apply grease on the rail. 2.
CHAPTER 7 APPENDIX Confidential
EPSON Stylus CX7300/CX7400/DX7400/NX200/TX200 series/SX200 series/Stylus CX8300/CX8400/DX8400/NX400/TX400 series/SX400 series Revision C 7.1 Exploded Diagram / Parts List This manual does not provide exploded diagrams or parts list. For the information, see SPI (Service Parts Information).