Manual
10
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ProperinspectionofaCADWELD
®
connection
reliesonthejudgmentoftheeldpersonnel.Look
closelyatthesize,color,surfacenish,andporosity
of the connection.
Following the guidelines below will assist in
makingmeaningfulinspections.Photographsof
good, acceptable, and reject connections appear
on pages 14 – 17.
Size
1. Noportionoftheconductorwithintheconnes
of the weld should be exposed.
2. Maximum depression under the riser on
horizontal connections (after the slag has been
removed) should be no lower than the top of
the conductor.
Alowllindicates:
(a) Not enough welding material was used.
(b) Excessive leakage of molten metal.
(c) Improper positioning of the conductor
inside the mold.
(d) Movement of conductor.
3.Excessivelyhighll(tallriser)indicates:
(a) Too large welding material size was used
(connection is still acceptable).
(b) Apparent volume increase due to
contaminants in conductor or mold
(see“Porosity”onpage12).
Unacceptable
Inspection of
CADWELD
®
Connections
General Indicators
Strands showing
(below weld level)