US Caddy ® Arc 151i, Arc 201i Instruction manual 0460 446 187 US 110413 Valid for serial no.
1 2 3 4 1 2 3 USER RESPONSIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY PRECAUTIONS - English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PRECAUCION DE SEGURIDAD - Spanish . . . . . . . . . . . . . . . . . . . . . . . . . . . . MESURES DE SECURITE - French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
US Be sure this information reaches the operator. You can get extra copies through your supplier. These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding equipment, we urge you to read our booklet, “Precations and Safe Practices for Arc, Cutting and Gouging, “Form 52-529. Do NOT permit untrained persons to install, operate, or maintain this equipment.
US 4. Hot sparks or metal can lodge in rolled up sleeves, trouser cuffs, or pockets. Sleeves and collars should be kept buttoned and open pockets eliminated from the front of clothing. 5. Protect other personnel from arc rays and hot sparks with a suitable nonflammable partition or curtains. 6. Use goggles over safety glasses when chipping slag or grinding. Chipped slag may be hot and can fly far. Bystanders should also wear goggles over safety glasses.
US ELECTRIC AND MAGNETIC FIELDS May be dangerous. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding and cutting current creates EMF around welding cables and welding machines. Therefore: 1. Welders having pacemakers should consult their physician before welding. EMF may interfere with some pacemakers. 2. Exposure to EMF may have other health effects which are unknown. 3. Welders should use the following procedures to minimize exposure to EMF: a.
US EQUIPMENT MAINTENANCE Faulty or improperly maintained equipment can cause injury or death. Therefore: 1. Always have qualified personnel perform the installaion, troubleshooting and maintenance work. Do not perform any electrical work unless you are qualified to perform such work. 2. Before performing any maintenance work inside a power source, disconnect the power source from the incoming electrical power. 3.
US 3 PRECAUCION DE SEGURIDAD - Spanish ADVERTENCIA: Estas Precauciones de Seguridad son para su protección. Ellas hacen resumen de información proveniente de las referencias listadas en la sección ”Información Adicional Sobre La Seguridad”. Antes de hacer cualquier instalación o procedimiento de operación, asegúrese de leer y seguir las precauciones de seguridad listadas a continuación así como también todo manual, hoja de datos de seguridad del material, calcomanias, etc.
US 7. Para información adicional , haga referencia a la publicación NFPA Standard 51B, “Fire Prevention in Use of Cutting and Welding Processes”, available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. CHOQUE ELECTRICO El contacto con las partes eléctricas energizadas y tierra puede causar daño severo o muerte. NO use soldadura de corriente alterna (AC) en áreas húmedas, de movimiento confinado en lugares estrechos o si hay posibilidad de caer al suelo.
US HUMO Y GASES El humo y los gases, pueden causar malestar o daño, particularmente en espacios sin ventilación. No inhale el humo o gases. El gas de protección puede causar falta de oxígeno. Por lo tanto: 1. Siempre provea ventilación adecuada en el área de trabajo por medio natural o mecánico. No solde, corte, o trabajo por medio natural o mecánico.
US 6. Use el equipo sólo para el propósito que fue diseñado. No modifique el equipo en ninguna manera. INFORMACION ADICIONAL DE SEGURIDAD Para más información sobre las prácticas de seguridad de los equipos de arco eléctrico para soldar y cortar, pregunte a su suplidor por una copia de “Precautions and Safe Practices for Arc Welding, Cutting and Gouging”, Form 52-529. Las siguientes publicaciones, disponibles através de la American Welding Society, 550 N.W.
US 4 MESURES DE SECURITE - French ATTENTION : ces règles de sécurité ont pour objet d'assurer votre protection. Elles constituent une synthèse des mesures de sécurité contenues dans les ouvrages de référence repris au chapitre Informations complémentaires relatives à la Sécurité. Avant toute installation ou utilisation du matériel, veillez à lire et à respecter les règles de sécurité énoncées ci-dessous ainsi que dans les divers manuels, fiches de sécurité du matériel, étiquettes, etc.
US 6. Une fois le travail terminé, inspecter la zone de travail pour s'assurer qu'aucune étincelle ou projection de métal ne risque de déclencher un incendie. Le cas échéant, utiliser des systèmes de détection d'incendie. 7. Pour toute information supplémentaire, voir la norme NFPA 51B relative à la prévention des incendies lors de travaux de découpage et de soudage, disponible auprès de la National Fire Protection Association, Batterymarch Park, Quincy, MA 02269 – USA.
US 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. 6. FUMEES ET GAZ L'inhalation des fumées et gaz peut provoquer des malaises et des dommages corporels, surtout lors de travaux dans les espaces confinés. Ne pas les respirer. Les gaz inertes peuvent causer l'asphyxie. En conséquence : Assurer une aération adéquate de la zone de travail par une ventilation naturelle ou mécanique.
US INFORMATIONS COMPLEMENTAIRES RELATIVES A LA SECURITE Pour plus d'informations relatives aux règles de sécurité pour les travaux de gougeage, de découpage et de soudage à l'arc électrique, demander au fournisseur une copie du formulaire 52/529. L'American Welding Society, 550 N.W. LeJuene Road, Miami, FL 33126 – USA, publie les documents suivants dont la lecture est également recommandée : 1. 2. 3. 4. 5. 6. 7. 8. ANSI/ASC Z49.1 - ”Safety in Welding and Cutting” AWS C5.1 .
US 1 DIRECTIVE DECLARATION OF CONFORMITY ESAB AB, Welding Equipment, SE-695 81 Laxå, Sweden, gives its unreserved guarantee that weld ing power source Arc 151i, Arc 201i from serial number 803 are constructed and tested in compliance with the standard EN 60974-1 and EN 60974-10 (Class A) in accordance with the requirements of directive (2006/95/EC) and (2004/108/EEC).
US ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUSIONS WHEN WELDING. ASK FOR YOUR EMPLOYER'S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS' HAZARD DATA. ELECTRIC SHOCK - CAN KILL S INSTALL AND EARTH THE WELDING UNIT IN ACCORDANCE WITH APPLICABLE STANDARDS. S DO NOT TOUCH LIVE ELECTRICAL PARTS OR ELECTRODES WITH BARE SKIN, WET GLOVES OR WET CLOTHING. S INSULATE YOURSELF FROM EARTH AND THE WORKPIECE. S ENSURE YOUR WORKING STANCE IS SAFE.
US Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system. There may be potential difficulties in ensuring electromagnic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. 3 INTRODUCTION Arc 151i, Arc 201iis a welding current power source intended for use with coated electrodes (MMA welding) and TIG welding.
US 4 TECHNICAL DATA Mains voltage Primary current Imax GTAW Imax SMAW Mains supply No-load power Voltage/current range, SMAW A31 A33 Voltage/current range GTAW Permissible load at SMAW 25% duty cycle 60% duty cycle 100% duty cycle Permissible load at GTAW 20% duty cycle 25% duty cycle 60% duty cycle 100% duty cycle Power factor at maximum current Efficiency at maximum current Open-circuit voltage A31 without VRD function 1) A33 VRD function deactivated 2) VRD function activated 2) Operating temperature Tr
US 5 INSTALLATION The installation must be done by a professional. THE CHASSIS MUST BE CONNECTED TO AN APPROVED ELECTRICAL GROUND. FAILURE TO DO SO MAY RESULT IN ELECTRICAL SHOCK, SEVERE BURNS OR DEATH. Mains supply requirements High power equipment may, due to the primary current drawn from the mains supply, influence the power quality of the grid.
US 5.2.1 Recommended fuse sizes and minimum cable area Mains voltage Mains frequency Mains cable, area Phase current I1eff Welding cable, area Arc 151i Arc 201i 230 V 10 %, 1-phase 230 V 10 %, 1-phase 50-60 Hz 50-60 Hz 3G2.5 mm2 11.5 A 16 mm2 3G2.5 mm2 13.4 A 16 mm2 Fuse anti-surge 16 A 16 A type C MCB 13 A 16 A NOTE! The cable area and fuse rating above comply with Swedish regulations. Use the welding power source in accordance with the relevant national regulations.
US 6.1 PFC - Power factor correction The Caddy Arc 151i/201i are 230 V single-phase power sources equipped with a PFC circuit making it possible to use the full range of the machine on a 16 A fuse. The PFC also protects the machines against fluctuating mains voltage and makes it safer to use with a generator. Caddy Arc 151i/201i can operate with extra long mains cables, over 100 m, giving you a very larger working radius. 6.
US 6.4 Overheating protection The welding power source has a thermal overload trip which operates if the temperature becomes too high, interrupting the welding current and lighting a yellow indicating lamp on the front of the power source. The thermal overload trip resets automatically when the temperature has fallen. 6.5 SMAW welding Arc 151i / 201i gives direct current, and you can weld most metals to alloy and non-al loy steel, stainless steel and cast iron.
US TIG scrape start (only A31) To scrape start lightly scrape the tungsten electrode against the workpiece to create an arc. ”Live TIG-start” (only A33) With “Live TIG start” the arc strikes when the tungsten electrode is brought into contact with the workpiece and then lifted away from it. 6.7 Remote control unit The remote control unit is connected to the remote control socket on the power source. 7 MAINTENANCE Regular maintenance is important for safe, reliable operation.
US Supplier warranty is void if customer attempts any work on product during the warranty period. Do not use filters on this unit as they would restrict the volume of intake air required for proper cooling. Output ratings on this unit are based on an unobstructed supply of cooling air drawn over its internal components. Warranty is void if any type of filtering device is used. If this power source does not operate properly, stop work immediately and investigate the cause of the malfunction.
US 8 FAULT-TRACING ELECTRICAL SERVICE AND REPAIR SHOULD BE ATTEMPTED ONLY BY A TRAINED ELECTRICIAN. Try these recommended checks and inspections before sending for an authorized service technician. Type of fault Corrective action No arc. Check that the mains power supply switch is turned on. Check that the welding current supply and return cables are correctly connected. Check that the correct current value is set. Check to see whether the MCB has tripped.
US 9 ORDERING SPARE PARTS Do not make any repairs to equipment unless you are fully qualified, as described in the maintenance section. Repair and electrical work should be performed by an authorized ESAB service personnel. Use only ESAB original replacement and wear parts. To ensure proper operation, it is recommended that only genuine ESAB parts and products be used with this equipment. The use of no-ESAB parts may void your warranty.
- 27 p
Schematic diagram Arc 151i - 28 bh32ea
- 29 bh32ea
Arc 201i - 30 bh32ea
- 31 bh32ea
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Arc 151i/Arc 201i Ordering number Ordering no.
Arc 151i/Arc 201i Accessories Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 265 001 Cable holder 2 pcs . . . . . . . . . . . . . . . . . . . . . . 0460 265 002 Shoulder strap . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 265 003 Trolley for gasbottle 1.32-2.64 Gallon . . . . . . . . . . . . . . 0459 366 885 Welding cable kit, Arc 151i . . . . . . . . . . . . . . Return cable kit, Arc 151i . . . . . . . . . . . . . . . . Welding cable kit, Arc 201i . . . . .
Arc 151i/Arc 201i Only for A33 control panel Remote control MMA 1 (32.8 ft cable) . . . . . . 0349 501 024 MMA and TIG: current Foot control FS002 . . . . . . . . . . . . . . . . . . . . . . 0349 090 886 MMA and TIG current Remote control unit AT1 . . . . . . . . . . . . . . . . . 0459 491 896 MMA and TIG: current Remote control unit AT1 CF . . . . . . . . . . . . . 0459 491 897 MMA and TIG: rough and fine setting of current. Remote cable 12 pole - 8 pole 16,4 ft . . . . . . . . . . . . . . 32.8 ft . .
ESAB Welding & Cutting Products, Florence, SC Welding Equipment COMMUNICATION GUIDE - CUSTOMER SERVICES A B C CUSTOMER SERVICE QUESTIONS: Telephone: (800) 362-7080 / Fax: (800) 634-7548 Order Entry Product Availability Pricing Order Information ENGINEERING SERVICE: Telephone: (834) 664-4416 / Fax: (800) 446-5693 Warranty Returns Authorized Repair Stations Hours: 7.
