MEK 44C 104 Èíñòðóêöèÿ ïî ýêñïëóàòàöèè Instruction manual 0456 857 027 00.02.
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Rights reserved to alter specifications without notice. Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 2.1 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ýêñïëóàòàöèÿ . . . . . .
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ ! ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÌÎÃÓÒ ÏÐÈ×ÈÍÈÒÜ ÂÐÅÄ ÂÀÌ È ÎÊÐÓÆÀÞÙÈÌ. ÏÐÈÌÈÒÅ ÍÅÎÁÕÎÄÈÌÛÅ ÌÅÐÛ ÁÅÇÎÏÀÑÍÎÑÒÈ ÏÐÈ ÏÐÎÂÅÄÅÍÈÈ ÑÂÀÐÎ×ÍÛÕ ÐÀÁÎÒ. ÎÇÍÀÊÎÌÜÒÅÑÜ Ñ ÒÅÕÍÈÊÎÉ ÁÅÇÎÏÀÑÍÎÑÒÈ, ÐÀÇÐÀÁÎÒÀÍÍÎÉ ÍÀ ÂÀjÅÌ ÏÐÅÄÏÐÈßÒÈÈ. ÏÎÐÀÆÅÍÈÅ ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ ÎÏÀÑÍÎ ÄËß ÆÈÇÍÈ ! S Óñòàíîâèòå è çàçåìëèòå ñâàðî÷íûé àïïàðàò â ñîîòâåòñòâèè ñ ïðèìåíÿåìûìè ñòàíäàðòàìè. S Íå êàñàéòåñü îãîëåííûõ ýëåêòðè÷åñêèõ ÷àñòåé èëè ýëåêòðîäîâ ãîëûìè ðóêàìè, ìîêðûìè ïåð÷àòêàìè èëè ìîêðîé îäåæäîé.
3 ÓÑÒÀÍÎÂÊÀ ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ ! Ýòî îáîðóäîâàíèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè ïðèìåíåíèè â äîìàøíèõ óñëîâèÿõ îíî ìîæåò âûçâàòü ðàäèîïîìåõè. Îòâåòñòâåííîñòü íåñåò ïîëüçîâàòåëü îáîðóäîâàíèÿ. 4 Ýêñïëóàòàöèÿ 1. Ðàçúåì ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ è ïðîìåæóòî÷íîãî ïîäàþùåãî ìåõàíèçìà (23 ïðîâîäà). 2. Ðàçúåì áëîêà óïðàâëåíèÿ PUA -1. 3. Ðàçúåì ñâàðî÷íîé ãîðåëêè. 4. Ðàçúåì ñâàðî÷íîãî êàáåëÿ . 5. Ðàçúåì êàáåëÿ óïðàâëåíèÿ (12-è ïðîâîäíûé). 6. Ãàçîâûé øòóöåð äëÿ ïîäêëþ÷åíèÿ ê áàëëîíó. 7.
4.1 Ñîãëàñóþùåå ñîïðîòèâëåíèå Ñîãëàñóþùèå ñîïðîòèâëåíèÿ äîëæíû áûòü óñòàíîâëåíû ñ îáîèõ êîíöîâ êàáåëÿ óïðàâëåíèÿ ñèñòåìû «CAN-BUS» âî èçáåæàíèå ïðîáëåì ñ êîììóòàöèåé. Áëîê óïðàâëåíèÿ PUA-1 èìååò âñòðîåííîå ñîïðîòèâëåíèå. Íà ïîäàþùèé ìåõàíèçì è âûïðÿìèòåëü îíî óñòàíàâëèâàåòñÿ îòäåëüíî. Ñîãëàñóþùåå ñîïðîòèâëåíèå äîëæíî áûòü óñòàíîâëåíî òàê, êàê ýòî ïîêàçàíî íèæå â çàâèñèìîñòè îò òðåáóåìîé ñõåìû ïîäêëþ÷åíèÿ ñâàðî÷íîãî îáîðóäîâàíèÿ. 1. Áëîê óïðàâëåíèÿ PUA-1 ïîäêëþ÷åí ê ïîäàþùåìó ìåõàíèçìó.
6 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ Ïðè çàêàçå çàïàñíûõ ÷àñòåé ïîäàþùåãî ìåõàíèçìà, ïîæàëóéñòà, óêàæèòå ìîäåëü óñòàíîâêè, ñåðèéíûé íîìåð, à òàêæå íàçâàíèå è îáîçíà÷åíèå òðåáóåìûõ çàïàñíûõ ÷àñòåé ïî îáðàçöó ïðèâåäåííîãî äàëåå ïåðå÷íÿ. Ýòî óïðîñòèò îôîð-ìëåíèå çàêàçà è óñêîðèò îòãðóçêó. 7 ÏÐÈÍÀÄËÅÆÍÎÑÒÈ Ñì. Ñïèñîê çàïàñíûõ ÷àñòåé. Ïîâîðîòíàÿ ïëîùàäêà  îñíîâàíèè ïîâîðîòíîé ïëîùàäêè èìååòñÿ òðóáêà äëÿ ôèêñàöèè íà ñòåðæíå.
Áûñòðîèçíàøèâàþùèåñÿ ÷àñòè ¹ Êîë-âî 1 1 3 4 1 1 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 5 6 7 8 9 10 Çàêàçíîé ¹ 0366 942--886 0455 417 001 0333 163 009 0156 602 001*) 0156 602 002 0332 318 001 0332 318 002 02157 027 08 0156 603 001*) 0156 603 002 0332 322 001 0332 322 002 0366 961 001 0366 941 880*) 0366 902 880 0366 941 881 0366 902 881 0366 941 882 1 0366 902 882 1 0366 902 883 2 0366 966 880*) 0366 966 881 0366 966 882 0366 966 883 11 12 13 14 4 2 2 1 0156 707 001 0156 707--002 0366 944--001
1 14 7 8 4 3 4 6 9 10 13 11 12 8 ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ ! Âðàùàþùèåñÿ ÷àñòè ìîãóò ïðè÷èíèòü óâå÷üå, áóäüòå îñîáåííî îñòîðîæíû.
ENGLISH 1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 12 2.1 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 SAFETY WARNING ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA. ELECTRIC SHOCK -- Can kill S Install and earth the welding unit in accordance with applicable standards. S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing. S Insulate yourself from earth and the workpiece. S Ensure your working stance is safe.
2 INTRODUCTION A10--MEK 44C is a four--wheel drive wire feed unit with double motors intended for MIG/MAG welding where the wire is projected in accordance with Esab’s A10 system. The unit has space for a wire reel with a diameter of up to 440 mm. For a wire feed unit to be complete it must be equipped either with a turnable, counterbalance device or a carriage. A turnable or counterbalance device allow the wire feed unit to be mounted on a pivot on the power source.
3 INSTALLATION WARNING This product is intended for industrial use. In a domestic environment this product may cause radio interference. It is the user’s responsibility to take adequate precautions.
4.1 Termination resistance The termination resistance must be connected to the ends of the CAN bus to prevent communication problems. The controller has a built--in terminator, but the power source and wire feed unit do not. The terminator should be fitted as follows depending on how the units are connected: 1. Controller connected to wire feed unit. The termination resistance must be connected to the rear of the power source. (Already connected this way on delivery). 2.
6 ORDERING SPARE PARTS When ordering parts please state the machine model, serial number and name and spare part number as shown in the list of spare parts. This facilitates dispatch and ensures a correct delivery. 7 ACCESSOIRES See Spare part list. Turntable At the base of the turntable is a tube which can be fitted over a vertical pivot.
8 Fig 1 WEAR COMPONENTS Qty 1 Order no. Name Remarks 0366 942-- 886 Wire feed Compl.
1 14 7 8 4 3 4 6 9 10 13 11 12 8 WARNING! Rotating parts can cause injury, take great care.
Diagram Ñõåìà SPO1 GAS DETECT ION bm20e2a -- 18 -- QF01 MICRO SWITCH WIRE
Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé Edition 980610 Ordering No. Denomination 0456 800 880 0456 800 881 Notes MEK 44C MEK 44CW c= component designation in the circuit diagram Item Qty Ordering No. Denomination 1 2 3 4 5 6 7 8 9 10 1 1 1 1 1 1 1 1 1 1 0368 544 005 0368 543 003 0486 388 880 0333 041 001 0160 609 881 0367 149 001 0365 803 008 0365 803 009 0365 803 011 0365 803 012 Socket, Burndy Plug, Burndy Circuit board Adapter Welding current term.
c= component designation in the circuit diagram Item Qty. Ordering No.
bm20s2a -- 21 --
Item Qty. Ordering No.
bm20s2a -- 23 --
Item Qty. Ordering No.
Item 1 2 3 4 5 Qty. 1 1 1 1 Ordering No. 0156 681 883 0146 967 881 0156 657 881 0332 650 880 Denomination Turning piece Brake hub Washer Nut Rear plate Trolley Notes Compl. D30/17x3 M16 Compl.
Item 1 2 3 4 5 6 7 8 9 10 Qty. Ordering No. 1 1 2 1 1 1 1 1 1 1 0467 816 881 0156 678 001 0467 814 880 0467 873 006 0156 664 880 0156 654 880 0156 680 001 0192 866 002 0146 967 881 0156 668 880 0156 721 001 Denomination Counterbalance Shaft Backpanel Wire lock Arm Turning piece Carrier Bearing Brake hub Spring packet Hook for welding gun Notes Compl. Compl.
Item 1 2 3 4 5 6 7 8 9 10 11 Qty. Ordering No. 1 1 1 1 1 1 1 2 0156 746 880 0156 661 001 0156 660 001 0156 686 001 0156 686 002 0156 686 003 0156 686 004 0156 686 005 0192 847 003 1 4 0156 658 001 0192 855 001 Denomination Mast Mast Mast Spring Spring Spring Spring Spring Welding nut Screw Clip Strap Notes Compl.
Item 1 2 3 4 5 6 7 8 9 Qty. Ordering No. 1 1 1 1 1 1 1 1 0456 909 880 0457 191 001 02121 015 61 0190 735 318 0456 813 001 0162 414 002 02151 014 24 0163 139 001 0156 654 893 Denomination Notes Suspension device Lifting eye Screw Nut Attachment Insul tube Washer Bushing Pilot Compl.
ESAB subsidiaries and representative offices Europe AUSTRIA ESAB Ges.m.b.H Vienna--Liesing Tel: +43 1 888 25 11 Fax: +43 1 888 25 11 85 BELGIUM S.A. ESAB N.V. Brussels Tel: +32 2 745 11 00 Fax: +32 2 726 80 05 THE CZECH REPUBLIC ESAB VAMBERK s.r.o. Prague Tel: +420 2 819 40 885 Fax: +420 2 819 40 120 DENMARK Aktieselskabet ESAB Copenhagen--Valby Tel: +45 36 30 01 11 Fax: +45 36 30 40 03 FINLAND ESAB Oy Helsinki Tel: +358 9 547 761 Fax: +358 9 547 77 71 FRANCE ESAB France S.A.