MEK 44C 104 Instruction manual 0456 857 127 011127 Èíñòðóêöèÿ ïî ýêñïëóàòàöèè Valid for serial no.
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Rights reserved to alter specifications without notice. Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 1 2 3 4 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 5 5 4.1 Ñîãëàñóþùåå ñîïðîòèâëåíèå . . . . . .
RU 1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ ÎÑÒÎÐÎÆÍÎ! ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ, ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ, ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß. ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ. S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è ïðàâèëàìè.
RU 3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ Íàïðÿæåíèå ñåòè 42 V 50-60 Hz Ïîòðåáëÿåìàÿ ìîùíîñòü 430 ÂÀ Ñêîðîñòü ïîäà÷è ïðîâîëîêè 1,5-25 ì/ìèí. Òèï ðàçúåìà ê ñâàðî÷íîé ãîðåëêå EURO Âåñ 22 êã. Ãàáàðèòû 493õ336õ268 ìì 4 ÓÑÒÀÍÎÂÊÀ Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì ñïåöèàëèñòîì. ÂÍÈÌÀÍÈÅ! Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
RU 2. Áëîê óïðàâëåíèÿ PUA-1 ïîäêëþ÷åí ê âûïðÿìèòåëþ. Ñîãëàñóþùåå ñîïðîòèâëåíèå äîëæíî áûòü ïîäêëþ÷åíî ê ðàçúåìó íà ïåðåäíåé ïàíåëè ïîäàþùåãî ìåõàíèçìà. 5 Ýêñïëóàòàöèÿ Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì ïðèâîäÿòñÿ íà ñòð. 4.
RU Íàñòðîéêà óñèëèÿ ïîäà÷è ïðîâîëîêè Ïðåæäå âñåãî óáåäèòåñü â òîì, ÷òî ïðîâîëîêà áåñïðåïÿòñòâåííî äâèæåòñÿ ÷åðåç íàïðàâëÿþùèå. Ïîñëå ýòîãî óñòàíîâèòå óñèëèå, ñîçäàâàåìîå ðîëèêàìè ïîäà÷è ïðîâîëîêè. Ïîìíèòå, ÷òî ýòî óñèëèå íå äîëæíî áûòü ÷ðåçìåðíûì. Ðèñ. 1 Ðèñ. 2 Äëÿ ïðîâåðêè ïðàâèëüíîñòè óñòàíîâêè óñèëèÿ ïîäà÷è ïîìåñòèòå êàêîé-ëèáî òâåðäûé ïðåäìåò, íàïðèìåð, äåðåâÿííûé áðóñîê íà ïóòè ïîäà÷è ïðîâîëîêè. Ïðè ðàññòîÿíèè ïðèìåðíî 5 ìì îò ïèñòîëåòà äëÿ ïîäà÷è ïðîâîëîêè äî äåðåâÿííîãî áðóñêà (ðèñ.
RU 6 ÎÁÑËÓÆÈÂÀÍÈÅ Ïðèìå÷àíèå: Âñå ãàðàíòèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó â ñëó÷àå ïîïûòêè ïîêóïàòåëÿ ñàìîñòîÿòåëüíî óñòðàíèòü êàêóþ-ëèáî íåèñïðàâíîñòü ìàøèíû â òå÷åíèå ãàðàíòèéíîãî ïåðèîäà. S ×èñòêà è çàìåíà èçíàøèâàþùèõñÿ äåòàëåé ìåõàíèçìà äîëæíà ïðîèçâîäèòñÿ ñâîåâðåìåííî âî èçáåæàíèå ïðîáëåì ñ ïîäà÷åé ïðîâîëîêè. Îáðàòèòå âíèìàíèå, ÷òî óñòàíîâêà èçáûòî÷íîãî äàâëåíèÿ ïðèæèìà ðîëèêîâ ïðèâîäèò ê ïîâûøåííîìó èçíîñó ïðèæèìíîãî, ïîäàþùåãî ðîëèêîâ è íàïðàâëÿþùåãî êàíàëà ñâàðî÷íîé ãîðåëêè.
RU 8 ÏÐÈÍÀÄËÅÆÍÎÑÒÈ Ñì. Ñïèñîê çàïàñíûõ ÷àñòåé. Ïîâîðîòíàÿ ïëîùàäêà  îñíîâàíèè ïîâîðîòíîé ïëîùàäêè èìååòñÿ òðóáêà äëÿ ôèêñàöèè íà ñòåðæíå. Ïîâîðîòíàÿ ïëîùàäêà ïîñòàâëÿåòñÿ ñî ñòåðæíåì, êîòîðûé ñëåäóåò çàêðåïèòü ñâåðõó â îòâåðñòèè íà èñòî÷íèêå ïèòàíèÿ, ÷òî ïîçâîëÿåò ñâîáîäíî âðàùàòü ïîäàþùèé ìåõàíèçì. Ïîäâåñíîå óñòðîéñòâî. Ïîäâåñíîå óñòðîéñòâî ïîçâîëÿåò ïîäâåñèòü ïîäàþùèé ìåõàíèçì íàä ðàáî÷èì ìåñòîì. ÎÑÒÎÐÎÆÍÎ! Ïðè èñïîëüçîâàíèè àãðåãàòà ïîäà÷è ïðîâîëîêè ñ ïðîòèâîâåñîì âîçíèêàåò îïàñíîñòü îïðîêèäûâàíèÿ.
ENGLISH 1 2 3 4 5 DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSTALLATION . .
GB 1 DIRECTIVE DECLARATION OF CONFORMITY Esab Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that Wire feed unit MEK 44C from serial number 645 complies with standard EN 60974--1, in accordance with the requirements of directive 73/23/ EEA and addendum 93/68/ EEA and standard EN 50199 in accordance with the requirements of directive 89/336/ EEA and addendum 93/68/ EEA.
GB 3 INTRODUCTION A10--MEK 44C is a four--wheel drive wire feed unit with double motors intended for MIG/MAG welding where the wire is projected in accordance with Esab’s A10 system. The unit has space for a wire reel with a diameter of up to 440 mm. For a wire feed unit to be complete it must be equipped either with a turnable, counterbalance device or a carriage. A turnable or counterbalance device allow the wire feed unit to be mounted on a pivot on the power source.
GB 2. Controller connected to power source. The termination resistance must be connected to the front of the wire feed unit. 6 OPERATION General safety regulations for the handling of the equipment can be found on page 11. Read through before you start using the equipment! WARNING! Rotating parts can cause injury, take great care. WARNING! To prevent the reel sliding off the hub: Lock the reel in place by turning the red knob as shown on the warning label attached next to the hub.
GB 6.
GB The brake hub The hub is adjusted when delivered, if readjustment is required, follow the instructions below. Adjust the brake hub so that wire is slightly slack when wire feed stops. Adjusting the braking torque: S S Turn the red handle to the locked position. S Insert a screwdriver into the springs in the hub. Turn the springs clockwise to reduce the braking torque Turn the springs anticlockwise to increase the braking torque. NB: Turn both springs through the same amount.
Diagram Ñõåìà SPO 1 GAS DET ECTIO N bm20e12a -- 16 -- QF01 MICR O SWIT CH WIRE
MEK 44C Edition 011127 Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé Valid for serial no. 645--xxx--xxxx to serial no. 918--xxx--xxxx Ordering numbers for MEK 44C 0456 800 880 MEK 44C without water connection 0456 800 881 MEK 44C with water connection Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the cover. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list.
MEK 44C Edition 011127 Item no. Qty Ordering no. 101 1 0456 732 001 Spacer plate 102 1 0456 808 001 Case 103 1 0456 793 001 Sticker 104 1 0456 731 001 Front plate New design from machine number 827 842 0363 The water connections are moved to the left side Changed design from the first half year 1999. If item 221b is fitted to the machine it must be replaced by item 221a when the front plate is replaced.
MEK 44C Edition 011127 cmek3p41 cmek3se3 -- 19 --
MEK 44C Edition 011127 C = component designation in the circuit diagram Item Qty Ordering no. 201 --202 203 204 1 1 1 3 2 1 23 1 0349 501 001 0333 041 001 0333 041 002 0467 911 884 0366 285 001 0368 544 005 0323 945 003 0455 516 001 Euro adapter, female Central connection adapter Adapter hood, insulated Capacitor Protection cap Sleeve socket Sleeve Protection cap Complete, including adapter and hood Included in item 201 (made of brass) Included in item 201 0.
MEK 44C cmek3se3 Edition 011127 -- 21 --
MEK 44C Edition 011127 C = component designation in the circuit diagram Item no. Qty Ordering no.
MEK 44C Edition 011127 cmek3p43 cmek3se3 -- 23 --
MEK 44C Edition 011127 (W) = wear part (A) = accessory HD = heavy duty bogey with ball bearings Item no. Qty Ordering no. 1 0366 942 886 401a 1 1 1 0455 417 001 0333 163 009 401b 401c 1 1 0457 546 001 0156 703 001 403 1 404 1 1 1 1 405 Denomination Notes Support sleeve Locking wire Contains items 308--310, 312--313, 403--410, 412, 413, 421--425 and 428 Items marked with (A) are not included (W) ∅ 2 mm for 0.6--1.6 mm Fe, Ss, Al and cored wire (W) (A) ∅ 3.5 mm for 2--2.4 mm wire D=4.3/2.
MEK 44C cmek3se3 Edition 011127 -- 25 --
MEK 44C Item no. Qty A Edition 011127 Ordering no. Turning piece Accessory, complete (includes items 1--4) Brake hub Washer Nut Rear plate D 30/17x3 M16 1 1 1 1 0146 967 881 Item no. Qty Ordering no.
MEK 44C Item no. Qty Edition 011127 Ordering no.
MEK 44C Item no. Qty 1 2 3 4 5 6 7 8 9 10 11 cmek3se3 1 1 1 1 1 1 1 2 2 1 4 Edition 011127 Ordering no.
MEK 44C Itemn o. Qty Edition 011127 Ordering no. Denomination 0456 909 880 Lifting device 1 1 0456 813 001 Plate 2 1 0457 191 001 Lifting eye 3 1 4 1 5 1 0456 813 001 Attachment 6 1 0162 414 002 Insulating tube 7 1 8 1 0163 139 001 Itemn o. Qty Ordering no. 1 cmek3se3 Accessory, complete (includes items 1--8) Screw M6S/8x35 Nut M8x35 Washer 0156 654 893 Notes D20/8.
