GB Origo™ Tig 3000i AC/DC Instruction manual 0459 942 101 GB 20121105 Valid for serial no.
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1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 2.2 4 6 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GB 1 SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. All work must be carried out by trained personnel well-acquainted with the operation of the equipment.
GB WARNING Arc welding and cutting can be injurious to yourself and others. Take precautions when welding and cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard data. ELECTRIC SHOCK - Can kill Install and earth the unit in accordance with applicable standards. Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing. Insulate yourself from earth and the workpiece. Ensure your working stance is safe.
GB Dispose of electronic equipment at the recycling facility! In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its implementation in accordance with national law, electrical and/or electronic equipment that has reached the end of its life must be disposed of at a recycling facility. As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations.
GB Tig 3000i AC/DC Permissible load at MMA 30% duty cycle 60% duty cycle 100% duty cycle 300 A / 32 V 230 A / 29.2 V 190 A / 27.6 V Power factor at maximum current TIG MMA 0.90 0.89 Efficiency at maximum current TIG MMA 69% 76% Open-circuit voltage MMA 54-64 V Operating temperature -10 to +40° C Transportation temperature -20 to +55° C Constant A-weighted sound pressure < 70 dB Dimensions lxwxh 652 x 412 x 423 mm Weight 44.
GB 4.1 Lifting instruction 4.2 Location Position the welding power source such that its cooling air inlets and outlets are not obstructed. 4.3 Mains power supply Check that the welding power source is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made in accordance with regulations.
GB 5 OPERATION General safety regulations for handling the equipment can be found on page 4. Read through before you start using the equipment! 5.
GB 5.3 Fan control The power source has a time control that means that the fans continue to run for 6.5 minutes after welding has stopped, and the unit switches to energy-saving mode. The fans start again when welding restarts. The fans run at reduced speed for welding currents up to 110 A, and at full speed for higher currents. 5.4 Overheating protection The welding power source has overheating protection that operates if the temperature becomes too high.
GB 7 FAULT-TRACING Try these recommended checks and inspections before sending for an authorised service technician. Type of fault Corrective action No arc. The welding current is interrupted during welding. Check that the mains power supply switch is turned on. Check that the welding current supply and return cables are correctly connected. Check that the correct current value is set. Check whether the overheating protection has operated (fault code E6 is displayed on the control panel).
Diagram - 12 bt31e © ESAB AB 2006
- 13 bt31e © ESAB AB 2006
Tig 3000i AC/DC Order number Ordering no. Denomination Type 0459 735 880 Welding power source Origo 0459 839 006 Spare parts list Tig 3000i AC/DC 0459 839 003 Spare parts list Control panel Origo TA24 AC/DC Control panel Origo TA24 AC/DC 0459 944 Instruction manual Tig 3000i AC/DC, TA24 AC/DC Instruction manuals and the spare parts list are available on the Internet at www.esab.
Tig 3000i AC/DC Accessories Trolley 2 wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 366 890 Trolley 4 wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 060 880 Cooling unit CoolMidi 1800 . . . . Includes 5 m cable 0459 840 880 Coolant (Ready mixed) 50% water and 50% mono-ethylene glycol (10 l) . . . . . . . . . . . . . . . . 0007 810 012 Remote control adapter RA12 12 pole . . . . 0459 491 910 For analogue remote controls to CAN based equipment.
Tig 3000i AC/DC Remote control unit AT1 CAN . . MMA and TIG: current 0459 491 883 Remote control unit AT1 CF CAN . . . . . . . . . 0459 491 884 MMA and TIG: rough and fine setting of current. Remote control unit RAT1 CAN For TIG-torch TXHr Including holder and 0.25 m cable 0459 491 912 Remote control unit T1 Foot CAN . . . . . . . . 0460 315 880 Including 5 m cable Remote cable CAN 4 pole - 12 pole 5m ............. 10 m . . . . . . . . . . . . . . . . . . . . . . . . . . 15 m . . . . . . . . . . . .
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ESAB subsidiaries and representative offices Europe AUSTRIA ESAB Ges.m.b.H Vienna-Liesing Tel: +43 1 888 25 11 Fax: +43 1 888 25 11 85 BELGIUM S.A. ESAB N.V. Brussels Tel: +32 2 745 11 00 Fax: +32 2 745 11 28 NORWAY AS ESAB Larvik Tel: +47 33 12 10 00 Fax: +47 33 11 52 03 POLAND ESAB Sp.zo.o.