Instruction Manual for the E-SC 1600 / E-SC 1602 Series Manufactured by
CE DECLARATION OF CONFORMITY OF MACHINES (Directive 89/392/EEC, Annex II, Part B) Manufacturer: FAAC S.p.A. Address: Via Benini, 1 – 40069 Zola Predosa Bologna – Italy Declares that: Eurotrigon 0224 - Trigon K 24 A.K.A. Estate Swing (USA) mod operator Is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive 89/392/EEC, and subsequent amendments 91/368/EEC, 93/44/EEC.
Estate Swing Summary of Functions The Estate Swing is only to be used for vehicular swing gates in a Class I setting. Class I: A vehicular gate opener (or system) intended for use in a home of one -to-four single family dwelling, or a garage or parking area associated therewith. The FAAC Estate Swing automated system was designed and built for controlling vehicle access. Do not use for any other purpose.
The table of contents are listed to assist you locating a desired section. We do however strongly suggest studying every page of the instruction manual before attempting installation. SECTION: Review of specifications, warnings, and tools Specifications Parts List Table of Contents System Tools Overview & Preliminary Checks Operation, Restoring Automation 1.4 2 2.1 Installation 3 Installation Determining Setback—Pull to Open of operator 3.1 3.2-.
The table of contents are listed to assist you locating a desired section. We do however strongly suggest studying every page of the instruction manual before attempting installation. SECTION: Diagnostics and Troubleshooting LED Lights and Operational Displays Table of Contents Troubleshooting 6 6.1 6.2-.4 Accessories Control Board Overview Photocell and Safety Device Guide Accessories 7 7.1-.2 7.3 7.4-.5 Marks pages with opener or usage warnings.
MODEL Power Supply Rated Absorbed Power (Amperage pull on a 120V AC outlet) Specifications Max Torque (Nm) Use frequency (cycles/hour) Operating ambient temperature Gearmotor weight (lbs) Protection class 1.1 115V AC/ 24V AC 3 Amp/single 5 Amp/dual 200 > 100 -4 to 131 Deg F 25 IP44 Gate leaf max length (ft.) Up to 16 Gate leaf max weight (lbs.) Up to 800 Operator overall dimensions LxHxD(in.
Estate Swing Parts List Master or Single Operator Slave Operator (If Applicable) 1. 2. 3. 4. 5. 6. 7. 8. 9. Housing Cover Column Mounting Plate Manual Release Key Manual Release 24VDC Motor Transmission Shaft Straight lever of articulating arm Curved lever of articulating arm Gate Mounting Bracket 1. Housing Cover 2. Column Mounting Plate 3. Manual Release Key 4. Manual Release 5. 24VDC Motor 6. Transmission Shaft 7. Straight lever of articulating arm 8. Curved lever of articulating arm 9.
Standard System Overview and Safety Zones The system display to the below is a recommended standard system. Other approved accessories can be installed. Photo sensors and a flashing light indicating gate movement is recommended for safety purposes.
Tools Needed Phillips Head Screwdriver Tape Measure Level Wire Strippers C-clamps Carpenters Clamps Power Drill and appropriately sized bits. Crescent Wrench Flat Head Screwdriver Nuts, Bolts, Anchors and Washers (see below) C-Ring Pliers Other items that may be needed prior to commencing installation. Start and stop post, bracket or door stop.
Manual Operation Mode Manual operation mode will be necessary to learn from installation and programming. It is also useful for emergency situations where as using the motor is not an option from operation the gate. Fit the supplied Allen wrench and turn it by approximately a half a turn until it stops. Turn it in the direction that is dictated below. For left-hand mounted operators: Turn counterclockwise to lock, clockwise to unlock.
IMPORTANT: Determining Correct Setback PULL TO OPEN - Standard operation. This means the gate operator is mounted on the inside of the property and pulls your gate in towards the property. *FOR 120 DEGREE OPENINGS: For 120 degr ee openings the cur ved section of the ar m must be mounted to the hole on the gate mounting bracket marked X on the diagram above A B C (MAX) a 2.33” to 4.33” 4.33” to 5.12” 28.74” 90o 4.33” to 6.3” 4.33” to 5.12” 28.35” 90o 6.3” to 8.27” 4.33” to 5.12” 27.
Installation of Operator The operator base plate and articulated arm are designed either for right-handed or left-handed installation. 1. Begin with your gear motor in the base plate. Hold the base and motor against the column and find the proper set back for your operator (from previous page). Mark the outline of the base plate with the operator in the correct setback position. Then remove the motor from the base plate. 2.
4. Assemble the articulated arm and front coupling as shown below. Left assembly connects the same way as the right only with the straight arm and gate bracket on opposite sides as in the smaller picture below. 5. Fit the straight lever of the articulated arm on the transmission shaft and tighten it using the supplied screw and washer. 6. Manually release the operator (From section 2) 7. Find securing point C from the mounting set back determined from the previous page.
Mounting the Control Board and Box Position your control box on the post of the gate or a nearby fence. (1) Remove the rubber covers on the back of the box to reveal the holes. Use these holes to mount the box, and then put the rubber covers over the screw heads to prevent water leakage. *For a dual operator set-up, the control box will be on the same side of the driveway as the master control arm. (2) Use the knockouts in the bottom of the box to run your wires into the control box.
Positioning Backup Batteries 1) Slide the two batteries below the control board mount. They do not require any additional bracing. Create holes on the side of the box large enough for your watertight connectors, and run your wires in from the side to make room for the batteries. 4.
For Your Convenience The white terminal strips on the control board are easily removed for wiring. Simply pull straight out on the terminal strip to remove it from the board. It will slide right off. Slide it back on when you are finished with your wiring connections. 4.
Installation of Limit Switches and Positive Stops Although the E-SC 1600 control board comes equipped with a cycle time learning function, physical stopping mechanisms must still be used. This can be done with limit switches (not included), positive stops (not included) or both. These must be installed before learning.
Example of how to tighten the limit ring. Wiring the Limit Switches On the limit switch: 1 is Common 2 is N/C Limit Connection 4 is not used Terminal Block CN3 4.
Temporary Safety Jumpers For the highest level of safety, the Estate Swing systems are set up with Normally Closed safety terminals. This means that in order for the gate opener to move these terminals must be closed either through a safety device (recommended) or with jumpers. Temporary safety jumpers are provided in the control box hardware bag for jumping these terminals to common (COM) during the set-up process. It is recommended not to use any accessories until setup and programming are complete.
Wiring The Operator Arm(s) RD RD BL BL RD: Red BL: Black For the Master Operator: In ter minal block CN2 inser t the Red wir e in APM1 and Black wire in CHM1. For the Slave Operator (if dual system): In terminal block CN2 insert the Red wire in APM2 and Black wire in CHM2. *During the learning process, if the gate begins to move in the wrong direction. Stop the gate operator by removing power or tripping RESET switch.
Power 1. The Estate Swing E-SC 1600 comes with 1) 24V transformer. The transformer supplied has 2 screw terminals to connect to. You may locate the transformer up to 144’ (single) or 72’ (dual) away from the control board using 2 conductor stranded direct burial wire as specified below.
Estate Swing 433 Plug-in Receiver 1. With the red plug already inside the control box, run the grey receiver wire out of the box through one of the water tight connections. 2. Find a location for the receiver box on the gate post or a fence post that is within the length of the receiver wire. 3. Using a #6 screw attached the top of the receiver to the post. If you are happy with this position use the small provided set screw in the bottom hole to secure the receiver in place. 4.
Estate Swing 433 Plug-in Receiver (cont.) 5. Plug the white clip inside the control box into the control board. The groove in the white clip should snap into the guide on the 5 prong connector. (Fig 1) 6. The red power light should come on the receiver. (Fig 2) Fig. 1 7. Program your remotes to the receiver: Fig. 2 A. Press and release the LEARN1 button at the top of the receiver board (ex 1). The learn LED will illuminate steady (ex 2). (Fig 3) B.
Setting Operating Parameters Complete this step prior to programming the gate run time. This will dictate how your gate will react during programming and normal operation. It is not necessary to reset these if power is removed or if reset is tripped, they will stay set. Important Dip Switch Setting Verify the 4 dipswitches to the left of the display LED are as follows: 1. 2. 3. 4. DOWN DOWN UP UP Entering programming mode 1.
Operating Parameters Chart Minimum Force Medium-low Force FORCE This parameter adjusts the sensitivity of the electronic clutch system. The electronic clutch system controls the anti-crushing auto-reverse feature when a gate in motion makes contact with an obstacle. DELAY This parameter is for Dual gate opener systems ONLY. This determines how long the second leaf will pause before moving to allow the first leaf to separate and avoid obstructing on the other leaf.
20% of total arch 10% of total arch Low High No Limit Switch SOFT START/ STOP This parameter determines when the gate will begin to slow down near the end of opening and closing cycle. SOFT SPEED This parameter determines how fast the gate will move during the soft start/stop. If using positive stops this parameter must be on 0. LIMIT SWITCH In this parameter you MUST specify whether you are using limit switches or not for proper function of your gate.
Programming Gate Run Times In this stage, your control board will memorize where your limits are (identified by limit switches, positive stops or both) in both opening and closing phases. Also if the auto-close feature is activated it will learn the user specified pause time. FOR SAFETY PURPOSES—your opener will not run until this step is completed 1) Release the operator gears using the manual release process. Once released, manually move the gate(s) half way between the open and close stop points.
5. When the closing stop point or limit switch is reached, the motor pauses for approximately 2 seconds, and then restarts with a total opening maneuver to the opening stop point or limit switch. 6. When the full open stop or limit switch is reached the gate(s) will stop. 7. Wait for the amount of time you would like your gate(s) to pause for during normal operation before automatically re-closing and then signal your opener using an OPEN A contact or transmitter signal to close the gate(s).
LED Lights & Operational Displays Control Board LED Lights - The control board LED lights are located above their respective terminals that they represent. (With exception of ALIM, power supply light, which is located below the power terminals in the upper left corner.) The LED lights are a quick way of verifying necessary connections are made. Below is a chart of their interpretations.
Troubleshooting If the gate opener will not move. Be sure you have gone through programming. Without programming no power is ever sent to the operator arms. Check wiring connections. Check to be sure jumpers are in place between STOP, FSW OP, FSW CL to COM on terminal block CN4. If not using limit switches, be sure jumpers are in place between FCC1, FCA1, FCC2, FCA2 to COMF on terminal block CN3. Be sure the arms are locked out of manual operation.
If fuse the F2 fuse blows or continues to blow. Check all wiring to both the backup batteries and to all accessories run off of the 24+,- terminals on terminal block CN1. Check for the following: · The batteries are run in series not parallel. If they are run in parallel the batteries will become overcharged and be destroyed, which will then create a short and continually blow the F2 fuse. · The accessories going into 24V+, - must have the correct polarity.
If you call in for technical support or warranty support: before any control board or motor will be permitted to be sent in for testing or warranty you will be required to e-mail digital photos to the technician. This is done in your best interest to save unnecessary shipping expenses and time lost. Many times we can come up with solutions to issues by seeing pictures that relay information that is impossible to relay through a phone conversation.
Control Board Overview Caution! Do not r un 110V AC power dir ect to the boar d. This will cause per manent damage to both boards and void your warrantee. Caution! CN1 - Upper left hand corner of board, used for power and back up power. VAC - terminals. The input ter minals for the supplied 24V tr ansfor mer . Polar ity is not an issue for this terminal. +BAT, -BAT - terminals. Input ter minals for the optional backup batter ies. The batter y power coming in must be 24V DC.
CN2 - Located on the lower left side of the board, these terminals are outputs for the operator arm(s), gate locks (optional), and lamps (optional). APM1, CHM1 - terminals. For dual oper ations these ter minals ar e for the ar m that must move first, for single operations these terminals are the output for controlling the operator arm. APM2, CHM2 - terminals. For dual oper ations ONLY. Connect the ar m that is to move second to these terminals.
Photocell & Safety Device Guide Before connecting the photocells (or other devices) we advise you to select the type of operation according to the movement zone to be protected. Opening Safety Devices: They operate only during the gate opening movement and, therefore, they are suitable for protecting the zone between the opening leaves and fixed obstacles (walls, etc.) against the risk of impact and crushing.
Accessories Wiring The manufacturer instructions that come with your accessory should have markings for wires or terminals to connect to the gate opener. Please look for terminals named below in the instructions for the accessory. Keypads, Receivers: Normally Open (NO) or Input (INP) or Relay of entry device = OPENA ter minal of CN4 block on gate opener control board. Common (COM) or Ground (GND) or Relay of entry device = COM ter minal of CN4 block on gate opener control board.
Accessories Wiring Photo Eye, Safety Edge, Safety Loop: Normally Closed (NC) of safety device = FSW CL ter minal of CN4 block on gate opener control board. Common (COM) or Ground (GND) of safety device = COM ter minal of CN4 block on gate opener control board. 24V Power positive (+) or (24V) or (PWR) of safety device = 24V+ ter minal of CN1 block on gate opener control board. 24V Power negative (-) or (GND) or (PWR) of safety device = 24V- terminal of CN1 block on gate opener control board.
