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PREFACE Thank you for purchasing products from EASTERN TOOLS & EQUIPMENT, INC. We appreciate your business. The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your generator. The equipment you have purchased is a complex piece of machinery. We recommend that that you consult with a dealer if you have doubts or concerns as to your experience or ability to properly maintain or repair your equipment.
CONTENTS TECHNICAL SPECIFICATIONS AND DATA EQUIPMENT DESCRIPTION & KNOWING YOUR GENERATOR SAFETY PRECAUTIONS Electric shock and short circuit Prevention from accidental burns Refueling precautions Engine safety precautions Generator safety PREPARATION BEFORE OPERATION Gasoline premix Air cleaner Handle Bar Installation GROUNDING THE GENERATOR OPERATING THE GENERATOR Starting the engine Connecting electrical loads and electrical capacity Stopping the engine RECEPTACLES MAINTENANCE Spark plug maintenance Spar
ETQ Eastern tools & equipment, inc. Tel: (888)908-6200 Web site: easterntools.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com EQUIPMENT DESCRIPTION & KNOWING YOUR GENERATOR Please read this manual and follow the procedures covered in this manual. Become familiar with the generators functions, applications, and limitations.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com ELECTRIC SHOCK AND SHORT CIRCUIT SAFETY PRECAUTIONS In order to ensure safety for the consumer, please carefully follow instructions on being careful with the generators. In highly conductive area such as metal decking or steel work, use a ground fault circuit interrupter (GFCI). Never touch the generator if the generator is wet. Also, never touch the generator if your hand is wet.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com REFUELING PRECAUTIONS GENERATOR SAFETY Gasoline and its vapors are extremely flammable. Do not smoke near gasoline and keep gasoline away from generator while the generator is running. When adding fuel, turn the generator off and let it cool at least 2 minutes before removing the gas cap. Loosen gas cap slowly to relieve the pressure in the tank.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 AIR CLEANER PREPARATION BEFORE OPERATION • Before starting the generator, verify the following conditions. • GASOLINE PREMIX • Web site: easterntools.com • Unscrew the air cleaner cover and remove the air cleaner cover. Check the air cleaner element to be sure they are clean and in good condition. If the air filter is dirty, remove and clean the element.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 HANDLE BAR INSTALLATION • Attain the screw driver and handle bar from the package. • Place the bolts in the handle bar. Make sure the gasket is properly mated between the fuel tank and handle bar. Put handle bar on top of the fuel tank with matching holes. • Firmly tighten the screws to the fuel tank securing the handle bar to the fuel tank. 9 Web site: easterntools.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 GROUNDING THE GENERATOR The National Electric Code requires that the frame of the generator and the external electrically conductive parts of the generator be connected to an approved earth ground. Local codes may differ and require other grounding specifications. For this purpose, please use a ground wire that attaches from the frame to the generator unit.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com CAUTION! NEVER start or stop the unit with electrical loads connected AND with the connected devices turned ON. OPERATING THE GENERATOR STARTING THE ENGINE Figure 4. Engine switch on position Before starting the engine, verify that the gasoline mix is full, and air filter is in place. Also, disconnect any load from the AC receptacle. • Turn the engine switch to the “ON” position (Figure 4).
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Example: CONNECTING ELECTRICAL LOADS AND ELECTRICAL CAPACITY Tool or Appliance After starting the generator, let the engine warm up after connecting electrical loads to it. Do not have any electrical loads connected before starting the generator. Television Light (75 Watt) Total Web site: easterntools.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 STOPPING THE ENGINE • Unplug all the electrical loads from the generator panel (Figure 2.). Figure 2. • Let the engine run at no-load for several minutes to stabilize the internal temperatures of engine and generator. Turn the engine switch to the “OFF” position (Figure 3.). Figure 3. • • Turn the fuel valve to the “OFF” position (Figure 4.). Figure 4. 13 Web site: easterntools.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 RECEPTACLES AC OUTPUT This generator is equipped with the following receptacles: 120 Volt AC, 15 Amp Receptacle Figure 5.1 120 Volt, 15 Amp Receptacle Note: Please be sure to use electrical cords that support the amount of wattage being used. The electrical cords should be able to handle 20 Amps of current at 125 Volts. DC OUTPUT Figure 5.2 VDC: 12V~17V, Amp: 0A~5A 14 Web site: easterntools.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 MAINTENANCE • Below is a maintenance schedule for the generator. • Web site: easterntools.com Check for discoloration. Standard is tan in color. Check spark plug gap Gap measurements .7~.8 mm (.028~.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 SPARK ARRESTER • Use a brush to remove carbon deposits from the spark arrester screen. • Inspect the screen for breaks or tears and replace it if necessary. Check the muffler gasket; replace it if damaged. Reinstall the muffler gasket, the spark arrester, the muffler and muffler protector in the reverse order of removal. If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com CLEANING THE GENERATOR STORAGE Generator maintenance consists of keeping the unit clean and dry. Be sure to store the unit in a clean and dry environment, where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling slots should always be clean and free from clogs. The generator should be started at least once every week.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com PARTS LISTINGS GENERATOR Figure 1.
ETQ Eastern tools & equipment, inc. Table 1. Please refer to figure 1. NUMBER DESCRIPTION 1 Fuel tank 2 Engine 3 Generator 4 Exhaust pipe 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Front panel Carburetor Starting cover assembly Fuel control valve Air filter Seal ring dia.190 Air filter cover Fixed plate Gasket Gasket Pilot adjusting rod Pilot adjusting spring Screw 6x85 Screw M6x14 Screw M6X14 Screw M6x14 Screw M6x20 Spring washer dia.6 Screw 6x65 Gasket dia.6 Spring washer dia.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com GENERATOR ENGINE Figure 2. Exploded view of generator engine.
ETQ Eastern tools & equipment, inc. TABLE 2.
ETQ Eastern tools & equipment, inc. 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Tel: (888) 696-2345 Nut M10 Nut M6 Screw M6x12 Spring washer dia. 6 Gasket dia. 6 Gasket dia. 3 Spring washer dia. 3 Screw M3 Screw M6x20 Spring washer dia. 6 Gasket dia. 6 Locating ring dia. 10 Locating sheet Screw M6x20 Web site: easterntools.com ETQ1200TG57 ETQ1200TG58 ETQ1200TG59 ETQ1200TG60 ETQ1200TG61 ETQ1200TG62 ETQ1200TG63 ETQ1200TG64 1 1 2 2 2 2 2 2 1 1 1 2 1 4 RECOIL STARTER ASSEMBLY FIGURE 3.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com ELECTRICAL PANEL FIGURE 4. Electrical panel assembly TABLE 4. Please refer to figure 4 for diagram.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com AIR INLET VALVE FIGURE 5. Air inlet valve TABLE 5. Please refer to figure 5 for diagram. NUMBER DESCRIPTION 1 Air inlet valve mount 2 Seal / Gasket 3 Valve leaf 4 Limiter 5 Washer 6 Spring washer 7 Screw M3x10 PART NUMBER ETQ1200TG81 ETQ1200TG82 ETQ1200TG83 ETQ1200TG84 24 QTY.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com GENERATOR HEAD FIGURE 6. Exploded view of generator head TABLE 6. NUMER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Please refer to figure 6 for diagram. DESCRIPTION Stator Rotor Rear cover Fan Bearing 203 dia.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 WIRING DIAGRAM 26 Web site: easterntools.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com TROUBLESHOOTING Problem Engine will not start or runs rough when started Cause 1. Engine switch set to “OFF”. 2. Fuel valve is in the “Off” position. 3. Dirty air cleaner. 4. Out of gasoline mix. 5. Bad gasoline mix. 6. 7. 8. Loose or disconnected spark plug wire. Bad spark plug. Water in gasoline. 9. Overchoking. 10. Low oil level. 11. Excessive rich fuel mixture. Engine running but no AC output. 12.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com LIMITED WARRANTY Eastern Tools & Equipment, Inc. will repair or replace, free of charge, any part or parts of the generator that are defective in material or workmanship or both. Transportation charges on parts submitted for repair or replacement under this Warranty must be borne by purchaser. This warranty is effective for the time period and subject to the conditions provided for in this policy.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com Improper maintenance: The life of an engine or your equipment depends upon the conditions under which it operates, and the care it receives. Some applications, such as tillers, pumps, and rotary movers, are very often used in dusty or dirty conditions, which can cause what appears to be premature, wear.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com IMPORTANT NOTE: This warranty statement explains your rights and obligations under Emission Control system Warranty (ECS Warranty), which is provided to our by Eastern Tools & Equipment, Inc. pursuant to California law, Eastern Tools & Equipment, Inc. also provides to original purchasers of new Eastern Tools & Equipment, Inc. engines. Eastern Tools & Equipment, Inc.
ETQ Eastern tools & equipment, inc. Tel: (888) 696-2345 Web site: easterntools.com PRODUCT REGISTRATION For more efficient customer service, please fill out the information below and mail to Eastern Tools & Equipment, Inc. Product Warranty and Registration Division. Model No.___________________ Engine Serial No.
