AS-Interface Safety at Work Quick Reference
Directory 1 EUCHNER Safety Parts ..................................................................................... 3 1.1 Parameters for all EUCHNER electromechanical safety switches, non-contact safety system and enabling switches ................................................................................. 3 1.2 Failure programming an AS-i address of EUCHNER safety switch.......................... 4 1.3 States of ASi safety parts .................................................................
1 EUCHNER Safety Parts 1.1 Parameters for all EUCHNER electromechanical safety switches, non-contact safety system and enabling switches Parameters for all electromechanical safety switches with and without locking and non-contact safety switches CESx1 (094230 + 096631) Safe slaves are built according to Specification 2.11 for standard slaves All parameters of safety switches are pre-programmed at delivery and can be read with a programming device.
1.2 Failure programming an AS-i address of EUCHNER safety switch With a Schneider AS-i address programming device type ASI TERV 2 or Siemens handheld device type 3RK1 904-2AB00 a failure can occur in programming an EUCHNER AS-i safety switch with M12 connector.
1.3 States of ASi safety parts LED State Description ASI green on Fault or State red off on on blinking * on No data transfer between master and slave. Reason: Slave-Address = 0 blinking or on blinking * Device failure in slave. Please contact EUCHNER. Normal operation AS-Interface power connected No data transfer between master and slave.
2 SFM Safety Monitor 2.1 Password forgotten or lost Read-out of the configuration from a monitor without password 1. Remove the AS-I cable from the monitor 2. Connect the ASiMon software PC to the monitor 3. In the ASi-Mon software under the menu item monitor >> Stop, click info the following window 4. Press OK without entering anything here. The monitor will stop without having the password 5.
2.2 Delete Safety Monitor A configured safety monitor can be deleted by the following method: 1. Stop safety monitor 2. Read configuration from safety monitor by menu MonitorMonitor -> PC… 3. Load this configuration by menu MonitorPC -> Monitor… 4. In the following picture click on no button 5. The safety monitor has a configuration, but is not verified and not learnt. He behaves like an empty safety monitor.
2.3 Replacing a defective Slave (without teach-in of actuator) All safety slaves without necessity for teach-in of an actuator can be replaced without using a PC with ASiMon according to this method. 1. Disconnect the defective slave from AS-Interface Bus 2. Press the service button on the monitor – The monitor stores which slave address is missing 3. Connect new slave with address 0 AND bring it into a safe state – The master addresses this slave automatically 4.
2.4 Replacing a defective Slave (with teach-in of actuator) All safety slaves with necessity for teach-in of an actuator like CES and CET can be replaced without using a PC with ASiMon according to this method. 1. Disconnect the defective slave from AS-Interface Bus 2. Connect new slave with address 0. Close locking if necessary. – The master addresses this slave automatically 3. Teach-in of actuator according to operation manual 4. Dissconnect new slave from AS-Interface Bus 5.
2.5 Replacing a defective Monitor 1. Separate the defective monitor completely 2. Connect new monitor but not power supply 3. Plug-in download cable to the new monitor 4. Connect the new monitor to power supply – The monitor receives the data from the old monitor – The yellow LED „Ready“ is permanently on during the data transmission – The green LED is additionally permanently on when the data transmission is completed 5. Disconnect the new monitor from power supply 6.
2.6 Cable pin configuration for safety monitor RJ45 Do not connect the other pins! Nur die angegebenen Pins belegen! 7 8 Max. 2.5 m 6 5 3 2 RJ45 RJ45 Do not connect the other pins! Nur die angegebenen Pins belegen! 4 32 1 4 321 Max. 0.
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LED diagnostics at SFM monitors According LED on According LED blinking LEDs Power LED off Don’t care Reason Monitor defective Action Replace monitor SFM LEDs Power Fault Fault Ready Ready ON ON OFF OFF Power SFM Failure on AS-i Monitor has no data transfer to master Check AS-i bus, setup of master Power Fault Fault Ready Ready ON ON OFF OFF Power SFM Monitor waits for new slave or is empty Push service button or load monitor new Power Fault Fault Ready Ready ON ON OFF
3 GMOX Safety Monitor 3.1 Password forgotten or lost If the password is lost for your configuration, proceed as follows: Alternative 1 Find the valid configuration protocol for the AS-i Safety Monitor whose password is missing (printout or file). In the configuration protocol in line 10 (Monitor Section, Validated) you will find a 4-digit code. Alternative 2 1. Connect the AS-i safety monitor whose password is missing to the PC and start the ASIMON software. 2.
Alternative 3 (it must be a memory card in the device) 1. Press OK-button 1 OFF 2 OFF 3 OFF 4 OFF 2. Select AS-I SAFETY and press OK-button PROFIBUS QUICK SETUP AS-I SAFETY DIAGNOSIS SLAVE ADR TOOL TEST SETUP DISP CONTRAST 3. Select SAFE CHIPCARD and press OK-button TEACH SAFETY SAFE OUTPUT CH SAFE COUPLING START / STOP CLEAR SAFE CFG PIN SAFE CHIPCARD PROTECT SAFE SUBST VAL 4. Select VIEW and press OK-button SAFE CHIPCARD ACTIVE: BANK A VIEW CARD -> MONOTOR … 5.
If you have the 4- digit code … 1. Contact technical support at EUCHNER and enter the 4-digit code. 2. From this code a master password can be generated which can be used to access the stored configuration. 3. Use this master password to stop the AS-i Safety Monitor and enter a new user password. Select in the ASIMON software the menu MonitorPassword changing...
3.2 Delete Safety Monitor 1. Press OK-button 1 OFF 2 OFF 3 OFF 4 OFF 2. Select AS-I SAFETY and press OK-button PROFIBUS QUICK SETUP AS-I SAFETY DIAGNOSIS SLAVE ADR TOOL TEST SETUP DISP CONTRAST 3. Select CLEAR SAFE CFG and press OK-button TEACH SAFETY SAFE OUTPUT CH SAFE COUPLING START / STOP CLEAR SAFE CFG PIN SAFE CHIPCARD PROTECT SAFE SUBST VAL 4. Select OK and press OK-button CLEAR SAFE CFG ENTER PIN 0000 OK 5.
3.3 Slave-Address-Tool in the Safety Monitor This function enables setting and changing the addresses of both new and already configured AS-i slaves. 1. Press OK-button 1 OFF 2 OFF 3 OFF 4 OFF 2. Select SLAVE ADR TOOL and press OK-button PROFIBUS QUICK SETUP AS-I SAFETY DIAGNOSIS SLAVE ADR TOOL TEST SETUP DISP CONTRAST 3. Select AS-I circuit in which is the Slave and press OK-button AS-I CIRCUIT AS-I CIRCUIT 1 2 4.
3.4 Replacing a defective slave (without teach-in of actuator) If an AS-i safety slave is defective, it can be replaced even without a PC or reconfiguration of the AS-i Safety Monitor by pressing the ESC/Service key on the AS-i Safety Monitor. All safety slaves without necessity for teach-in of an actuator can be replaced without using a PC with ASiMon according to this method. Proceed as follows: 1. Disconnect defective slave from AS-i bus. 2. Press the ESC/Service button on the AS-i Safety Monitor approx.
3.5 Replacing a defective slave (with teach-in of actuator) If an AS-i safety slave is defective, it can be replaced even without a PC or reconfiguration of the AS-i Safety Monitor by pressing the ESC/Service key on the AS-i Safety Monitor. All safety slaves with necessity for teach-in of an actuator like CES and CET can be replaced without using a PC with ASiMon according to this method. Proceed as follows: 1. Disconnect defective slave from AS-i bus. 2.
3.6 Reset Safety Error (caused by exchange of a safety slave) When exchanging safety slaves, especially within combined machines a safety error can occur, when the method according to 4.4 “Replacing a defective slave” was not used. When one GMOx did not learn the new safety code, this fault occurs. This device can learn the new code also without repeating the full procedure. 1. Press OK-button 1 OFF 2 OFF 3 OFF 4 OFF 2.
AS-I CIRCUIT AS-I CIRCUIT 1 2 ATTENTION: The monitor now switches all outputs off 7.
3.7 Replacing a defective AS-i Safety Monitor If an AS-i Safety Monitor is defective and needs to be replaced, the replacement unit does not necessarily have to be newly configured using the ASIMON software, and rather it is possible to copy the configuration of the defective device using a chip card. If the card and device are not empty at start and the data are not identical, an error message is displayed and the card is not synchronized with the device.
3. Select SLAVE ADR TOOL and press OK-button TEACH SAFETY SAFE OUTPUT CH SAFE COUPLING START / STOP CLEAR SAFE CFG PIN SAFE CHIPCARD PROTECT SAFE SUBST VAL 4. Select CARD -> MONITOR and press OK-button SAFE CHIPCARD ACTIVE: BANK A VIEW CARD -> MONITOR MONITOR -> CARD CLEAR CODES CLEAR SAFE CARD 5. Select OK and press OK-button CARD -> MONITOR ENTER PIN 0000 OK 6. Select A, B, C ,D and press OK-button SELECT BANK A OK 7.
3.8 Set outputs of the slaves With this function the outputs of the slaves can be tested. 1. Press OK-button 1 OFF 2 OFF 3 OFF 4 OFF 2. Select TEST and press OK-button PROFIBUS QUICK SETUP AS-I SAFETY DIAGNOSIS SLAVE ADR TOOL TEST SETUP DISP CONTRAST 3. Select AS-I circuit in which is the Slave and press OK-button AS-I CIRCUIT AS-I CIRCUIT 1 2 4. Press OK-button WARNIG: OUTPUTS MAY BE SET AND HOST MAY LOOSE CONTROL. 5.
3.9 Diagnostics of slaves in Safety Monitor 1. Press OK-button 1 OFF 2 OFF 3 OFF 4 OFF 2. Select DIAGNOSIS and press OK-button PROFIBUS QUICK SETUP AS-I SAFETY DIAGNOSIS SLAVE ADR TOOL TEST SETUP DISP CONTRAST 3. Select SAFETY SLAVES and press OK-button SAFETY SLAVES INT MONITOR EXT MONITOR FAULT DETECTOR … 4. Select AS-I circuit in which is the Slave and press OK-button AS-I CIRCUIT AS-I CIRCUIT 1 2 5.
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3.11 Fatal Errors List of „Fatal Errors“ in SMOx und GMOx devices Fatal Error Comment Help 154 159 007 002 Fault at semiconductor output 154 159 007 130 Fault at semiconductor output 154 159 015 002 Fault at semiconductor output 154 159 015 130 Fault at semiconductor output 154 159 025 001 Internal device fault Check the connections to the device. Check 24V, probably shortcut or overload at semiconductor at output 4. The maximum load for semiconductor outputs is 500mA.
Hint to „Fault at semiconductor output “ There are several possible reasons for getting this fault: When the output is having an internal overload. When the adjacent 24 V DC at pin “24 V” is missing and the output is switched ON Wiring fault at electronic output (e.g.: 0V off electronic outputs is missing at the monitor device). The failure is often laying in the external wiring Please check especially whether the 24 V DC are connected permanently (NOT switched) at pin “24 V”.
3. Select AS-I MASTER and press OK-button SAFETY SLAVE INT MONITOR EXT MONITOR FAULT DETECTOR DELTA LIST LCS ERROR COUNTERS LPF FLAGS ACTUAL CONFIG AS-I MASTER 4. Select AS-i CIRCUIT 1 and press OK-button AS-I CIRCUIT AS-I CIRCUIT 1 2 5. Read Software IDs For analysing the fault, please write down „SWID“, „Safe CPU-A“, „Safe CPU-B“, „UART 1“, „UART 2“. 3.
4 Software ASiMon 4.1 Diagnostics with Software ASiMon Display Colour green, continuous green, flashing yellow, continuous yellow, flashing red, continuous rot, flashing grey, off Meaning Device is in the ON state (switched on) Device is in the ON state (switched on), but already in the process of being switched to the OFF state, e.g. switch-off delay Device is ready, but still waiting for another condition, e.g.
4.2 State of AS-i Safety Switches GP, NZ, NX, SGP State Door closed Intermittent state at closing or opening of door: channel 1 (internally) open Intermittent state at closing or opening of door: channel 2 (internally) open Programming: dual channel dependent Monitor diagnostics green With local acknowledgment: yellow blinking at startup At opening: yellow blinking At closing: red After rundown of synchronization time: yellow blinking Door open red Address 0 or no communication grey TP..
CET, TP, STP, STA, TZ, BI, all AS1 State Door closed and locked Door closed and lock open Invalid state (Door open, Lock closed) Programming: dual channel conditionally dependent Monitor diagnostics green yellow blinking red blinking (monitoring of invalid state) Door open red Address 0 or no communication grey CET, TP, STP, STA, TZ, BI, alle AS1 State Door closed and locked Door closed and lock open Invalid state (Door open, Lock closed) Programming: dual channel independent Monitor diagnostics gree
CES State Door closed Door open, transponder half detected Door open Programming: dual channel dependent, Synchronization time 0,5s Monitor diagnostics green yellow blinking (Please refer to the operation manual for further help) red grey Address 0 or no communication Safety Monitors - AS-i Quick Reference - 08/2014 34
