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Table of Contents........................................................................2 Performance ...............................................................................2 Warranty .....................................................................................2 Safety Information......................................................................3 Pre-Installation ..........................................................................5 SKU HP XXXX XXX XXX Installation ............
：Risk of suction entrapment. Always turn off all power to the pool pump before installing the cover or working on any suction outlet. This pump produces high levels of suction and creates a strong vacuum at the main drain at the bottom of your pool or spa. This suction is so strong that it can trap adults or children under water if they come in close proximity to a pool or spa drain or a loose or broken drain cover or grate.
：All work must be performed by a qualified pool professional, and must conform to all national, state, and local codes. Follow all local electrical and safety codes, along with the National Electrical Code (NEC). In addition, all Occupational Safety and Health Administration (OSHA) guidelines must be followed. ：Risk of harm. Pumps improperly sized or installed or used in applications other than for which the pump was intended can result in severe personal injury or death.
APPLICATION This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity.
MATERIALS REQUIRED (NOT INCLUDED) SPECIFICATIONS Power supply 230V, 60 HZ., 15 Amp Circuit Liquid temp. range 32 to 100° F (0- 38° C) Discharge size 1-1/2 in. NPT : For quick disconnect pipe connections, use the 1-1/2 in. Slip Half Union Kit included with the pump. Only qualified, licensed personnel should install pump and wiring. Pump mount must: Be located away from corrosive or flammable liquids.
Thread sealant tape instructions: Use only new or clean PVC pipe fittings. Wrap male pipe threads with one to two layers of PTFE tape. Cover entire threaded portion of pipe. Do not over tighten or tighten past thread stop in pump port! If leaks occur, remove pipe, clean off old tape, rewrap with one to two additional layers of tape and remake the connection. : Support all piping connected to pump! Piping Use at least 1-1/2 in. (38 mm) pipe (use 2 in. (51 mm) pipe if possible).
Water Velocity The maximum water velocity through the suction fitting or cover for any suction outlet must be 1.5 ft. per second unless the outlet complies with the latest ASME/ANSI Specification for Suction Fittings For Use in Swimming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications. In any case, do not exceed the suction fitting’s maximum designed flow rate. If 100% of the pump’s flow comes from the main drain system, the maximum water velocity in the pump suction hydraulic system must be 6 ft.
Voltage Voltage at motor must be not more than 10% above or below motor name plate rated voltage or motor may overheat, causing over load tripping and reduced component life. If voltage is less than 90% or more than 10% of rated voltage when motor is running at full load, consult power-company. Grounding/Bonding Install, ground, bond and wire motor according to local or National Electrical Code requirements. Permanently ground motor.
Pump must be permanently connected to circuit. Table I gives correct wire and circuit breaker sizes for the pump alone. If other lights or appliances are also on the same circuit, be sure to add their amp loads to pump amp load before figuring wire and circuit breaker sizes. ( If unsure how to do this or if this is confusing, consult a licensed electrician.) Use the load circuit breaker as the master on-off switch.
: Risk of explosion. Before removing trap cover: : NEVER run pump dry. Running pump dry may damage seals, causing leakage and flooding. Fill pump with water before starting motor. 1. Stop pump before proceeding. 2. Close gate valves in suction and discharge pipes. 3. Release all pressure from pump and piping system. 4. If pump is being pressure tested, be sure pressure has been released before removing trap cover. : Risk of fire and burns. Motors run at high temperatures.
Draining Pump : Risk of electric shock. Can shock, burn or kill. Disconnect power before working on pump or motor. 1. Pump down water level below all inlets to the pool. : Risk of electric shock. Can shock, burn or kill. To avoid dangerous or fatal electrical shock hazard, turn OFF power to motor before draining pump. 2. Remove trap cover and use low pressure air to blow accumulated water from the piping system. Never use high pressure air to purge system. 3.
Pump Disassembly/Removing Old Seal Before disassembly, disconnect power to pump motor. Be sure gate valves on suction and return piping are closed. Release all pressure by opening all vents. 1. Drain pump by removing drain plugs on bottom of pump body and trap body. 2. Be sure there is no pressure in trap body; remove cover (unscrew by turning counterclockwise). 3. Remove eight bolts, lock washers and flat washers holding seal plate to pump body. Pull seal plate and motor away from pump body.
3. If seat still will not locate properly, place a cardboard washer over the polished face and use a piece of 3/4 in. (19 mm) standard pipe for pressing purposes. : Be sure not to scratch or mar polished surface or seal will leak. 4. Replace slinger on end of motor shaft so that impeller sleeve will push it into position. If slinger shows signs of wear or damage, replace it. 5. Remount seal plate on motor. Tighten bolts to 60-80 inch-lbs. (69-92 kg/cm) torque. 6.
Problem The pump may be running too slow. Possible Cause There is an error in the wiring or the voltage is not set correctly. There is a blown fuse or tripped breaker. The pump may be too hot. The pump suddenly stops working. The pipe assembly is incorrect. The pump is experiencing mechanical troubles and noise. The pump is not mounted correctly. 15 Corrective Action Check voltage at motor terminals and at meter while pump is running. If low, see wiring instructions or consult power company.
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