OWNER & INSTALLATION MANUAL Affinity 25G Cooktop R Evo Affinity 25G Residential Gas Cooktop For Outdoor Use Only Tested & Listed By Portland Oregon USA Certifications: ANSI Z21.58-2015/CSA 1.6-2015 - “Outdoor Cooking Gas Appliances”. CSA 2.17-2017 - “Gas-Fired Appliances For Use At High Altitudes”. OMNI Report # 0141GM007S Part #: Residential Models: 10-0095-NG, 10-0095-LP Doc: 1-1-2021 Copyright © 2021 Cleaning Instructions evoamerica.
INSTALLATION INSTRUCTIONS Affinity 25G THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND, AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL. DANGER POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH WARNING POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
INSTALLATION INSTRUCTIONS Affinity 25G Warnings FOR YOUR SAFETY FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance. If You Smell Gas: 1. Shut off gas to appliance. 2. Extinguish any open flame. 3. Remove grill cooking surface. 4. If odor continues, immediately call your gas supplier or your fire department. 5.
INSTALLATION INSTRUCTIONS Affinity 25G READ FIRST IMPORTANT PRODUCT AND SAFETY INFORMATION WARNING INSTALLATION OF THIS UNIT MUST BE DONE BY A QUALIFIED PLUMBER. INCORRECT INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/ OR DAMAGE TO EQUIPMENT. THIS UNIT MUST CONFORM WITH ALL LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL GAS CODE, ANSI Z223.1/NFPA 54, OR THE NATURAL GAS AND PROPANE INSTALLATION CODE, CSA B149.1, AS APPLICABLE INCLUDING: 1.
INSTALLATION INSTRUCTIONS Affinity 25G EVO RESIDENTIAL LIMITED WARRANTY TERMS Evo America, LLC warrants to the original residential consumer-purchaser that the Evo grill shall be free from rust-through on all metal surfaces and shall be free from defects in materials and workmanship under normal and reasonable use from the original date of purchase.
INSTALLATION INSTRUCTIONS Affinity 25G INSTALLATION AND USE CHECKLIST PAGE SAFETY WARNINGS 2-4 RESIDENTIAL WARRANTY 5 UNPACKING COOKTOP COMPONENTS 7 CLEARANCE TO COMBUSTIBLES DIMENSIONS 8 PREPARE COUNTERTOP FOR INSTALLATION 9 - 12 INSERT CHASSIS IN COUNTER TOP 13 INSTALL DRIP PAN AND DRIP PAN GASKET 14 - 15 ASSEMBLING COOK SURFACE RETAINING FASTENERS 16 INSTALL COOK SURFACE AND TIGHTEN FASTENERS 17 - 19 CONNECTING GAS & CHECKING FOR LEAKS 20 - 24 LOCATING THE GAS BURNER AND GAS ORIFICE J
INSTALLATION INSTRUCTIONS Affinity 25G UNPACKING COOKTOP COMPONENTS Cooking Surface: Lift and separate cooking surface from unit and place next to installation area. The cooking surface is heavy. Use caution when lifting. Drip Pan Gasket: Gasket is secured to top of drip tray. Remove gasket from drip tray and set aside for reinstallation. Drip Pan Unlatch pan from circular skirt, then carefully lift and separate drip pan from unit and place next to installation area.
INSTALLATION INSTRUCTIONS Affinity 25G CLEARANCE DIMENSIONS 36” CLEARANCE FROM COOKING SURFACE TO COMBUSTIBLE CEILING MATERIALS. 12” CLEARANCE FROM COOKING SURFACE TO COMBUSTIBLE BACK WALL MATERIALS. 12” CLEARANCE FROM COOKING SURFACE TO COMBUSTIBLE SIDEWALL MATERIALS. IF INSTALLING ALONGSIDE ANOTHER 25G UNIT, PROVIDE 2” MINIMUM CLEARANCE FROM EDGE OF DRIP PANS. Minimum 3” clearance required under unit venting to 22 sq/in of combustible air.
INSTALLATION INSTRUCTIONS Affinity 25G COUNTERTOP INSTALLATION (1 of 4) Countertop with substrate underlayment TOP VIEW PP P P Cabinetry Box: 1-1/2” below countertop surface PP COUNTERTOP OVERHANG TO CABINET FRONT PP PP NOTE: If the dimensions for the countertop overhang and countertop depth cutout are not followed, there will be a conflict with the door swing which may hinder access to the spil
INSTALLATION INSTRUCTIONS Affinity 25G COUNTERTOP INSTALLATION (2 of 4) Black o-ring under drip pan bead CORRECT ALIGNMENT OF DRIP PAN AND CHASSIS TO COUNTERTOP INCORRECT ALIGNMENT OF DRIP PAN AND CHASSIS TO COUNTERTOP Possible reasons for incorrect alignment: 1. Top of cabinetry box is less than 3 cm from countertop 2. Chassis mounting brackets are too high.
INSTALLATION INSTRUCTIONS Affinity 25G COUNTERTOP INSTALLATION (3 of 4) SIDE VIEW LQ LQ LQ LQ LQ LQ LQ Metal Right Angle Mounting Brackets (supplied) Finished cabinet face set back from finished countertop front edge LQ LQ LQ Shelving or drawers can be installed under Affinity 25G if desired.
INSTALLATION INSTRUCTIONS Affinity 25G COUNTERTOP INSTALLATION (4 of 4) Example: Tiled countertop with substrate. Finished countertop thickness should be 1-7/16” to 1-1/2”. FRONT VIEW PP PP PP Cabinet Framework PP Metal right angle mounting brackets supplied with unit are each 1/16” thick. Mount angle brackets as shown. Unit slides into framework and rests on top side of brackets. Brackets are slotted for fasteners at each four corners.
INSTALLATION INSTRUCTIONS Affinity 25G INSERT CHASSIS IN COUNTER TOP Use supplied 1/4” fasteners to bolt chassis to angle brackets. STEP 4: Slide the Affinity 25G chassis into the counter top so it rests on top of the installed brackets. Bolt unit to angle brackets using supplied 1/4” x 20 fasteners from underside. Gas Installation must be done by a licensed professional in accordance with local guidelines once unit has been completely installed. Refer to pages 20 25 for further instructions.
INSTALLATION INSTRUCTIONS Affinity 25G DRIP PAN INSTALLATION Drip Tray Catches GRILL FRONT STEP 5: Slide drip tray over chassis circular skirt positioning spillover slots to the corresponding slots of the top chassis deck. Notice the drip pan catches showing through the inside cutout locations of the circular chassis skirt. From the inside of the skirt, use each of the three latches to pull the drip pan down into the counter. Evo America, LLC 20360 SW Avery Ct., Tualatin, OR 97062 USA Phone 503.626.
INSTALLATION INSTRUCTIONS Affinity 25G DRIP PAN AND GASKET INSTALLATION Use No. 3 Phillips screwdriver to secure drip pan at the access points. Drip pan gasket seam at rear CROSS SECTION OF CHASSIS ACCESS SLOT A CROSS SECTION OF DRIP PAN TOP B chassis skirt Hook drip pan latch under chassis catch and tighten screw at chassis access slot. CROSS SECTION OF DRIP PAN EDGE C drip pan Slip gasket ring onto top of drip pan so it creates a seal to the chassis skirt.
INSTALLATION INSTRUCTIONS Affinity 25G ASSEMBLING COOK SURFACE RETAINING FASTENERS IT IS RECOMMENDED THE COOKING SURFACE BE PLACED ON A PROTECTED WORK SURFACE WITH THE FLANGE FACING UPWARD. Using a 7/16” wrench, tighten the Rear Retaining Bullet to the cooking surface tab with two each 1/4” x 20 hex bolt and locking nut. Ensure the bolts are tightened securely. Loop the J-Hook through the inside slot of two tabs as shown. Place Rear Retaining Bullet Fastener on right hand side of tab.
INSTALLATION INSTRUCTIONS Affinity 25G INSTALLING COOK SURFACE (1 of 3) Place suitable protection on drip pan (towel or cardboard). Place cook surface vertically with Bullet Fastener facing downward. STEP 8: Position the cook surface at the rear of the burner chassis by placing the cook surface in the area of the drip pan, separated by a towel or cardboard to prevent damage to the drip pan. 17 Evo America, LLC 20360 SW Avery Ct., Tualatin, OR 97062 USA Phone 503.626.1802 | Fax 503.213.5869 | evoamerica.
INSTALLATION INSTRUCTIONS Affinity 25G INSTALLING COOK SURFACE (2 of 3) C COOK SURFACE SUPPORT S TAB BOTTOM-UP VIEW OF REAR COOK SURFACE CUT AWAY VIEW OF REAR COOK SURFACE SHOWING BULLET ENGAGED IN CHASSIS SLOT A REAR BULLET C B STEP 9: Place cook surface over circular skirt with the three support tabs (located under cook surface) resting on the chassis skirt top. Position the rear support tab of the cook surface to the right of the rear seam (rear view) of the chassis skirt (A).
INSTALLATION INSTRUCTIONS Affinity 25G INSTALLING COOK SURFACE (3 of 3) J-Hook Guide Tube Open waste doors to locate end of J-hook. Tighten nyloc nut at end of each J-hook. STEP 10: Locate two (2) J-hooks attached to underside of cooktop, cut zip ties and remove nyloc nut. One at a time, slide J-hooks through guide tubes. Slowly place cooktop down. Open both waste doors and tighten nyloc nut on end of j-hook located at inside rear of each waste door. 19 Evo America, LLC 20360 SW Avery Ct.
INSTALLATION INSTRUCTIONS Affinity 25G CONNECTING GAS FOR YOUR PROTECTION, WE RECOMMEND A QUALIFIED GAS TECHNICIAN INSTALL THIS COOKTOP. THIS PERSON SHOULD BE FAMILIAR WITH GAS SERVICE INSTALLATIONS AND ALL LOCAL CODES. PROPER CONNECTIONS ARE ESSENTIAL FOR EFFICIENT OPERATION AND SAFETY.
INSTALLATION INSTRUCTIONS Affinity 25G CONNECTING GAS - LP CYLINDER CONNECTION Use the pressure regulator and hose assembly supplied with your Evo cooktop. Recommended LP propane cylinder is a standard No. 600, 20 Lb. tank, with a shutoff valve terminating in a cylinder valve outlet specified and an (OPD) overflow prevention device valve, compliant to current DOT specifications. If the cylinder is fitted with a Type I Cylinder Connection Device, a protective dust cap must be installed on the valve outlet.
INSTALLATION INSTRUCTIONS Affinity 25G STORAGE, REMOVAL and TRANSPORTATION OF LP CYLINDER STORAGE & REMOVAL OF LP GAS CYLINDER: Never store LP gas cylinder indoors. When cooktop is stored indoors, shut cylinder valve off and disconnect cylinder from grill and remove to an outdoor location. Cylinder must be stored outdoors in well-ventilated area, away from and out of the reach of children. Cylinder should not be allowed to remain in a high heat area such as a closed car, trunk, or in direct sunlight.
INSTALLATION INSTRUCTIONS Affinity 25G PLEASE POST THESE INSTRUCTIONS IN A PROMINENT LOCATION CHECKING GAS LEAKS (NATURAL GAS) DANGER Do not ignite burners or use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for gas leaks. Flames and sparks will result in a fire or explosion which can cause serious bodily injury or death and damage to property. Note: All factory-made connections have been thoroughly checked for gas leaks.
INSTALLATION INSTRUCTIONS Affinity 25G PLEASE POST THESE INSTRUCTIONS IN A PROMINENT LOCATION CHECKING GAS LEAKS (LP) DANGER Do not ignite burners or use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for gas leaks. Flames and sparks will result in a fire or explosion which can cause serious bodily injury or death and damage to property. Note: All factory-made connections have been thoroughly checked for gas leaks.
INSTALLATION INSTRUCTIONS Affinity 25G PLEASE POST THESE INSTRUCTIONS IN A PROMINENT LOCATION LOCATING THE GAS BURNERS AND ORIFICE JETS 1. The Affinity 25G Gas Tube Burners are located under the cooking surface and inside the stainless steel Burner Skirt. They are arranged with the smaller inner burner located in the center of the burner skirt and the larger outer burner located outside the inner burner. 2.
INSTALLATION INSTRUCTIONS Affinity 25G CHECK INSTALLATION Check to ensure the following items are complete: DRIP PAN PROPERLY INSTALLED Ensure that the drip pan half-rolled top bead overhangs the cutout dimension by .25” and the black O-ring is creating a seal against the countertop. DRIP PAN GASKET SECURED Black drip pan gasket should fit properly and create a seal where the drip pan meets the chassis skirt.
OPERATOR INSTRUCTIONS Affinity 25G EVO AFFINITY 25G TEMPERATURE CONTROL Inner Burner Outer Burner Inner Burner Control Knob Outer Burner Control Knob Inner Burner and Inner Control Knob - The Inner Gas Burner is a 7.5” (190mm) diameter and operates at 9563 BTU’s for LP gas and 7764 BTU’s for NG gas. This burner is controlled by the Inner or center control knob. Temperatures are adjustable from Low to High.
INSTALLATION INSTRUCTIONS Affinity 25G LIGHTING INSTRUCTIONS BEFORE EACH USE: Inspect gas hose under unit. If it is evident there is excessive abrasion or wear, or the hose is cut, please contact Evo for a replacement hose. Electronic Ignitor Lighting Procedure: 1. Read instructions carefully before lighting. 2. Cooking surface must be in place and secure before lighting. 3. Hold down the igniter button, then turn the Control Knob to ‘Lite’.
INSTALLATION INSTRUCTIONS Affinity 25G RECOGNIZING ABNORMAL GAS OPERATION Right Flame Yellow Tip Light Blue Wrong Flame Excessive Yellow Tipping Light Blue Dark Blue Dark Blue Any of the following are considered to be abnormal operation and may require servicing: • • • • • Excessive yellow tipping of the burner flame (See diagram above). Sooting up of cooking utensils. Burners not igniting properly. Burners failing to remain alight. Gas valves, which are difficult to turn.
INSTALLATION INSTRUCTIONS Affinity 25G REPLACING ELECTRONIC IGNITOR BATTERY A Look under front control panel to find ignitor battery compartment. B Remove ignitor battery cap to remove battery. C Remove and replace AA type battery with + positive end facing downward. If the ignitor does not work, you may need to replace the battery. 1. 2. 3. 4. 30 Look under the front control panel just below the ignitor button (A). Remove the ignitor cap, rotating it counterclockwise (B).
INSTALLATION INSTRUCTIONS Affinity 25G REMOVABLE SPILLOVER TRAYS Spillover Slot Removable waste pan Access Door Insert each waste pan all the way to the back of the left and right compartments. Do not operate cook top or clean drip pan into spillover slots without waste pans installed in spillover doors. Failure to install waste pan will result in cooking grease contamination to the underside of door. This requires immediate cleaning.
OPERATOR INSTRUCTIONS Affinity 25G AFFINITY 25G DIMENSIONS 25” 635mm Diameter 32 1/8” 816mm 11 3/8”” 228mm 19 7/8”” 503mm 32 Evo America, LLC 20360 SW Avery Ct., Tualatin, OR 97062 USA Phone 503.626.1802 | Fax 503.213.5869 | evoamerica.com | support@evoamerica.
OPERATOR INSTRUCTIONS Affinity 25G COOKING SURFACE MAINTENANCE Regular cleaning and care for your Evo Affinity 25G cooking surface will keep it looking and functioning its best. The cooking surface is designed to hold a fine layer of cooking oil which will create a ‘seasoning’ on its surface. This seasoning promotes a non-stick surface and is easily maintained. Caring for Evo’s cooking surface is much like maintaining cast iron cookware.
R Care & Use Guide for Gas Grills FOR YOUR SAFETY 1) Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. PLEASE READ THIS CARE & USE GUIDE BEFORE USING GRILL. 2) An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. To installer or person assembling grill... Leave this Care & Use Guide with consumer for future reference. FOR YOUR SAFETY If you smell the odor of gas: To Consumer...
SAFETY PRECAUTIONS 1 • 2 • 3 • 4 • 5 • 6 • 7 • 8 • 9 • 10 • 11 • 12 • 13 • 14 • Installation of grill must conform with local codes, or in absence of local codes, with National Fuel Gas Code, NFPA 54 / ANSI Z223.1 latest edition. CAN/CGA-B149.2 Propane Installation code latest edition. Handling of LP tanks must conform to NFPA / ANSI 58 - latest edition. Do not install or use grill within 36” of combustible materials from back and sides of grill.
7 • LP gas tank must have shut off valve terminating in LP gas cylinder valve outlet compatible with connection on grill and conforming to ANSI Z21.58 / CAN 1.6-88 standards-latest edition. LP tank should have approved TYPE 1 valve. LP gas tank must also be provided with safety relief device having direct communication with vapor space of cylinder. LP gas tank supply system must be arranged for vapor withdrawal and must include collar to protect tank valve. Also, use propane (LP) gas only.
IGNITOR CHECK IMPORTANT: Turn gas off at tank and place both control knobs in Off position. Press ignitor button and hold for 2-3 seconds. A “Click” should be heard and a spark seen each time between collector box and electrode. Be sure to check both collector boxes and both electrodes. Be certain that your battery is clean and operating with a sufficient charge. MATCH LIGHTING YOUR GRILL 1 2 3 4 5 • • • • • 6 • 7 • Be sure gas control knobs are in the Off position.
optimum non-stick cooking surface you will first need to ‘season’ your cooking surface with oil cooked into the steel surface- much like seasoning a cast iron skillet. SEASONING AND USING YOUR COOK SURFACE To provide the non-stick surface preferred for cooking delicate food items, it is necessary to “season” the cook surface with a small amount of vegetable cooking oil. We recommend corn oil because it produces a better seasoned surface than regular vegetable oil.
REMOVAL AND STORAGE OF LP GAS TANK Never store LP gas tank indoors. When grill is stored indoors, shut tank valve off and disconnect tank from grill. Tank must be stored outdoors in well-ventilated area, away from and out of the reach of children. Loosen coupling nut located on tank regulator and tank valve by turning counterclockwise using hand only - do not use tools. Next loosen tank securing screws at foot of tank along with frame-assembly cross member Figure 1 and remove tank.