® TCT Multipurpose Sliding Mitre Saw Range Manual Original Instruction Manual Read instructions before operating tools Models manual is applicable to: RAGE3-S2102 / RAGE3-S2101 / RAGE3-S2102EU RAGE3S3001 / RAGE3S3002 / RAGE3S3002EU RAGE32552 / RAGE32551 /RAGE32552EU PUBLISHED DATE: 28.05.
GB Model Specifications Evolution Power Tools reserves the right to make improvements and modifications to the design and technical specification of this product without prior notification.
RAGE3-S300 210mm TCT MULTIPURPOSE SLIDING MITRE SAW WITH 300mm SLIDE RAGE3 255mm TCT MULTIPURPOSE SLIDING MITRE SAW DESIGNED TO CUT Mild Steel Plate – Max Thickness (mm) Mild Steel Box Section – Max Wall Thickness (mm) Wood – Max Section (mm) Motor (230V ~ or 110V ~ 50/60 Hz) (Watts) RPM No Load (min-1) Recommended Maximum Duty Cycle (Minutes) 6 3 60 x 300 1500w 3000 30 DESIGNED TO CUT Mild Steel Plate – Max Thickness (mm) Mild Steel Box Section – Max Wall Thickness (mm) Wood – Max Section (mm) Motor (2
TABLE OF CONTENTS PAGE Machine Specification GB Instruction Manual Read instructions before operating this tool.
INTRODUCTION Congratulations on your purchase of an Evolution Power Tools machine. This product has been manufactured to the highest standard and has passed through our extensive quality assurance process. Every care has been taken to ensure that it reaches you in perfect condition. However, in the unlikely event that you should experience a problem, or if we can offer any assistance or advice please do not hesitate to contact our Technical Helpline.
VIBRATION SAFETY LABELS & SYMBOLS WARNING: When using this machine the operator can be exposed to high levels of vibration transmitted to the hand and arm. It is possible that the operator could develop “Vibration white finger disease” (Raynaud syndrome). This condition can reduce the sensitivity of the hand to temperature as well as producing general numbness. Prolonged or regular users of mitre saws should monitor the condition of their hands and fingers closely.
When fitted with a correct blade this machine can be used to cut: Wood Wood derived products (MDF, Chipboard, Plywood, Blockboard, Hardboard etc) Aluminium Mild Steel (6mm Ø) NOTE: Wood containing non galvanised nails or screws can, with care, can be safely cut. PROHIBITED USE OF THIS POWER TOOL WARNING: This product is a Multipurpose Sliding Mitre Saw and must only be used as such.
If an extension cable is required it must be a suitable type for use outdoors and so labelled. The manufacturers instructions should be followed when using an extension cable. POWER TOOL GENERAL SAFETY INSTRUCTIONS (These General Power Tool Safety Instructions are as specified in BS EN 60745-1:2009 & EN 61029-1:2009) WARNING: Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/ or serious injury.
• clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and collection facilities, ensure that these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4) General Power Tool Safety Warnings [Power tool use and care] instructions, taking into account the working conditions and the work to be performed.
and that comply with the requirements of EN 847-1 the retractable guard or any part of its operating mechanism. Do Not use saw blades that are damaged or deformed as they could shatter and cause serious injury to the operator or bystanders. Before each use check the operation of the retractable guard and its operating mechanism ensuring that there is no damage, and that all moving parts operate smoothly and correctly.
glasses with side shield or a full face shield when needed. WARNING: If any parts are missing, do not operate your mitre saw until the missing parts are replaced. Failure to follow this rule could result in serious personal injury. ADDITIONAL SAFETY ADVICE CARRYING YOUR MITRE SAW Safety Advice • Although compact, this Mitre Saw is heavy. To reduce the risk of back injury, get competent help whenever you have to lift the saw. • To reduce the risk of back injury, hold the tool close to your body when lifting.
ADDITIONAL ACCESSORIES In addition to the standard items supplied with this machine, other accessories are available to enhance its performance.
OVERALL VIEW OF MITER SAW REVERSE OF MACHINE (4) (20) (21) (22) (3) (1) (2) (10) (8) (9) (7) (16) (11) (18) (6) (5) (17) (13) (12) (15) (14) (19) 1. ON/OFF TRIGGER SWITCH 2. BLADE GUARD LOCKING TRIGGER 3. CUTTING HANDLE 4. DUST BAG (Optional Accessory) 5. ROTARY TABLE 6. TABLE TOP 7. LOWER BLADE GUARD 8. UPPER BLADE GUARD 9. BLADE 10. SLIDE LOCKING SCREW 11. BEVEL LOCK LEVER 12. MITRE HANDLE 13. MITRE ANGLE SCALE 14. POSITIVE STOP LOCKING LEVER 15. WORKPIECE SUPPORT (Optional Accessory) 16.
ASSEMBLY AND PREPARATION (1) WARNING: Always disconnect the saw from the power source before making any adjustments. (2) (3) (4) NOTE: It is recommended that all instructions are always read before operating. (5) PERMANENTLY MOUNTING THE MITRE SAW (6) (7) (8) (9) Fig.
HOLD DOWN CLAMP (Fig. 4) Two sockets (one either side) are incorporated into the rear of the machines fence. These sockets are for positioning the Hold Down Clamp. • • • Fig. 4 • Fit the clamp to the retaining socket that best suits the cutting application, ensuring that it is fully pushed down. Tighten the fence thumbscrew to lock the pillar of the clamp into the fence socket. Place the workpiece to be cut onto the saw table, against the fence and in the desired position.
LASER ADJUSTMENT WARNING: At no time during this procedure should the motor be started. To check laser alignment: • • (a) (b) Fig. 6 • (a) - Clamping screw (b) - Laser unit • • (c) (c) • • • Place a piece of cardboard, or similar, onto the rotary table of the machine. With the carriage slide in the rearmost position, lower the Cutting Head so that a blade tooth makes a mark in the cardboard.
NOTE: The following WARNING labels may be found on this machine: LASER RADIATION DO NOT STARE INTO THE BEAM CLASS 2 LASER PRODUCT • • • • CLASS 2 LASER PRODUCT LASER RADIATION AVOID DIRECT EYE CONTACT LASER SAFETY • Switch on the laser beam. Position the workpiece on the rotary table and against the fence. Slide the workpiece into position until the pencil line on the workpiece and the projected laser line exactly match. Clamp the workpiece into position using the hold down clamp.
DEPTH STOP (Fig. 8) Use of the depth stop allows the operator to cut slots in the workpiece. The downward travel of the Cutting Head can be set so that the saw blade does not completely cut through the workpiece. Fig. 8 Close up view of the Depth Stop NOTE: When using the Depth Stop it is advisable that the depth of cut is checked using a scrap piece of timber to ensure that the slot cut is correct.
OPERATING INSTRUCTIONS • CAUTION: The Mitre Saw should be inspected (particularly for the correct functioning of the safety guards) before each use. Do not connect the saw to the power supply until a safety inspection has been carried out. Ensure that the operator is adequately trained in the use, adjustment and maintenance of the machine, before connecting to the power supply and operating the saw.
BEVEL ANGLES (00 AND 450) 00 Bevel Stop Adjustment • • • Fig. 11 Close up view of Bevel angle pointer indicating 00 Angle • • • • • • • Ensure that the Cutting Head is in the locked down position with the latching pin fully engaged in its socket. (see Fig.19) Ensure that the Cutting Head is upright, against its stop and the bevel pointer is indicating 00 on the scale. (Fig.
• • • • • • Return the Cutting Head to its upright position. Loosen the locknut on the 450 Bevel Adjustment Screw. Use a Hex Key to adjust the Adjustment Screw in or out as required. (Fig. 15) Tilt the Cutting Head to the 450 setting and recheck for alignment with the Set Square. Repeat the above steps until the correct angular alignment is achieved. Tighten the Adjustment Screw locknut securely once alignment is achieved. FENCE ALIGNMENT Fig.
PREPARING TO MAKE A CUT DO NOT OVER-REACH Keep good footing and balance. Stand to one side so that your face and body are out of line of a possible kickback. Freehand cutting is a major cause of accidents and MUST NOT BE ATTEMPTED. • Fig. 17 • • • Ensure that the workpiece is always firmly resting against the fence, and where practical is clamped with the Hold Down Clamp to the table. The saw table should be clean and free from any sawdust etc. before the workpiece is clamped into position.
THE MOTOR ON/OFF SWITCH (Fig. 19) The ON/OFF Motor Trigger Switch is a non-latching type. It is the upper of the two switches that are positioned inside the Cutting HANDLE. • • Fig. 19 Close up view of Cutting Handle switches Press the switch to start the motor. Release the switch to turn off the motor. CHOP CUTTING This type of cut is used mainly for cutting small or narrow section material. The Cutting Head is gently pushed down to cut through the workpiece.
SLIDE CUTTING This saw is equipped with a Sliding Carriage system. Loosening the slide lock screw will release the slide and allow the Cutting Head to move forwards and backwards. (Fig. 23) The saw blade is lowered into the workpiece and then pushed to the rear of the machine to complete a cut. This type of cut can be used for cutting wide pieces. • Fig. 23 • • • • • • • • Fig.
MITRE CUTTING (Fig. 27) The rotary table of this machine can be turned through 450 to the left or right from the normal cross-cut (00) position. Positive stops are provided at 450, 300, 22.50 and 150 to both the right hand and left hand sides. Mitre Cutting is possible with or without the Sliding Carriage system being deployed. • Fig. 27 • • • Loosen the Mitre Lock Handle (Fig. 28) by turning it anti-clockwise. Pull up the Positive Stop Locking Lever. (Fig. 29) Turn the rotary table to the desired angle.
To reposition: • Lift up the lever and turn to a convenient position Release the lever • Stand to the left side of the handle when making a cut. When cutting is completed: • Fig. 30 Cutting Head set at bevel angle • • • Release the ON/OFF trigger switch, but keep your hands in position vand allow the blade to completely stop. Allow the Cutting Head has to rise to its upper position, with the lower blade guard completely deployed before removing yours hand(s).
CUTTING BOWED MATERIAL (Fig. 34) Before cutting any workpiece, check to see if it is bowed. If it is bowed the workpiece must be positioned and cut as shown. Do not position the workpiece incorrectly or cut the workpiece without the support of the fence. CLEARING JAMMED MATERIAL • • • • • • Fig. 34 • Turn the mitre saw “OFF” by releasing the trigger switch. Allow the blade to come to a complete halt. Unplug the mitre saw from the mains supply. Carefully remove any jammed material from the machine.
• • Press the black arbor lock button to lock the arbor. (Fig. 37) Using the supplied Hex Key, release the arbor screw and remove the washer and blade flange and the blade from the arbor. (Fig. 38) NOTE: The arbor screw has a LH thread. Turn clockwise to loosen. Turn counterclockwise to tighten. • Fig. 37 Close up view of arbor lock button Install the new blade. Make sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard.
USE OF OPTIONAL EVOLUTION ACCESSORIES Not supplied as original equipment. All accesories can be purchased from Evolution Power Tools. See ‘Additional Accessories’ section. DUST BAG A Dust Bag can be fitted to the extraction port at the rear of the machine. The Dust Bag is for use when cutting wooden materials only. • Fig. 40 Dust Bag being fitted Slide the Dust Bag over the dust extraction port, ensuring that the spring clip grips the port holding the Dust Bag securely in place. (Fig.
NOTE: Approximately 75mm of the Workpiece Support Bar should slide into the base to provide positive location. • • Tighten the retaining screw. Repeat the above for the Left Hand side. To remove a Workpiece Support Bar, simply loosen the relevant retaining screw and slide the Workpiece Support Bar from the machine. Store safely for future use. THE REPEAT STOP (Fig. 42) Fig.42 Repeat Stop in position The use of the Repeat Stop can greatly aid the operator when conducting repetitive cutting operations.
FINAL SAFETY CHECKS FOR SELF-ASSEMBLED MACHINES ONLY Condition Yes Slides Inserted through the Bevel Neck and connected to the Cutting Head. Locating lugs successfully deployed Positive Stop Installed onto Locking Mechanism Locking Lever Mitre Locking Installed onto Locking Screw Handle Power Cable Routed correctly and fastened to back slide bracket. 50 – 60mm max deflection at the midpoint Blade Blade installed with rotation arrows matching.
MAINTENANCE ENVIRONMENTAL PROTECTION NOTE: Any maintenance must be carried out with the machine switched off and disconnected from the mains/battery power supply. Information (for private householders) for the environmentally responsible disposal of Waste Electrical and Electronic Equipment (WEEE). Check that all safety features and guards are operating correctly on a regular basis. Only use this machine if all guards/safety features are fully operational.
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34 PARTS DIAGRAM (NON ASSEMBLY) www.evolutionpowertools.
EC DECLARATION OF CONFORMITY In accordance with EN ISO 17050-1:2004 ® The manufacturer of the product covered by this Declaration is: Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the relevant provisions of the Machinery Directive and other appropriate directives as detailed below.
36 PARTS DIAGRAM (NON ASSEMBLY) www.evolutionpowertools.
EC DECLARATION OF CONFORMITY In accordance with EN ISO 17050-1:2004 ® The manufacturer of the product covered by this Declaration is: Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the relevant provisions of the Machinery Directive and other appropriate directives as detailed below.
38 PARTS DIAGRAM (NON ASSEMBLY) www.evolutionpowertools.
EC DECLARATION OF CONFORMITY In accordance with EN ISO 17050-1:2004 ® The manufacturer of the product covered by this Declaration is: Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the relevant provisions of the Machinery Directive and other appropriate directives as detailed below.
® UK HQ FRANCE HQ USA HQ Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR, UK Evolution Power Tools, 61 Avenue Lafontaine, 33560, Carbon-Blanc, France Evolution Power Tools LLC, 8363 Research Drive, Davenport,Iowa 52806 U.S.A TEL: +44 (0) 114 251 1022 FAX: +44 (0) 114 247 3339 TÉL: + 33 (0)5 57 30 61 89 FAX: + 33 (0)5 57 30 61 94 TEL: (Toll Free) 866-EVO-TOOL FAX: 563.386.
