PipeCut 280E/360E System Exact Tools Oy Särkiniementie 5 B 64 00210 HELSINKI FINLAND Tel + 358 9 4366750 FAX + 358 9 43667550 exact@exacttools.com www.exacttools.
Exact PipeCut 280/360 System Blade information for Exact PipeCut saws TCT (tungsten carbide tip) saw blades are for cutting steel, copper, aluminium and all kind of plastics. TCT blades can be sharpened. Cermet (ceramic alloy tip) saw blades are for cutting stainless steel, acid proof materials, steel, copper, aluminium and all kind of plastics. Cermet blades can be sharpened. Diamond blades are for cutting cast iron only. Diamond blades can not be sharpened.
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Declaration of Conformity We declare under our sole responsibility that the pipe cutting machine, Exact PipeCut 280E/360E described under “Technical Data” are in conformity with the following standards or standardization documents: EN60745-1, EN60745-2-5, EN55014-1, EN 55014-2, EN61000-3-2, EN61000-3-3 according to the provisions of the directives 2004/108/EC, 2006/42/EC. For more information, please contact Exact Tools at the following address. The technical file is available at the address underneath.
Contents The original language of this manual is english english Contents 6. 7. Technical data Package contents Safety 8. Safety instructions Operation 10. 10. 11. 11. 11. 11. 12. 12. 12. 13. 13.
Information english Operating, safety, and servicing instructions Please read this operating, safety, and servicing instructions carefully before using the pipe saw. Also store this instruction book somewhere accessible to everyone using the pipe saw. In addition to these instructions, always follow the official work, health and safety regulations. The Exact PipeCut is meant for professional use only.
Information english Noise/Vibration Information Measured values determined according to EN60745. Wear hearing protection! Vibration total values (triax vector sum) determined according to EN60745: Vibration emission value ah =2,84 m/s2, UncertaintyK =1.5 m/s2. The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
Safety english 8
Safety english 9
Safety english Intended Use PipeCut 280E/360E: The PipeCut 280E/360E pipe saw is intended for use as a pipe fitter’s tool at the installation site. The PipeCut 280E/360E pipe saw can only be used to cut round pipes, with a diameter of 280E: 40 mm – 280 mm (1.6”-11”) or 360E: 75 mm – 360 mm (3”-14”) and a maximum wall thickness of 10 mm (0.4”) with steel and other ferrous and non-ferrous materials and 38 mm (1.5”) with plastics.
Operation english Exact PipeCut 280E/360 pipecutting system operating instructions Fig B open closed Before operating the tool - Ensure that the motor unit is in the upright position. The yellow mark of the UNLOCK button is visible. - Check that the blade is correctly fitted, in good condition and suitable for the material to be cut. - Ensure the pipe saw guide wheels rotate. - Ensure the support wheels rotate. - Check the operation of the lower blade guard. - Ensure the pipe is empty.
Operation english Fig F Attaching the pipe saw to the pipe Open the pipe saw’s gripper unit enough to suit the diameter of the pipe by rotating the adjustment handle located at the rear of the saw (Fig. F/1). Position the pipe saw on top of the pipe so that the edge of the lower blade guard is at the cutting mark. Fasten the pipe saw to the pipe by turning the gripper adjustment handle until the gripper grips firmly the pipe to be cut (Fig F/2). Lock the mechanism by turning the gripper safety (Fig F/3).
Operation english Fig J When the pipe is cut off, push the UNLOCK button forward until the yellow mark is visible and the locking is released (Fig L/1). Now raise the motor unit to starting position (Fig L/2). Release the power switch (Fig L/3). When the blade has stopped, open the gripper safety mechanism (Fig L/4) and disengage the pipe saw from the pipe by loosening the gripper adjustment handle. (Fig L/5).
Operation english Fig N To adjust the wheel, loosen the locking screw (Fig N/1) and turn the wheel centre clockwise or counter clockwise to the desired position (Fig N/2), and lock the wheel again (Fig N/3). If the blade has wandered too much to the left, adjust wheel centre clockwise (- sign). If the misalignment is to the right, adjust counter clockwise (+ sign). The extent of the adjustment depends on the actual misalignment. Remember to lubricate the adjusting wheel at regular intervals.
Maintenance, Environment, Guarantee english Environment Blade Check the condition of the blade. Replace a bent, blunt, or otherwise damaged blade with a new one. Using a blunt blade can overload the pipe saw’s electric motor. When you notice that the blade is blunt, do not continue sawing with it, as the blade may become so badly damaged that it will not be worth sharpening. A blade in sufficiently good condition can be sharpened a few times by a professional sharpening company. Separate collection.
Tips english Tips for using Exact PipeCut saws Factors that affect the lifetime of the saw blade: • • • • • • • • • • • Diamond blade should only be used for cutting cast iron pipe. It is not recommended to cut cast iron with TCT or Cermet blades. Clean the inside of the blade guards after cutting plastic pipe. Smaller pipe is easily cut by rotating the pipe by hand either on a table or on the floor. Please note: rotate pipe towards you when rotating by hand and be careful not to rotate too fast.
