Use and Care Manual

TABLE OF CONTENTS

Rules for safe operation . . . . . . . . . . . . . . .5

Installation . . . . . . . . . . . . . . . . . . . . . . . .6

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Identification of main parts

and components . . . . . . . . . . . . . . . . . . . .

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . .8

List of contents - 40-060 Stand . . . . . . . . . . . . . . . . .8

List of contents - 40-065 Router fence . . . . . . . . . . .8

List of contents - 40-125 Router lift . . . . . . . . . . . . . .9

List of contents - 40-130 Dust collection kit . . . . . . .9

List of contents - Table . . . . . . . . . . . . . . . . . . . . . . .10

Additional requirements for set up . . . . . . . . . . . .10

Assembly instructions . . . . . . . . . . . . .11-22

40-060 Router table stand . . . . . . . . . . . . . . . .11

Table 40-070/40-047/40-043 . . . . . . . . . . . . . .13

Cleaning the cast-iron table (for #40-100 only) . .13

Install the table (cast-iron table #40-100C and

phenolic table # 40-100P only) . . . . . . . . . . . . . . .13

Attach the table to the stand (cast-iron #40-100C

and phenolic #40-100P only) . . . . . . . . . . . . . . . .14

40-065 Router fence . . . . . . . . . . . . . . . . . . . .14

Prepare the table for router lift . . . . . . . . . . . .18

40-130 Dust collection kit . . . . . . . . . . . . . . . .19

Mounting a router . . . . . . . . . . . . . . . . . . . . . .20

Leveling and locking the router plate . . . . . . . . .22

Insert ring removal . . . . . . . . . . . . . . . . . . . . . . . . . .22

Installing the starting pin . . . . . . . . . . . . . . . . . . . .22

Basic adjustments & controls . . . . . . . .23-24

Adjusting the fence along the rails . . . . . . . . . . . .23

Adjusting the sliding scale on the rails . . . . . . . . .23

Adjusting the fence faces . . . . . . . . . . . . . . . . . . . .23

Connecting the router to the safety switch . . . . .23

Using the safety switch . . . . . . . . . . . . . . . . . . . . . .24

Connecting to a dust collector . . . . . . . . . . . . . . .24

Operating instructions . . . . . . . . . . . . . . . . .24-26

efore starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Using the spacer bars for jointing . . . . . . . . . . . . .25

Jointing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Groove cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Profile cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Tensioning the drive chain . . . . . . . . . . . . . . . . . . .26

Recommended optional accessories . . . . .27

Parts list & diagrams . . . . . . . . . . . . . .28-34

Contact information . . . . . . . . . . . . . . . . .35