XP600/1100/2000 INSTALLATION AND OPERATION MANUAL 7317 Jack Newell Blvd. North Fort Worth, Texas 76118-7100 817-595-4969 voice, 817-595-1290 fax 800-886-4683 toll free website www.exeltech.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL Copyright © 2010 Exeltech Inc. All rights reserved. This Document may not be copied, photocopied, reproduced, translated or converted to any electronic or machine-readable form in whole or in part without prior written approval of Exeltech Inc. . Exeltech, Inc. 7317 Jack Newell Blvd North Fort Worth, Texas 76118-7100 . . .
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL Table of Contents Introduction 1.0 page 3 Standard Features 2.0 page 5 Installation 3.0 page 8 Operation 4.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL Introduction 1.0 Thank you for purchasing the finest sine-wave inverter in the power conversion industry. Exeltech’s journey to excellence includes the first affordable sine wave inverter, first modular inverter system, first N+1 redundant inverter system, and the cleanest sine wave output in the industry. Exeltech strives to manufacture products of the highest possible quality, and is dedicated to 100% customer satisfaction.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL products is in watts (W), which is power the inverter can actually deliver. If Exeltech inverters were specified in VA, our 1100 watt inverter could be rated at 1375 VA @ 0.8 power factor, 1570 VA @ .7 pf, or an incredible 2200 VA @ 0.5 pf.; and our 2000 watt inverter could be rated at 2500 VA @ 0.8 pf., 2857 VA @ 0.7 pf, or an incredible 4000 VA @ 0.5 pf. It is confusing to specify a product in VA, because the power factor must also be specified.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL so no external current limiting devices are necessary. Exeltech’s XP-Series inverters can output their full rated power continuously at 30 C (86 F). The inverter is derated 20% of its full power for every 10 C over 30 C. IE; 80% of normal capacity at 40 C, 60% at 50 C . . . Etc. . Standard Features 2.0 DC INPUTS: Positive (+) and Negative (-) input terminals are 5/6" studs with brass hardware. They are accessed under the rear cover.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL LOW BATT / THERM BUZZER: Produces an audible alarm if DC input voltage falls to a level within 2% to 4% of the low limit . of inverter, or, if there is an over temperature condition. ON/OFF SWITCH: Located on front panel; turns the inverter on . and off. OVER VOLTAGE PROTECTION: When input voltage to the inverter exceeds set limits, the inverter will immediately and without warning shut off.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL quickly. It will automatically restart when it has cooled sufficiently, and the LOW BATT/THERM alarm will clear. “105 C internal . temperature. Warning buzz 5 C before shut off”. OVERPOWER, SHORT CIRCUIT PROTECTION: The inverter has three levels of overpower protection. The first limits peak instantaneous current. The second system limits absolute power coming from the module.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL Installation 3.0 CAUTION: It is essential to read and understand all Warnings, Cautions, and Notes before any connections are made to the unit or system. If further assistance is needed call (817) 595. 4969 and ask for Customer Service. WARNING: The inverter is designed to operate from a Battery. Performance cannot be guaranteed, and damage can result when a charger or power supply is used without a battery in the . circuit.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL CAUTION: Polarity of leads is critical to avoid damage to the unit or system. Check batteries and battery cables for correct polarity and . voltage. CAUTION: Observe all National and Local Electric Codes when . connecting AC Power Connections. . INSTALLATION (Location) Mounting location is critical to performance and life span of the inverter. Heat and moisture are the two worst enemies of any electronic device.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL 3. (Optional) Using 12-18 AWG wire, make Remote On/Off connection from the rear panel terminal labeled “REMOTE” to one pole of a small toggle switch. Then from the other pole of toggle switch, make a connection to battery negative (-).Make . sure the toggle switch is in the off position. 4. Reconnect grounded terminal of the battery. Page 10 .
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL Operation 4.0 TURN ON INVERTER: . XP-600, XP-1100 and XP-2000: Turn inverter on using Toggle Switch on Front Panel, or the "REMOTE" switch if installed. LED next to the switch will illuminate, indicating the inverter is operational. . Note: If using "REMOTE" switch, the Front Panel Switch must be off. (If either switch is "on", the inverter will turn on. Both switches must be off for the inverter to turn off.) . TURN ON APPLIANCE/LOAD: . 1.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL APPENDIX A Input Power Requirements: MODEL NORMAL VDC MINIMUM VDC CUT-OFF / ALARM MAXIMUM VDC RATED PEAK CURRENT CURRENT XP-600 / 12VDC 13.8 VDC 10.4 / 10.6 VDC 16.5 VDC 58.8 A 66.6 A XP-600 / 24VDC 27.6 VDC 19 / 21 VDC 33 VDC 29.4 A 33.6 A XP-600 / 48VDC 55.2 VDC 41.5 / 42.5 VDC 62 VDC 14.7 A 16.6 A XP-600 / 66VDC 75.9 VDC 57.5 / 58.5 VDC 91 VDC 10.7 A 12.1 A XP-600 / 108VDC 124.0 VDC 94 / 95 VDC 149 VDC 6.5 A 7.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL Recommended Input Wire Sizes (For Variable Distances from the Battery): MODEL LESS THAN 5’ LESS THAN 10’ LESS THAN 15’ LESS THAN 20’ XP-600 / 12VDC 4 AWG 0 AWG 0 AWG 2/0 AWG XP-600 / 24VDC 10 AWG 6 AWG 4 AWG 4 AWG XP-600 / 48VDC 16 AWG 12 AWG 10 AWG 10 AWG XP-600 / 66VDC 18 AWG 16 AWG 14 AWG 12 AWG XP-600 / 108VDC 18 AWG 18 AWG 18 AWG 16 AWG XP-1100 / 12VDC 0 AWG 2/0 AWG 3/0 AWG 3/0 AWG XP-1100 / 24VDC 6 AWG 4 AWG 2 AWG
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL APPENDIX B TOP 12.100 XP-600 9.342 8.897 0.125 DIA. 4 PLCS .281 3/4” KNOCK-OUT 3.565 FRONT 7.315 7.690 0 .375 1.280 .780 0 SIDE 3.565 0 0 7.690 0 12.100 0 TOP 15.050 XP-1100 12.345 11.842 0.125 DIA. 4 PLCS 1.280 .780 0 3/4” KNOCK-OUT FRONT 3.565 7.315 7.690 0 .375 .281 SIDE 3.565 0 Page 14 15.050 0 7.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL XP-2000 TOP 17.678 15.420 13.420 R.133 3/4” KNOCK-OUT 2.410 0 9.017 9.417 0 .400 .266 3.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL APPENDIX C . INSTALLATION CAUTION: Be sure to disconnect all DC power to installation wiring. Be sure to disconnect batteries and chargers. Make all connections to the inverter BEFORE connecting DC leads to the battery. LINE REMOTE GROUND Bonding strip NEUTRAL XP-600 and XP-1100 Rear View with access cover removed (AC/DC Connections): BAT BAT + Appropriately rated fuse. + + Battery Inverter - Negative Ground Appropriately rated fuse.
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL REMOTE GROUND NEUTRAL LINE XP-2000 Rear View with access cover removed (AC/DC Connections): BAT + BAT - Bonding strip Page 17
XP600/1100/2000 INSTALLATION AND OPERATION MANUAL Made in the USA 7317 Jack Newell Blvd. North Fort Worth, Texas 76118-7100 817-595-4969 voice, 817-595-1290 fax 800-886-4683 toll free website www.exeltech.com Document subject to change without notice.