Mfg. Co. Inc. Lawn Mower User Manual

ManualsBrandsExmark ManualsLawn MowerExmark Mfg. Co. Inc. Lawn Mower Lazer Z

For Serial Nos.

850,000 & Higher

Lazer Z (LZZ Units)

Part No. 4500-561 Rev. F

LAZER Z® MODELS

Summary of content (44 pages)

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LAZER Z MODELS ® For Serial Nos. 850,000 & Higher Lazer Z (LZZ Units) Part No. 4500-561 Rev.
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READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Brake Handle Assembly ................................................ 22 Caster Wheel Assembly ...........................................15-16 Controls Group .............................................................. 19 Cutter Housing Assembly .............................................. 12 Decal Group .................................................................. 36 Deck Group ..........
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8” DECK GROUP Item Part No. Description Qty. Item Part No. Description Qty. Guard, Bottom ...................................... 1 1 109-9008 Asm, Deck W/Decals 486..................... 1 17:1 103-9504 2 98-5975 Washer, Spring Disc 3/8 ....................... 2 17:2 103-9539 Asm, Cutter Housing ............................ 1 3 103-3037 Bushing, Splined .................................. 3 17:3 109-0916 Nut, Spindle 7/8-14 .............................. 1 Spindle, Double Spline ...
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48” DECK W/DECALS ASSEMBLY – 109-9008 Item Part No. Description 2 1-303508 3 1-403005 4 5 Qty. Item Part No. Description Decal, Discharge Warning ..................... 1 6 109-3148 Decal, Bolt Torque ................................. 1 Decal, Danger ........................................ 2 7 109-9361 Decal, Belt Routing ................................ 1 1-633922 Decal, Anti-Scalp ................................... 1 8 109-9437 Decal, Ultracut 48 .................................
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52” DECK GROUP Item Part No. Description Qty. Item Part No. Description Qty. Guard, Bottom ...................................... 1 1 109-9149 Asm, Deck W/ Decals 526.................... 1 17:1 103-9504 2 98-5975 Washer, Spring Disc 3/8 ....................... 3 17:2 103-9539 Asm, Cutter Housing ............................ 1 3 103-3037 Bushing, Splined .................................. 3 17:3 109-0916 Nut, Spindle 7/8-14 .............................. 1 Spindle, Double Spline ...
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52” DECK W/DECALS ASSEMBLY – 109-9149 Item Part No. Description Qty. Item Part No. Description Qty. 2 1-303508 Decal, Warning, Discharge .................... 1 6 109-3148 Decal, Bolt Torque ................................. 1 3 1-403005 Decal, Danger ........................................ 2 7 109-9361 Decal, Belt Routing ................................ 1 8 109-9438 Decal, Ultracut 52 Series 6 .................... 1 4 1-633922 Decal, Antiscalp ....................................
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60” DECK GROUP Item Part No. Description Qty. Item Part No. Description Qty. Spindle, Double Spline ......................... 1 1 109-9148 Asm, Deck W/ Decals 606.................... 1 15:4Q 109-6881 2 98-5975 Washer, Spring Disc 3/8 ....................... 4 16 116-0094 Cover-Belt, RH ..................................... 1 3 103-3037 Bushing, Splined .................................. 3 17 109-6938 Cover-Belt, LH......................................
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60” DECK W/DECALS ASSEMBLY – 109-9148 Item Part No. Description Qty. Item Part No. Description Qty. 2 1-303508 Decal, Warning, Discharge .................... 1 6 109-3148 Decal, Bolt Torque ................................. 1 3 1-403005 Decal, Danger ........................................ 2 7 109-9361 Decal, Belt Routing ................................ 1 8 109-9439 Decal, Ultracut 60 Series 6 .................... 1 4 1-633922 Decal, Antiscalp ....................................
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72” DECK GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 109-9133 Asm, Deck W/ Decals 726.................... 1 16:3 109-0916 Nut, Spindle 7/8-14 .............................. 1 2 98-5975 Washer, Spring Disc 3/8 ....................... 4 16:4Q 109-6881 Spindle, Double Spline ......................... 1 3 103-3037 Bushing, Splined .................................. 3 17 116-0094 Cover, Belt RH 60-72 ...........................
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72” DECK W/DECALS ASSEMBLY – 109-9133 Item Part No. Description Qty. Item Part No. Description Qty. 2 1-303508 Decal, Warning, Discharge .................... 1 6 109-3148 Decal, Bolt Torque ................................. 1 3 1-403005 Decal, Danger ........................................ 2 7 109-9361 Decal, Belt Routing ................................ 1 8 109-9440 Decal, Ultracut 72 Series 6 .................... 1 4 1-633922 Decal, Antiscalp ....................................
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DECK IDLER ASSEMBLY – 109-2883 Item Part No. Description 1 43-0940 2 103-2916 3 4 Qty. Item Part No. Description Qty. Spacer-Hub, Blower ............................... 1 9 109-7399 Pin, Spring Anchor................................. 1 Guard, Top............................................. 1 10 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 2 103-3504 Bearing, Spherical.................................. 2 11 109-7409 Screw, Shoulder 3/8-16 x 5 ....................
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CUTTER HOUSING ASSEMBLY – 103-9539 Item Part No. Description Qty. Item Part No. Description Qty. 1 92-5581 Ring-Retaining ....................................... 1 4 103-9506 Spacer, Bearing ..................................... 1 2 109-2064 Asm, Bearing W/O-Rings ....................... 2 5 109-0764 Asm, Housing W/Studs ......................... 1 3 103-5895 O-Ring ...................................................
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MAINFRAME GROUP Item 1 Part No. Description Qty. Item Part No. 116-0579 Description Qty. 116-2124 Frame, Main 48/52 W/Decals ................. 1 14 116-2126 Frame, Main 60 W/Decals ...................... 1 14:2 109-7232 Decal, Motion Control ............................. 1 116-2128 Frame, Main 72 W/Decals ...................... 1 14:3 109-7929 Decal, Park Brake................................... 1 Asm, Motion Control Cover W/Decal LH 1 116-0580 Asm, Motion Control Cover W/Decal RH ....
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ROPS ASSEMBLY – 116-0230 Item Part No. Description Qty. Item Part No. Description Qty. Bolt, Carriage 1/2-13 x 3 1/2 .................. 2 3 109-6653 Spacer ................................................... 2 8 3233-10 4 116-0019 Asm, Rops Upper W/Decal .................... 1 9 325-17 Screw, HH 1/2-13 x 4 ............................. 4 4:2 107-2102 Decal, Warning, Folding Rops ............... 1 10 109-9505 Washer, Spring Disc 1/2 ........................
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CASTER WHEEL ASSEMBLY – 48” & 52” Item Part No. Description Qty. Item Part No. Description Qty. 1 1-543509 Cone, Bearing Tapered Roller ............ 2 5:2:2 103-0063 2 1-543511 Seal, Grease ...................................... 1 5:2:3V 103-3051 Seal, Double Lip ................................. 2 Spacer, Nut ........................................ 2 3 116-1092-01 Wld, Caster Fork ................................ 1 5:2:4 103-3155 Axle, Caster ......................................
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CASTER WHEEL ASSEMBLY – 60” & 72” Item Part No. Description Qty. Item Part No. Description Qty. 1 1-543509 Cone, Bearing Tapered Roller ............ 2 5:2:2 103-0063 2 1-543511 Seal, Grease ...................................... 1 5:2:3V 103-3051 Seal, Double Lip ................................. 2 Spacer, Nut ........................................ 2 3 1-633508 Washer, Spring Disc........................... 3 5:2:4 103-5156 Axle, Caster .......................................
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DECK SUPPORT GROUP Item Part No. Description 1 86-1990 2 99-5107 3 Qty. Item Part No. Description Qty. Washer .................................................. 6 22 3231-4 Bolt, Carriage 3/8-16 x 1 1/2 .................. 2 Nut, Lock 1/2-13 .................................... 12 23 3231-5 Bolt, Carriage 3/8-16 x 1 3/4 .................. 4 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 12 24 3233-34 Bolt, Carriage 1/2-13 x 2 1/2 ..................
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HEIGHT OF CUT ASSEMBLY – 109-7438 Item Part No. Description Qty. Item 1 62-1330 Bolt-Shoulder ......................................... 1 6 116-0118 Pawl, Transfer Lock ............................... 1 2 109-7130 Grommet................................................ 1 7 109-7335 Asm, Hoc Plate W/Decal ....................... 1 3 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1 7:2 116-0752 Decal, Cut Of Height ..............................
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CONTROLS GROUP Item 1 Part No. 109-8484 Description Qty. Console, Panel W/Decal Item 4 Part No. 1-807513 (38HP Kohler and all Kawasaki)............. 1 116-2845 Console, Panel W/Decal (EFI) ............... 1 116-1845 Console, Panel W/Decal 5 (All Kohlers except 38HP Kohler & EFI) . 1 1:2 Description Qty. Bolt, Carriage #10-24 x 1/2 (All except EFI) ...................................... 4 1-807513 Bolt, Carriage #10-24 x 1/2 (EFI) ...........
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MOTION CONTROL GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 116-0880 Asm, Mot Ctrl/Bushing RH ..................... 1 20 109-6590 Asm, Steering Handle LH ...................... 1 1:2 109-8054 Bushing, Flanged ................................... 4 20:1 109-5668 Grip, Control Lever ................................ 1 2 116-0881 Asm, Mot Ctrl/Bushing LH...................... 1 21 104-8301 Nut, Nyloc 3/8-16 Flg .............................
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PARK BRAKE GROUP Item Part No. Description 1 116-1878 2 3230-2 3 Item Part No. Description Brake Handle Asm ................................. 1 9 109-2889 Caliper-Brake......................................... 2 Bolt, Carriage 5/16-18 x 1 ...................... 2 10 109-0958 Plate, Brake Mount ................................ 2 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 2 11 92-5727 Screw, HH 3/8-16 x 1 1/4 patch lock ...... 4 4 60-1730 Pin-Clevis ................
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BRAKE HANDLE ASSEMBLY – 116-1878 Item Part No. Description Qty. Item Part No. Description Qty. Rod-Release, Brake .............................. 1 1 99-5107 Nut, Lock 1/2-13 .................................... 1 10 115-3581 2 117-0380 Spacer ................................................... 1 11 115-3592 Grip ....................................................... 1 3 115-3580 Arm-Brake, LH ....................................... 1 12 112-8387 Bolt, HH Shoulder 1/4-20 x 1.64 ...
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SEAT GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 116-0036 Asm, Seat W/Tracks .............................. 1 13 116-0181-03 Plate, Seat Support .............................. 1 3 109-9034 Seat Isolator .......................................... 4 14 116-0179-03 Plate, Seat Base ................................... 1 4 116-2323 Mount, Seat W/Decals ........................... 1 15 109-9881-03 Plate, Seat Latch ..................................
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SEAT W/TRACKS ASSEMBLY – 116-0036 Item Part No. Description Qty. Item Part No. Description Qty. 1 109-9801 Set, Seat Track ...................................... 1 6 2 109-9812 Set, Arm Rest Pads ............................... 1 7 82-2190 Switch, Occupancy ................................ 1 3 109-9815 Kit, Arm Rest Set ................................... 1 8 116-2793 Screw, Shoulder 3/8-16 x 1.80 ............... 1 9 116-2794 Knob, Adjuster .......................................
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FUEL TANK GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1O 109-9357 Fuel Tank Asm ...................................... 1 10Q 115-7868 Valve-Check, Vacuum ........................... 1 2 116-2131 Asm, Fuel Tank Low Perm Valve, Vacuum Control .......................... 1 32128-33 Nut, Whizlock 1/4-20.............................. 2 116-2232 W 11Q 116-2394 3 109-2365 Bumper-Rubber (W/Stud) ...................... 2 116-2619 Hose, Fuel ..........................
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FUEL TANK ASSEMBLY – 109-9357 & 116-2131 Item Part No. Description Qty. Item 2 46-6560 Bushing.................................................. 4 8 116-2460 Kit, Vent Line With Grommet RH ........... 1 3 116-2459 Kit, Fuel Line With Grommet .................. 1 9 116-2461 Kit, Vent Line With Grommet LH............ 1 4 9107944 Screw-Pan ............................................. 5 10 116-2462 Kit, Vent Line With Grommet Rear ........ 1 5 3253-17 Washer, Lock 3/16 ...............
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ENGINE GROUP – 23-29HP KOHLER Item Part No. Description Qty. Item Part No. Description Qty. 2 109-9905 Sheave ................................................. 1 14 116-0013 Oil Drain Hose Asm .............................. 1 3 116-1620 Kit, Clutch CMS 200 ............................. 1 14:1 109-1012 Plug...................................................... 1 4 109-6919 Washer-Clutch ..................................... 1 15 3234-5 Screw, HH FLG 5/16-18 x 3/4...............
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ENGINE GROUP – 24HP KAWASAKI Item Part No. Description Qty. Item Part No. Description Qty. 2 1-303334 Washer, Spring Disc 5/16 ...................... 1 13 116-2612-01 Anchor, Clutch ....................................... 1 3 109-6919 Washer, Clutch ...................................... 1 14 323-7 Screw, HH 3/8-16 x 1 1/4 ....................... 4 4 1-603610 Washer, Spring Disc 7/16 ...................... 2 15 33114-020 Screw, HH M8-1.25 x 20mm ..................
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ENGINE GROUP – 29HP KAWASAKI Item Part No. Description Qty. Item Part No. Description Qty. 2 109-9905 Sheave .................................................. 1 14 116-2612-01 Anchor-Clutch ........................................ 1 3 116-1620 Kit, Clutch CMS200................................ 1 15 323-7 Screw, HH 3/8-16 x 1 1/4 ....................... 4 4 109-6919 Washer-Clutch ....................................... 1 16 104-8301 Nut, Nyloc 3/8-16 Flg ...........................
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ENGINE GROUP – 34HP KAWASAKI Item Part No. Description 2 109-9905 3 116-1621 4 Qty. Item Part No. Description Qty. Sheave .................................................. 1 14 1-807259 Key, Machine 1/4 x 1/4 x 1 ..................... 1 Clutch Kit ............................................... 1 15 116-2612-01 Anchor-Clutch ........................................ 1 109-6919 Washer-Clutch ....................................... 1 16 323-7 Screw, HH 3/8-16 x 1 1/4 ................
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ENGINE GROUP – 38HP KOHLER Item Part No. Description Qty. 2 109-9905 Sheave .................................................. 1 19 103-1390 Ftg, Bushing .......................................... 1 3 116-1621 Clutch Kit ............................................... 1 21 109-0305 Hose, Fuel Line 13 3/4" ......................... 1 4 109-6919 Washer-Clutch ....................................... 1 22 2412-98 Clamp, Hose..........................................
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HYDRAULIC GROUP Item Part No. Description 1 116-1255 2 109-6658 3 Qty. Item Part No. Description Asm, Pump Idler .................................... 1 8 3233-34 Bolt, Carriage 1/2-13 x 2 1/2 .................. 6 Nut, Nyloc 3/8-16 Flg ............................. 1 9 99-5107 Nut, Lock 1/2-13 .................................... 6 116-1322 Hydro, LH 12CC W/Check 10 325-8 Screw, HH 1/2-13 x 1 1/4 ....................... 4 (48” or 52” Deck) ....................................
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HYDRAULIC GROUP (cont.) Item Part No. Description 1 116-1758 2 116-0233 3 4 Qty. Item Part No. Description Qty. Bracket, Anchor Cable .......................... 1 14Q 116-1631 Check Plug W/O-Ring ............................1 Kit, Fan Hydro ....................................... 1 15 3257-42 Key, Woodruff 5/16 x 1 ..........................1 116-0234 Kit, Pulley Hydro.................................... 1 17 116-0164 Filter, Hydro ...........................................
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PUMP IDLER ASSEMBLY – 116-1255 Item Part No. Description Qty. Item Part No. Description Qty. Screw, HH 3/8-16 x 1 1/2 ....................... 1 2 43-0940 Spacer-Hub, Blower ............................... 1 8 323-8 3 103-3504 Bearing, Spherical.................................. 2 9 32120-10 Ring, Retaining ...................................... 2 4 103-3505 Seal, Double Lip .................................... 1 10 302-19 Zerk, 1/4-28 Str......................................
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ELECTRICAL GROUP Item Part No. Description Qty. Item Part No. Description Qty. 2V 115-2796 Harness, Wire, Main .............................. 1 12 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 2 2:1 103-3895 Diode, TVS ............................................ 1 13 1-303287 Tie, Cable 5 1/2 (Small) (Air Cooled) ..... 3 2:2 218-578 Fuse, 10 Amp ........................................ 1 1-303287 Tie, Cable 5 1/2 (Small) (EFI) ................
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DECAL GROUP Item Part No. Description 1 109-7069 2 107-2102 3 Qty. Item Part No. Description Decal, Console ...................................... 1 16 1-633922 Decal, Anti-Scalp ................................... 1 Decal, ROPS Folding ............................. 1 17 109-9361 Decal, Belt Routing ................................ 1 1-403005 Decal, Danger ........................................ 2 18 116-0157 Decal, Hydro Oil ....................................
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ELECTRICAL DIAGRAM – ALL UNITS EXCEPT 29HP KOHLER EFI -37-
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ELECTRICAL DIAGRAM – 29HP KOHLER EFI -38-
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ELECTRICAL LOGIC SCHEMATIC – ALL UNITS EXCEPT 29HP KOHLER EFI -39-
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ELECTRICAL LOGIC SCHEMATIC –29HP KOHLER EFI -40-
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SERVICE RECORD Date Description of Work Done Service Done By -41-
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