Stufe a Pellet User Manual COMFORT PLUS Read the instructions carefully before installation, use and maintenance. The instruction book is an integral part of the product.
Congratulations! You are now the owner of an Extraflame stove! The Extraflame pellet stove is an ideal heating solution. It utilises the most advanced technology and is manufactured to the highest standards with a contemporary design, allowing you to enjoy the ambience and warmth of a natural flame in complete safety. This manual tells you how to use your stove correctly. Please read the entire manual carefully before using your stove.
Index Chapter 1 PRECAUTIONS AND SAFETY .................................................................................................................... 7 Chapter 2 TECHNICAL FEATURES ............................................................................................................................. 8 Chapter 3 WHAT IS THE PELLET? ............................................................................................................................. 11 PELLET STORAGE .....................
MECHANICAL THERMOSTAT (OPTIONAL) .................................................................................................................. 32 MECHANICAL THERMOSTAT INSTALLATION (OPTIONAL) ................................................................................... 32 MECHANICAL THERMOSTAT FUNCTIONING IN STDBY MODE (TO ALSO BE USED FOR TELEPHONIC ACTUATOR) ..........................................................................................................................................
WARNINGS AND SAFETY DEVICES The stoves produced by our establishment are built with attention to the individual components in a way to protect both the user and the installer from any accidents. It is therefore recommended that after any intervention on the product, authorised staff pay particular attention to the electric connections, especially the stripped parts of the wires. These must not escape from the terminal board in any situation, thus preventing possible contact with the live parts of the wire.
Chapter 2 WHAT IS THE PELLET? Pellets are realised by subjecting wood shavings i.e. the rejects of pure wood (without paint), sawmill, carpenter products and products from other activities connected to working and transforming wood, to very high pressures. This type of fuel is absolutely ecological as no glues are used to hold it together.
Chapter 2 If installation has been performed using this optional kit, the insert can be extracted or, more comfortably, use the appropriate lateral chute whenever a relevant opening has been made in the covering of the appliance. FRONT PELLET FEEDING OPTIONAL KIT figure 2.1 The use of this optional kit allows to feed the pellets into the feed-box from the front without extracting the flue, therefore without switching it off.
Chapter 2 Take the supplied Allen wrench, insert it into the relevant seat FIRE IRONS and turn in an anti-clockwise direction until fully home. If this operation has been carried out correctly the drawer will be blocked and cannot be moved forwards or backwards. At this point, take the internal drawer and pull it towards yourself to maximum opening: carry out this operation by attaching the two fire irons to the lateral holes in the drawer.
Chapter 3 ASSEMBLY AND INSTALLATION INSTRUCTIONS The installation must comply with: UNI 10683 (2005) heat generators fed with wood and other solid fuels: installation. The chimneys must comply with: UNI 9731 (1990) chimneys: classification according to thermal resistance. EN 13384-1 (2006) calculation method of the thermal and fluid-dynamic features of the chimney. UNI 7129 point 4.3.3 provisions, local rules and prescriptions of the fire brigade. UNI 1443 (2005) chimneys: general requirements.
Chapter 3 EXHAUST VENTING SYSTEM A system for fume exhaust venting that is independent from the appliance, composed of a pipe or channel, chimney or single flue, and chimney cap. FORCED DRAUGHT Air circulation by means of a fan driven by an electric motor. NATURAL DRAUGHT Draught resulting in a chimney/flue due to the difference in the volume mass existing between the (hot) fumes and the surrounding atmospheric air, without any mechanical suction aid installed inside or on top of it.
Chapter 3 CONNECTION TO THE EXHAUST VENTING SYSTEM EXHAUST CHANNEL OR PIPE For the assembly of the exhaust channels it is imperative to use non-flammable materials that are resistant to combustion products and any condensates. It is forbidden to use flexible metal pipes and asbestos cement for connecting the stove to the flue, also for preexisting exhaust channels. There must be continuity between the exhaust channel and the flue so that the flue does not lean on the stove.
Chapter 3 the flue connection. It is forbidden to run other air feed channels or piping for utilities inside the exhaust channels, even if they are oversized. It is also forbidden to fit manual draught adjustment devices on the forced draught appliance.
Chapter 3 Windproof chimney cap <3m 3-5% Flue Inspection Inspection figure 3.5 figure 3.6 <3m External insulated duct 45° 45° Inspection Inspection figure 3.7 ASSEMBLY AND INSTALLATION INSTRUCTIONS figure 3.
Chapter 3 CONNECTION TO THE FLUE AND COMBUSTION PRODUCT EXHAUST VENTING The flue must receive exhaust from a single heat generator. Direct discharge towards enclosed areas, even when roofless, is forbidden. Direct discharge of combustion products must take place on the roof and the exhaust duct must have the features set forth in the section “Chimney or single flue”.
Chapter 3 Roof pitch β 15° 30° 45° 60° CHIMNEYS, DISTANCES AND POSITIONING Distance between the Minimum height of the chimney crown and the chimney (measured from the outlet) A (m) H (m) < 1,85 0,50 m beyond the crown > 1,85 1,00 m from the roof < 1,50 0,50 m beyond the crown > 1,50 1,30 m from the roof < 1,30 0,50 m beyond the crown > 1,30 2,00 m from the roof < 1,20 0,50 m beyond the crown > 1,20 2,60 m from the roof CONNECTION TO EXTERNAL AIR INTAKES To ensure correct operation, the appliance must hav
Chapter 4 COMFORT PLUS INSTALLATION The Comfort Plus model is supplied with an iron sliding base that allows to install it in a pre-existing flue. This sliding base allows the easy extraction of the insert both for pellet feeding inside the feed-box and for any maintenance or cleaning at the end of the season. If there is no pre-existing flue, one can be built using the insert-holder pedestal (optional kit); in fact, the latter fixes the insert to the floor.
Chapter 4 The air vent must be made outside the flue as it must not suck heated air. Fix the base using the locking screws. Connect the conveyor pipe correctly to the piping for flue evacuation, the air vent box to the relative intake pipe and the conveyor to the ducting piping. Re-position the machine body by repeating the operations carried out previously in the reverse order. Finally, use the Allen wrench to turn the lockbolt anti-clockwise to block movement.
Chapter 4 The air vent must be made outside the flue as it must not suck heated air. Fix the base using the locking screws. Connect the conveyor pipe correctly to the piping for flue evacuation, the air vent box to the relative intake pipe and the conveyor to the ducting piping. Re-position the machine body by repeating the operations carried out previously in the reverse order. Finally, use the Allen wrench to turn the lockbolt anti-clockwise to block movement.
Chapter 4 AIR CIRCULATION PIPES It is necessary to create air recirculation inside the structure that covers the insert for correct functioning. This prevents the appliance from over-heating. To guarantee this, just realise one or more openings in the lower part and in the upper part of the covering. The following measurements must be respected: Lower part (cold air inlet) D total minimum surface 600 cm2. The openings in the lower part must be realised below the rest bottom.
Chapter 4 60 mm figure 4.7 35 mm 35 mm figure 4.
Chapter 4 86 Hot convection air The heat accumulated inside the covering must be vented to prevent excessive over-heating of the insert Forced ventilation The tangential fan distributes the heat developed by the insert into the environment. Air inlet from the environment To allow air recirculation an air inlet point must be envisioned, which is preferably positioned in the lower part of the structure in order to favour convection. The air must be withdrawn from the machine’s working environment.
Chapter 4 Air intake box figure 4.10 Air intake box figure 4.11 Regarding the air intake box, it is possible to apply the intake pipe above the base (see figure above) or below (see figure below) depending on requirements. These operations must be carried out by an authorised technician.
Chapter 4 DUCTING The insert has a pipe in the rear part that allows ducting of the heat developed by the machine. It is recommended to perform ducting using the piping that reflects the following specifications: internal diameter 80 mm insulated piping, The tract of pipe connected must not exceed 2m. figure 4.12 figure 4.13 figure 4.14 The insert is supplied with a ducting pipe, closed by a metal clamp: before connecting the piping, remove the plate and re-mount the screws to close the holes.
Chapter 5 PRODUCT FUNCTIONALITY CONTROL BOARD REMOTE CONTROL SENSOR D1 D2 figure 5.1 1 D ON/OFF BUTTON By pressing button 1 it is possible to switch the stove on and off automatically. 2-3 D AIR TEMPERATURE SETTING Buttons 2 and 3 are used to adjust the room temperature inside the house. 4-5 D FUNCTIONING POWER The heat power can be adjusted using buttons 4 and 5 Display D1 to view the various messages. Display D2 to view the power set. CURRENT DAY AND TIME ADJUSTMENT Controls procedure 1.
Chapter 5 5. Display D1 will show the current time, the hours flashing while the minutes are fixed: use keys 2 and 3 to adjust the time and then confirm using key 5. 6. At this point the hours will become fixed and the minutes will start to flash: use keys 2 and 3 to adjust the minutes. To go back to selection of the hours, press button 4 again or escape and confirm using button 1. FUNCTIONING CYCLE BASIC INSTRUCTIONS The stove you have purchased uses pellet fuel.
Chapter 5 3. If points 1 and 2 have been performed correctly, when the flame is developed the stove will pass to start mode ( “AU 07”). 4. On termination of the start phase the stove will pass to normal functioning: display D1 will show the room temperature while display D2 will show the work power. ATTENTION!!! 1. DO NOT USE ANY INFLAMMABLE LIQUIDS FOR IGNITION 2. DO NOT ALLOW THE BAG OF PELLETS TO COME INTO CONTACT WITH THE BOILING HOT STOVE DURING THE FILLING PHASE 3.
Chapter 6 ROOM THERMOSTAT DIGITAL THERMOSTAT (AS PER STANDARD) The appliance can control the room temperature using a digital thermostat, which can lower the heating power to minimum when a pre-set temperature is reached. 1. When the stove is started and has entered normal functioning mode, display D1 will show a number (e.g. 21°C); this value indicates the room temperature. 2.
Chapter 6 Open contact thermostat D the stove switches off or stays off showing “STBY” on display D1. This function can be suspended temporarily by pressing key 1: If from “STBY” D the stove will remain off alternatively showing “STBY”, “OFF” and current time on the display D1. If from “T ON” D the stove switches off alternatively showing “T ON”, “OFF” and current time on the display D1. To go back to using the function, press button 1 again.
Chapter 7 USER PARAMETERS Display D1 OFF 00:00 00:00 OFF 1 00 00:00 00:00 OFF 1 00:00 00:00 OFF 1 Display D1 06:00 22:00 25 20 Display D1 00 Display D1 ON 00 USER PARAMETERS WEEKLY PROGRAMMER Display D2 Function 0 Activation/deactivation of the weekly programmer 1 Time 1st switch-on 2 Time 1st switch-off 3 Ignition/switch-off consents for various days 4 Installer parameter 5 Time 2nd switch-off 6 Time 2nd switch-off 7 Ignition/switch-off consents for various days 8 Time 3rd switch-on 9 Time 3rd switch-off
Chapter 7 Parameter Display D2 0 1 2 3 4 5 6 7 8 9 A Function Act. /deact. weekly programmer Time 1st switch-on Time 1st switch-off Ign./switch-off consents for the various days Installer parameter Time 2nd switch-on Time 2nd switch-off Ign./switch-off consents for the various days Time 3rd switch-on Time 3rd switch-off Ign.
Chapter 7 To confirm and continue programming, press button 5. Press button 4 to go back to the previous parameter. Parameter 4 (D2=4 (flashing); D1=00) N.B. This parameter is reserved for the after-sales service and must not be modified. Parameter 5 (D2=5 (flashing); D1=E.g. “15:00”) Use buttons 2 or 3 to set “15:00”, which corresponds to the switch-on time of the 2nd time span. To confirm and continue programming, press button 5. Press button 4 to go back to the previous parameter.
Chapter 7 Parameter A (D2=A (flashing); D1=E.g. “OFF1”) At this point the values introduced in this parameter have no value as the ignition and switch-off of the 3rd time period have been disabled. To confirm and continue programming, press button 5. Press button 4 to go back to the previous parameter. Press button 1 to escape. Nota bene: The relative indicator light on the control board will switch on when the weekly programmer is active (see display table description).
Chapter 7 The various parameters must only be set with the stove off! Summary table Display D1 06:00 22:00 25°C 20°C Display D2 B C D E Function Start of day time/end of night time End of day time/start of night time Day time max. temperature Night time max. temperature Once the function is activated the machine must be ignited using key 1. When the stove switches off due tot he maximum temperature reached, “DOFF” will appear on display D1.
Chapter 7 If the problem occurs after only a few months working, check that routine cleaning stated in the stove booklet, has been carried out correctly. The regulation to be performed is a percentage. Therefore a modification of this parameter will lead to a proportional variation of all stove feeding speeds. To access the percentage adjustment of pellet feeding, enter the user programming by pressing key 3 and, holding this down, press key 5.
Chapter 8 Chapter 8 CLEANING Maintenance operations guarantee correct functioning of the product through time. Failure to comply with these operations can jeopardise the safety of the product. CLEANING THE BRAZIER The brazier must be cleaned every day. remove the brazier from the relevant compartment and free the holes using the appropriate fire irons supplied. remove the ash from the brazier using a suction device. suck the ash deposited in the brazier compartment.
Chapter 8 CLEANING THE HEAT EXCHANGER (MONTHLY) The heat exchangers chamber must be cleaned every month as the soot deposited on the rear of the cast iron hearth wall blocks the regular flow of fumes. To access the heat exchangers, remove the central piece from the hearth wall, following the operations described below: Remove the brazier from its location Turn the lockbolt by 180°. Hold the extractable cast iron and pull it downwards.
Chapter 9 PRODUCT DISPLAY TABLES SIGNALS Signals Display ATTE HOT LOU T ON STBY DOFF DOFF RAF / BLAC OUT PUL Reason Solution When the stove switches off (normal or caused by A new ignition is attempter when the stove has an alarm) it is necessary to wait until it cools down just been switched off (normal switch-off or completely, therefore clean the brazier. caused by an alarm). The stove can only be re-ignited when these operations have been performed.
Chapter 9 ALARMS Signals Display Reason Indicates the presence of an alarm FUM FAIL Fault correlated to the flue exhaust motor. FUMI TC Fault correlated to the flue probe HIGH TEMP Excessive pellet feed. DEPR FAIL The door is not closed correctly. The ash drawer is not closed correctly. The depression sensor is faulty. The combustion chamber is dirty. The flue exhaust pipe is blocked. NO ACC 40 The pellet feed-box is empty. Pellet feed calibration in adequate.
Chapter 9 LUMINOUS INDICATORS Signals Display Reason It indicates functioning weekly Solution programmer It is on when the weekly programmer is active. For all settings relative to the following function see the “Weekly programmer” function. It is on/off when the room temperature is below/above the It indicates the “Room thermostat” set threshold. function To modify the temperature threshold, use keys 2 and 3 during normal functioning. It is on when the “Day-night temperature function” is active.
Chapter 10 WARRANTY EXTRAFLAME S.p.A. reminds you that the manufacturer is the owner of the rights envisioned by the Legislative Decree dated 2 February 2002, n. 24 and the following warranty does jeopardise these rights. This warranty certificate, granted by Extraflame S.p.A., with offices in Montecchio Precalcino (VI), via dell’Artigianato 10, refers to all stove components supplied by Extraflame S.p.A.
Chapter 10 Extraflame S.p.A. is not liable for any damage/injury that can, directly or indirectly, affect persons, objects and pets as a consequence of failure to comply with the prescriptions indicated in this manual and the standards in force regarding installation and maintenance of the appliance.
Chapter 11 QUALITY CONTROL Document to be kept and produced if an intervention is requested under warranty Name Surname Address Post code Municipality of residence Province Telephone Model Serial N°.
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Stufe a Pellet EXTRAFLAME S.p.A. Via Dell’Artigianato, 10 36030 MONTECCHIO PRECALCINO Vicenza - ITALY Tel. 0445/865911 Fax 0445/865912 http://www.lanordica-extraflame.com E-mail: info@extraflame.com Extraflame reserves the right to vary the features and data given in this document at any time without forewarning, in order to improve its products. This manual, therefore, cannot be considered as a contract for third parties. This document is available at www.extraflame.