Model 3000B - Gravity Feed Automatic Component Handling System User’s Manual Version 3.0.3 June 5, 2001 Exatron, Inc. 2842 Aiello Drive San Jose, California 95111 (408) 629-7600 Tel (800) exa-tron Tel (408) 629-2832 Fax www.exatron.
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Exatron 3000B TABLE OF CONTENTS CHAPTER 1 INTRODUCTION.................................................................................................................... 1-1 MODEL 3000B OVERVIEW...................................................................................................................................... 1-1 EXATRON SUPPORT SERVICES ................................................................................................................................
Exatron 3000B Handler Binning Setup ....................................................................................................................................... 3-4 I. Introduction:............................................................................................................................................................ 3-4 II. Designing Bin Assignments: ..............................................................................................................................
Exatron CHAPTER 8 3000B DRAWINGS ............................................................................................................................. 8-1 MECHANICAL ..................................................................................................................................................... 8-1 ELECTRICAL .......................................................................................................................................................
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Exatron 3000B Chapter 1 Introduction This user's guide provides installation, operation and maintenance information for all 3000B Series Handlers. The EXATRON Model 3000B Handler is a tube to tube, gravity feed, eight-sort handler designed for a wide variety of package types ~ both surface mount and through-hole technologies ~ using Snap-On Changeover Kits to convert from one device size to another.
Exatron 3000B The handler may be operated in either of two modes: AUTO or MANUAL. MANUAL operation allows for Handler Diagnostics sequences to be run, Handler Set-Up changes to be entered, and mechanical adjustments to be made at the operator's convenience before, during, and after automatic Handler operation. AUTO operation continuously cycles devices through the handler. The handler will stop when empty but re-start automatically when more devices are loaded.
Exatron 3000B Exatron Support Services Toll-Free Telephone Customer Service Line For factory technical support, call 1-800-EXA-TRON, between 8:00 A.M. and 5:00 P.M. Pacific time, Monday through Friday. When calling, please have your EXATRON equipment close at hand, along with the following information: z z z The exact wording of any messages that appeared on your handler display. A description of what happened and what you were doing when the problem occurred.
Exatron 3000B Offshore Warranty Service An EXATRON Handler purchased in the United States and then shipped offshore will be warranted through EXATRON in California. Replacement parts are furnished for a period of one year from date of purchase with the exception of replacement contactors. In most cases, it will not be necessary to return the worn part from the offshore user location.
Exatron 3000B The Model 3010B with One Elevated Temperature Track The Model 3010B Hot Rail adds a single track hot rail to the input of the handler. This track holds twenty inches of devices in order to preheat them prior to test. The temperature range of the Hot Rail is ambient to +125° C. AC heaters are located within the Hot Rail. Exceptional temperature control is maintained by constantly monitoring four points in the Rail and four points in the Test Site.
Exatron 3000B FIGURE 1-1 A. OCTOLAODER MOTOR. B. TILT MECHANISM. C. AIR REGULATOR. D. SERIES 3000B REMOTE POWER SUPPLY. E. BASE PLATE. Please refer to drawing #3000-215 for base plate bolt-down hole pattern. ALL BENCHTOP HANDLERS MUST BE SECURELY BOLTED TO THE TOP OF THE WORKBENCH. F. TEST HEAD DOCKING BLOCK. G. SHUTTLE STEPPER MOTOR. H. HANDLER PORT INTERFACE. I. OCTOLOADER SIDE BEARING BLOCK. J. RS-232 INTERFACE PORT. K. FRONT PANEL CONTROL. L. LEFT HAND OCTOLOADER STOP ADJUST BLOCK. M.
Exatron 3000B FIGURE 1-1 www.exatron.
Exatron 3000B Warning/Caution Labels YOUR NEW EXATRON HANDLER WILL ARRIVE WITH SOME OR ALL OF THE FOLLOWING WARNING LABELS ATTACHED: EXATRON PART NUMBER LABEL TEXT LAB03-001 DANGER - INVISIBLE LASER RADIATION WHEN OPEN ... LAB03-004 DANGER - ELECTRICAL HAZARD LAB03-006 CAUTION - DO NOT OPERATE WITHOUT GUARDS ... LAB03-007 DANGER - WATCH YOUR HANDS AND FINGERS LAB03-008 CAUTION - BEFORE CLEANING OR SERVICING ... LAB06-001 CAUTION - HIGH TEMPERATURE LAB09-001 THIS UNIT SOLD AND SERVICED BY .
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Exatron 3000B Chapter 2 Installation Basic installation of your new Exatron handler will consist of the following three major steps: I. Unpacking the handling equipment and assembling its peripheral parts. II. Powering up the handler and running Diagnostics sequences. III. Cycling sample tubes of devices. These multi-part steps are described in detail below.
Exatron 3000B Compressed Air Your Exatron handler may require a compressed air supply. If your specific changeover kit requires compressed air, connect the handler to an 80 PSI (+/- 3PSI) air source. Please refer to the "Air Requirements" section of the Model 3000B General Operating Specifications for further details. Using compressed air can be hazardous.
Exatron 3000B 5. Save the bolts and their washers with the wooden base and return them to the shipping container. 6. Replace the internal carton and the top cushion panel. 7. Carefully examine the space between the container and the four side cushion panels for any additional parts since Tube Holder extensions and sample devices are often packed in these spaces. 8. Replace all packing material and internal boxes.
Exatron 3000B Open the fred shipping box and remove all parts of the metal fred. Inside the box you will find one additional set of FRED assembly instructions, Detail Figures A, B and C, and one FRED parts list. Assemble the base of the FRED first. Refer to Detail A. www.exatron.
Exatron 3000B 1. Using six #1/4 - 20 x 1.75" long bolts and six lock washers, attach the two uprights to the base plate. Note the location of the small holes in the base in relation to the uprights. 2. Tighten all six bolts. 3. Locate the two riser bars (#3000-041) and the rigid support bar (#3000-034.) Using four #1/4 - 20 x 2.
Exatron 3000B Please refer to Figure C. 3. Locate the two plate hanger blocks (#3000-037.) 4. Using two #1/4 x 20 x1.50" long bolts and two lock washers, mount the plate hanger blocks onto the frame, threaded end up. These holes are marked "G" on FRED detail Figure C. Do not tighten the bolts yet. 5. Remove the handler main plate (#3000-301) from the base plate (#3000-216). Remove the hinges and the tilt blocks. 6. Using two #1/4 x 20 x .
Exatron 3000B UNPACKING HOT RAIL HANDLERS: MODEL 3010B Tools required: One standard flat-bladed screwdriver One Phillips head screwdriver The Model 3010B Hot Rail is shipped in at least three boxes. The largest box, 46" x 23" x 32" contains the handler/hot rail as an assembled unit. The FRED box is 5" x 33" x 24" and contains the Free Rolling Exatron Dolly frame. The third box, 20" x 18" x 18", contains two power supplies.
Exatron 3000B 5. Locate the two blue pivot plates (#3000-035.) 6. Locate two #3/8 x 16 x 2.75" long bolts, four #3/8 x 16 x 1.75" long bolts, six #3/8 lock washers and six #3/8 x 16 hex nuts. 7. Place the #3/8 x 16 bolts and pivot plates on the risers. push the bolts in just far enough to hold this assembly together and still leave room for the handler frame to be placed inside. The bolts can then be pushed quickly into the handler frame while it is held in position. 8.
Exatron 3000B General Operating Specifications Electrical Requirements Handlers shipped either within the United States or off-shore have built-in electrical supply capability for 100VAC to 240VAC, 50Hz to 60Hz, except in the case of the Model 3010B Hot Rail. The Hot Rail thermocouple card contains either a 50Hz crystal or 60 Hz crystal, which must be specified by the customer. Model 3010B Hot Rails operating at 240 VAC require an optional step-down transformer for the handler's heaters.
Exatron 3000B Environmental Operating Specifications Location ALL "BENCHTOP" (ALSO KNOWN AS "TABLE TOP," "PLATE MOUNTED") HANDLERS MUST BE BOLTED SECURELY TO THE TOP OF THE BENCH. The handler's center of gravity is fairly high in relation to the benchtop. This makes the handler unstable if not bolted down, which could result in the handler being knocked over. This can cause serious damage to the handler and injury to the user.
Exatron 3000B DUT Materials Device Under Test Component packages vary in the materials from which they're made. The composition and size of packages can cause wear on the parts of the handler with which they come into contact. Heavy, roughsurfaced DUTs will cause handler wear faster than lighter, smoother materials. The best defense against the effects of the DUT material on a handler is to ensure that the handler is properly adjusted for the package it is running.
Exatron 3000B Powering Up, Running Diagnostics You may find it beneficial to contact your local Exatron Representative to assist you in setting up your handler. If you prefer, please feel free to call the Exatron Customer Service Department for assistance as needed during set up. Our toll-free telephone number is 1-800-EXA-TRON. After you have unpacked and assembled the handler according to the instructions shown above, review this entire user's manual before proceeding. 1.
Exatron 3000B 4. DO NOT PLUG THE HANDLER INTO THE POWER SUPPLY YET. First plug the power supply only into a grounded wall outlet. Turn the power supply on by pressing the red power button and verify that the +5 volts and +24 volts are operational. If you wish to check/calibrate the power supply output, please refer to Chapter 7, Preventive Maintenance. 5. Turn the power supply off again. Now connect the handler power cord to the power supply via the white Molex connector. 6.
Exatron 3000B Practice session: Cycling sample devices 1. Upon completion of all Handler Diagnostics sequences, turn the handler power off, then on again. When the handler controller displays MOD SET UP ? NO, press the [SET UP] button to toggle this message to MOD SET UP ? YS. 2. Make all necessary Set Up Modifications as detailed in Chapter 4, Handler Set Up. 3. Locate a sample set of devices and tubes to use for practice. 4.
Exatron 3000B The Exatron Octoloader EXATRON’S eight-tube capacity automatic tube loading mechanism, called the Octoloader, will automatically load any device supplied in tubes into your EXATRON handling system. The Octoloader assembly snaps onto the handler for easy conversion from one device size/type to another. The Octoloader is a moving plate that holds tubes of devices and is controlled by the handler’s CPU via a stepper motor.
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Exatron 3000B Chapter 3 Interface Information OVERVIEW The test site on the Handler may be interfaced to virtually any programmer and/or tester available. Some interfaces require custom configuration prior to shipment but the only requirement for a given programmer or tester is that it be capable of issuing and accepting commands to and from the handler or the system controller. There are two basic parts to the handler's interface with your programmer/tester. 1. The first part is the "DUT Interface.
Exatron 3000B General Interface Options and Set Up Accessing a Handler Control Interface: When the handler powers up, you will be given the opportunity to, PICK INTERFACE? If you press the [Enter] button, the previously selected interface (or default interface, if RAM was cleared) will be selected. Listed below are the standard interfaces currently supplied with the handler. NOTE: New interfaces are added to the handler from time to time. Please contact EXATRON for updates as required.
Exatron 3000B Pick Up Delay: Address 00A9 This delay allows additional time after the handler has detected the device under the plunger before turning on the vacuum to pick up the DUT at the start of the test cycle. The delay counts down in HEX, in 10 millisecond steps. This feature applies to Plunge-to-Board and Swing Head changeover kits only. Stop On Fail Y/N: Address 00AA 30 = Stop on Fail FF = Run Failed Devices, No Stop This option allows the handler to Stop on Fail, or not.
Exatron 3000B Handler Binning Setup I.Introduction: EXATRON handlers are designed to accept as many as eight sort messages from your tester/programmer equipment. Selecting which output bins the handler will then put your devices in is accomplished by programming the handler to match physical output bins to tester sort results. The tester sort signals will come into the handler via the Parallel Port or the RS232 Port.
Exatron 3000B IV. Storing Bin Assignments in Handler Memory: The handler uses a look-up table to assign handler output bins/tubes to tester sort signals. The output tube parameters are stored as a two digit hexadecimal number in the handler’s memory (e.g.: “E5”). The first digit describes what happens with tubes numbered five through eight, and the second digit describes what happens with tubes numbered one to four.
Exatron 3000B Memory addresses in handler memory for output binning data: Sort # Address 1 00C0 2 00C1 3 00C2 4 00C3 5 00C4 6 00C5 7 00C6 8 00C7 www.exatron.
Exatron 3000B Test Signal - Bin Sort Data Worksheet Instructions: 1. Write the number of the sort signal you are working on under “Sort Signal #”. 2. Write a “1” under each tube you wish to use for that signal. 3. Write a “0” under each tube you are not using. 4. Compare the pattern with the chart on the left of the page. 5. Enter the Data result under each pattern. 6. Put that data result in the handler memory at the address shown for that sort number.
Exatron Sort Signal Patterns 3000B 8 7 6 5 4 3 2 1 __ __ __ __ __ __ __ Hex Data Numeral Sort Signal Patterns ____ 8 7 6 ____ 5 4 3 2 1 __ __ __ __ __ __ __ Hex Data Numeral Sort Signal Patterns ____ 8 7 6 ____ 5 4 3 2 1 __ __ __ __ __ __ __ Hex Data Numeral Sort Signal Patterns ____ 8 7 6 ____ 5 4 3 2 1 __ __ __ __ __ __ __ Hex Data Numeral Sort Signal Patterns ____ 8 7 6 ____ 5 4 3 2 1 __ __ __ __ __ __ __ www.exatron.
Exatron 3000B Handler Port Interface THE HANDLER PORT INTERFACE USES SIMPLE TTL-COMPATIBLE SIGNALS TO CONTROL THE HANDLER. This parallel port interface utilizes the 24 pin “D” connector on the side of the handler. It has been designed to be compatible with “MCT-type” tester control interfaces. The HANDLER PORT interface uses the addresses 00C0 through 00C7 for tester sort to output bin and address 00BC for double test on/off selection.
Exatron 3000B FIGURE 3-1B HANDLER INTERFACE PORTS DETAIL HANDLER PORT SEE 5000-A89 FOR DETAILS MATING CONNECTOR CINCH #57-30240 Sort 1 1 Sort 2 2 Sort 3 3 Sort 4 4 Sort 5 5 Sort 6 6 Sort 7 7 Sort 8 8 nd 2 Start 9 Start Test Pulse 10 HandlerVcc +5VDC 11 Handler Ground 12 13 14 15 16 17 18 19 20 21 22 23 24 Input 9 EOT NOTE: NEVER CONNECT Not Used TESTER Vcc TO Not Used HANDLER Vcc Not Used Output 8 Output 7 Output 6 Output 5 Output 4 Start Test Level HandlerVcc +5VDC Handler Ground REMEMBER: 1.
Exatron 3000B FIGURE 3-2 HANDLER PORT INTERFACE Timing Detail The handler first moves a device into the test site. After allowing time for the device to settle, (NOTE: this settling time is programmable; use address 0097) the test head plunger picks up the device and plunges it down toward the contactors. Then the handler issues a start pulse (Pin 10) to the tester. The start pulse width is programmable, (address 0098) but will be pre-set to 20 milliseconds.
Exatron 3000B To abort the test, press the [Clear] button on the handler controller. This will sort the DUT to the Home bin, output tube 5. Once the handler receives a sort pulse, it checks that: 1. The sort has a corresponding output. If not, you will see: NO SORT ERROR displayed, advising that there are no outputs available. 2. Only one sort has been received. Only one sort signal is allowed. If multiple sorts were received, you will see: MULTI SORT ERR displayed.
Exatron 3000B operator that the handler is making an error, when in fact the tester has made an error. Therefore, it is a good idea to set this check to On whenever your application allows for it. SECOND START PULSE FEATURE 2ND START WIDTH: ADDRESS 00D8 2ND START DELAY: ADDRESS 00D9 ND Exatron has added a “2 START PULSE” to the EXATRON Handler Port interface.
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Exatron 3000B RS-232 Interfaces EXATRON SUPER ~ EXATRON RS-232 ~ H P RS-232 ~ PROGRAMMER RS-232 RS-232 Port Options: Listed below are addresses in the handler's battery backed-up RAM which may be edited to fine tune the handler for your specific programmer/tester and sorting requirements. These addresses are not part of the standard power-up selections and may be modified only by “Changing The RAM,” as described in the Handler Set-Up Chapter of this manual.
Exatron 3000B Exatron Super The Exatron Super interface allows for computer control of the handler, tester/programmer, and label/laser marker as a complete system. This interface uses the handler’s RS-232 Control Port to communicate with the controlling computer running Exatron E5000 laser software or Exatron Label Maker software. The actual connection to the computer is usually COM1, COM3, or the first port on the Digiboard I/O box. This may vary depending upon your handler's configuration.
Exatron 3000B EXATRON SUPER RS-232 CONTROL COMMANDS: [5000 SERIES ONLY.] This information is subject to change without notice. Contact EXATRON for latest revision. The following RS-232 control commands are used by the EXATRON 5000 Series Handlers. The handler must be set to use the EXATRON Super interface only. These commands do not apply to the handler’s Programmer RS-232 interface, or EXATRON RS-232 interface, or to any other RS-232 interface.
Exatron 3000B END LASER [CR] The handler is requesting an End-Of-Mark answer. Send an ASCII “Z[CR]” when the laser mark is complete. ERROR [CR] The handler has received a command, but the command was not understood or is not one of the legal commands used by the handler. No answer is required, but if you want the handler to perform some operation, then retry your previous command.
Exatron 3000B REMOTE RAM COMMANDS: “A” command = Request ROM/RAM address setting. To check a single address setting in both the handler’s ROM and RAM, send “A90 [CR]”. A for address, 90 to FF for a given address. The handler will send back: 90 ROM 01 RAM 01 [CR] This displays the current address location selected, the ROM default setting, and the current RAM setting. “P” command = Pause Handler First, send a + (plus) to the handler; wait for the handler to return a + (plus.
Exatron 3000B BASIC HANDLER/CPU TEST CYCLE HANDSHAKE Summary: [EXATRON uses only standard upper case ASCII characters.] 1. 2. 3. 4. 5. 6. 7. HANDLER SENDS AN "H [CR]." TESTER SENDS AN "R," READY. HANDLER CLOSES TEST CONTACTS ONTO THE DEVICE UNDER TEST (“DUT.”) HANDLER SENDS AN "S [CR]," START TEST (FIRST TEST CYCLE.) TESTER SENDS TEST SORT RESULT, “1” THROUGH “8” OR "0" FOR REMOTE RETEST. HANDLER OPENS TEST CONTACTS. DUT CYCLES TO AN OUTPUT TUBE; A NEW CYCLE STARTS.
Exatron 3000B NOTE: If the handler receives an incorrect bin sort, the message: BAD TEST RESULT will be displayed. The handler display will also flash the HEX equivalent of the result received on the handler's output door LED’s. You may press the [Enter] button to reissue a Start Test command and the handler will try a second test. You may press the [Clear] button to abort the test and restart operation, or send the handler ✻" or "2A" in HEX.
Exatron 3000B HP RS-232: The HP RS-232 interface was originally added to the Model 5000 handler at the request of one of Exatron’s customers at Hewlett Packard. The customer wanted to use the basic Exatron RS-232 Interface with some additional information sent from the handler to the computer controlling the customer’s tester. This information adds to the basic Exatron RS-232 commands which we have incorporated into our Series 5000 and Series 3000B handlers.
Exatron 3000B L for a special case error. In the case of PART DROPPED ? message, the handler has failed to pick up the device with the test site plunger. The operator may press the handler’s [Enter] button to have the handler try again to pick up the device at the plunger. Or, the operator may press the [Clear] button to abort the test cycle and flush any device at the test site plunger to an output tube. E for the special case error that the handler is empty.
Exatron 3000B Programmer RS-232 Troubleshooting Guide Follow all troubleshooting steps in sequence. 1. When I click the RunALL icon at the start of a new job, the monitor displays: “FE ERROR” message. This error occurs when using a DATA I/O programmer only. The error message has been sent by the DATA I/O programmer and is being displayed on your EXATRON equipment. This message is described in the DATA I/O user manual as, “Undefined Error --- An error occurred that the CRC program could not categorize.
Exatron 3000B Chapter 4 Handler Set Up Overview The intelligent front panel microterminal of the Model 3000B handler controller allows jobs to be set up and running in minutes. Set Up consists of making handler operation selections regarding Package Type, Interface Type, Output Tube Full Count, Plunge Depth (for plunge-to-board changeover kits) and Stop On Fail features for the job you wish to run.
Exatron 3000B 3. Turn the handler ON by pressing the RED mushroom style power button on the front of the power supply. NOTE: You may turn OFF the power to the handler at any time except within the first ten seconds of having turned the handler ON. Always turn the handler OFF when you move either the handler or the power supply. NOTE: The handler uses a BURR-BROWN Microterminal control panel, fully integrated into the Model 3000B system.
Exatron 3000B 7. If you do wish to change any or all of the above settings, press the [SET UP] button to toggle the readout to MOD SET UP ? YS. Now press the [ENTER] button to make changes. A. The handler will now display PICK INTERFACE? Select HANDLER PORT by pressing the [1] key. Select EXATRON SUPER by pressing the [2] key. Select PROGRAM RS-232 by pressing the [4] key. Select EXATRON RS-232 by pressing the [5] key. [Enter] = Sets your selection.
Exatron 3000B Enter changes to the plunge depth using the controller keypad number keys. The handler allows changes to each digit from lowest to highest in order. First enter Ones, then Tens, then Hundreds, then Thousands. For example: to enter a plunge depth of 625 steps, press 5, then 2, then 6, then 0. The display will read: 0625. [-] The minus key will set the count to 0000. [Enter] = Sets your selection. [Clear] = Resets to the top of the handler's PLUNGE = XXXX loop. E.
Exatron 3000B CHANGE RAM The Model 3000B system allows the operator to change the RAM of the handler CPU. To access the Change RAM Mode of the Model 3000B: 1. Press the [SET UP] button on the handler controller. The message CHANGE RAM? NO will appear. 2. Press [SET UP] again to toggle the YES/NO option to YES. The message CHANGE RAM? YES will appear. 3. Press [Enter]. The message LOAD DEFAULT NO will appear. If you choose LOAD DEFAULT NO the handler will leave all RAM addresses as they were.
Exatron 3000B RAM ADDRESS LISTING The following table describes each address in numerical order. This information is current as of the revision date of this manual, however, the handler firmware changes regularly. Please refer to the Change Over Kit Supplemental Chapter of this manual for addresses/features specific to your system as shipped from the Exatron factory. Exatron offers free firmware updates upon request, for the life of the equipment.
Exatron 3000B ADRS DESCRIPTION ROM RAM OPTIONS COMMENTS 009A Count Mask 00 00 to FF Allows the operator to designate a bin or bins that will ignore the pre-defined full tube count. This is useful when using bulk/bucket outputs. A total count is maintained, but the output/tube selected will never “fill”. For example, bit map 10 = Sort 5; 00 = No masking; 08 = Mask bin 4.
Exatron 3000B ADRS DESCRIPTION ROM RAM OPTIONS COMMENTS 00A7 Wiggle Octoload 00 00, FF 00A8 Octo 0/4/8 Tubes 08 00, 04, 08 To wiggle the octoloader as it moves from track to track, or during a jam. 00 = Wiggle Octoloader FF = Wiggle turned off 00 setting is for no octoloader. (hand input) 04 sets octoloader for 4-tube input. 08 sets octoloader for 8-tube input. 00A9 Pick-up Delay 08 00 to FF 00AA Stop on Fail Y/N 30 30, FF See Display Dictionary for further details.
Exatron ADRS DESCRIPTION 00B3 00B4 3000B ROM RAM OPTIONS COMMENTS Delay to allow gate to close on PLCC Type 4 CO kits. Counts down in HEX in 10 msec steps Adds a delay after the label has been detected by the vacuum on the label pick up head. Time to allow the label to be fully picked up by the pick up head. Counts down in Hex in 10 msec steps. Delays shuttle solenoid being turned off after device has exited the shuttle into the output tube. Allows more time for device to completely exit the shuttle.
Exatron ADRS DESCRIPTION 00BF 3000B ROM COMMENTS RAM OPTIONS FF 00C0 Sort 1 Bins 1-8 EF 00 to FF 00C1 Sort 2 Bins 1-8 10 00 to FF 00C2 Sort 3 Bins 1-8 10 00 to FF 00C3 Sort 4 Bins 1-8 10 00 to FF 00C4 Sort 5 Bins 1-8 10 00 to FF 00C5 Sort 6 Bins 1-8 10 00 to FF 00C6 Sort 7 Bins 1-8 10 00 to FF 00C7 Sort 8 Bins 1-8 10 00 to FF 00C8 1 30 to 39 00C9 00CA 00CB 00CC 00CD 00CE 00CF Pick Up Step 1000 Pick Up Step 100 Pick Up Step 10 Pick Up Step 1 Apply Step 100 Apply Ste
Exatron 3000B ADRS DESCRIPTION ROM RAM OPTIONS COMMENTS 00D6 Plunge Steps 10 4 30 to 39 00D7 Plunge Steps 1 6 30 to 39 For Plunge to Board Type 4 Changeover Kits. Sets the 10s digit of the Z-motor plunge to contact steps. Set as ASCII Number. For Plunge to Board Type 4 Changeover Kits. Sets the 1s digit of the Z-motor plunge to contact steps. Set as ASCII Number. 00D8 2 Start Width nd 00 00 to FF 00D9 2 Start Delay nd 00 00 to FF 00DA Soak Time 1.
Exatron 3000B ADRS DESCRIPTION ROM RAM OPTIONS COMMENTS 00E7 Pickup 1000 0 30 to 39 00E8 Pickup 100 9 30 to 39 00E9 Pickup 10 0 30 to 39 00EA Pickup 1 0 30 to 39 00EB T Site 10000 0 30 to 39 00EC T Site 1000 5 30 to 39 00ED T Site 100 0 30 to 39 00EE T Site 10 0 30 to 39 00EF T Site 1 0 30 to 39 00F0 Exit 10000 1 30 to 39 00F1 Exit 1000 0 30 to 39 00F2 Exit 100 8 30 to 39 00F3 Exit 10 0 30 to 39 00F4 Exit 1 0 30 to 39 00F5 Password On/Off 00
Exatron 3000B ADRS DESCRIPTION ROM 00FA Soft Full/Half 02 RAM OPTIONS 00, 02 00FB Up Steps 100 0 30 to 39 00FC Up Steps 10 2 30 to 39 00FD Up Steps 1 1 30 to 39 00FE Self Adj Z Extra 2 30 to 34 00FF www.exatron.com COMMENTS Sets the Z-motor to use full (0.006”) steps, or half (0.003”) steps in this special reduced-impact plunger sequence. 00 = Full step setting; 02 = Half step setting.
Exatron 3000B Chapter 5 Handler Diagnostics OVERVIEW This chapter describes the operation of the handler's extensive built-in diagnostics. These Diagnostics allow every sensor, solenoid, switch, motor, and I/O Port in the handler to be individually tested. Use these checks to troubleshoot any problem the handler may have.
Exatron 3000B You may also enter Diagnostics Mode during most automatic device jam-clearing cycles, when the output tube cover LEDs are flashing. If Diagnostics Mode is accessed during a jam, the handler will exit its automatic jam-clearing cycle and enter Diagnostics. When Diagnostics procedures are complete, the handler will return to its previous place in the program, upon exiting Diagnostics.
Exatron 3000B [2] key = OUTPUT CHECK, then: [1] key = SOLENOID CHECK. The following outputs will cause the corresponding solenoid to cycle continuously until the [Enter] key is pressed.
Exatron 3000B [3] CHK LIGHT POLE; Optional Function. Only installed on 3000B at customer request. This routine is used to check the functionality of the light pole for those systems so equipped. The buttons act as toggle switches for the lights. As in the solenoid check, the [0] key will turn all the lights off, and the [9] key will turn them all on. DEFINITION OF LIGHT UNDER NORMAL OPERATION [1] = Green light [2] = Amber light Handler running parts normally.
Exatron 3000B [2] SERVO MOTOR CHECK; ↵ to return to ALL MOTOR CHECK. [1] Move to Pickup Site. [2] Move to Test Site [3] Move to Exit Site. [4] Set Pickup Location = _ _ _ _ [5] Set Test Site Location = _ _ _ _ [6] Set Exit Site Location = _ _ _ _ Enter the location in steps starting with the ones position. Example entering 1234 Sets the location to 4,231 steps. [6] Display Current Exit Site Location = _ _ _ _ [8] N/A [9] Display Current Pickup Site Location = _ _ _ _ [Delete] key = Pickup Vacuum On/Off.
Exatron ; 3000B Test Site Sensors, 0 Through 7 ________________________________________________________________ This diagnostic tests port 08, located on PCB #5000-398, PAL 398-72, U1, U2. Please refer to the Test Head Wiring Diagram, in your Changeover Kit Supplement for sensor wiring details. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [1] key. Handler displays SENSOR CHECK Press the [1] key again. 67 for example, if the handler is empty and all sensors are working.
Exatron ; 3000B Shuttle Position Sensors, 1 Through 8 __________________________________________________________________ This diagnostic tests port B4, located on PCB #5000-A89, PAL A89-7. Please refer to drawing #5000-D66 and #6000-517 for sensor wiring details. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [1] key. Handler displays SENSOR CHECK Press the [2] key. Handler displays SHUT 4 6 If the shuttle is empty and centered above the right Home bin, output tube 5.
Exatron 3000B ; Tube Full Sensors, 1 Through 8 (Lead-In Sensors) _______________________________________________________ This diagnostic tests port B3, located on PCB #5000-A89, PAL A69-6. Please refer to drawings #5000D66 and #6000-517 for sensor wiring details. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [1] key. Handler displays SENSOR CHECK Press the [3] key. Handler displays FULL _ _ _ _ _ _ _ _ if all output tubes/lead in sensors are clear of devices.
Exatron ; 3000B Tube Switch, 1 Through 8 __________________________________________________________________ This diagnostic tests port B6, located on PCB #5000-A89, PAL A89-8. Please refer to drawing #6000-517 for sensor wiring details. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [1] key. Handler displays SENSOR CHECK Press the [4] key. Handler displays TUBE _ _ _ _ _ _ _ _ if all output tubes are removed from the handler.
Exatron ; 3000B Solenoid Check __________________________________________________________________ This diagnostic tests port 03, located on PCB #5000-398, PAL 398-72, U5, U6. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [2] key. Handler displays SOLENOID CHECK Please refer to the following table. Press each of the handler terminal’s keypad keys [0] through [9].
Exatron ; 3000B INTERFACE CHECK: RS-232 Check (Control Panel Check) __________________________________________________________________ For external Handler RS-232 port, this diagnostic tests port 28, 29, 2A, 2B, 2C, 2D, 2E, located on PCB #3000-055, PAL ROB 1, U11, U15. For internal Front Panel RS-232 port, this diagnostic tests port F8, F9, FA, FB, FC, FD, FE, located on PCB #5000-A89, U1, UART. Connect a remote terminal to the Handler's RS-232 port.
Exatron ; 3000B (Output Cover LED Check) __________________________________________________________________ INTERFACE CHECK: Output Port For Output Port, this diagnostic tests port 12, located on PCB #5000-A89, PAL A89-3. For LEDs, this diagnostic tests port B5, located on PCB #5000-A89, PAL A89-5. Please refer to drawing #5000-D66 for LED wiring. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [3] key. Handler displays INTERFACE CHECK Press the [2] key.
Exatron ; 3000B INTERFACE CHECK: Input Sort Check __________________________________________________________________ This diagnostic tests port 14, located on PCB #5000-A89, PAL A89-2. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [3] key. Handler displays INTERFACE CHECK Press the [3] key again. Handler displays SORT INPUT CHK Plug the EXATRON LED Checker into the handler's control port. Slide each of the LED checker's eight position DIP switch micro switches.
Exatron 3000B ; ALL MOTOR CHECK: Shuttle Motor Check _______________________________________________________ This diagnostic tests input port C4, output port C4, C9, located on PCB #5000-397, PAL 397-3, U7. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [4] key. Handler displays ALL MOTOR CHK Press the [1] key. Handler displays SORT MOTOR CHK NOTE: The handler's output cover LEDs will indicate the current location of the shuttle.
Exatron 3000B ; ALL MOTOR CHECK: Test Site Plunger Motor “Z-Motor” Check _______________________________________________________ This diagnostic tests input port C5, output port C5, C9 located on PCB #5000-397, PAL 397-4, U8. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [4] key. Handler displays ALL MOTOR CHECK Press the [2] key. Handler displays Z MOTOR CHECK Press the [1] key: MOTOR UP. The handler will move the plunger up by the number of PLUNGE steps.
Exatron ; 3000B ALL MOTOR CHECK: Octoloader Motor Check __________________________________________________________________ This diagnostic tests input port C6, output port C6, C9 located on PCB #5000-397, PAL 397-5, U9. TO ENTER THIS CHECK: WARNING: VERIFY THAT THE OCTOLOADER IS EMPTY OF ALL DEVICES BEFORE USING THIS DIAGNOSTIC. Handler displays DIAGNOSTICS Press the [4] key. Handler displays ALL MOTOR CHECK Press the [3] key. Handler displays OCTO MOTOR CHK Press the [1] key: 1 LEFT STEP.
Exatron 3000B ; OCTO/INDEX CHECK: Shuttle Solenoid Check _______________________________________________________ This diagnostic tests port B1, located on PCB #5000-A89, PAL A89-10. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [5] key. Handler displays OCTO/INDEX CHK Press the [2] key. The handler will cycle the shuttle solenoid one time. The solenoid should turn on for 1/4 second and then turn off. Pressing the [Clear] button will clear the terminal's display.
Exatron 3000B ; OCTO/INDEX CHECK: Input Sensor Check _______________________________________________________ This diagnostic tests port B2, located on PCB #5000-A89, PAL A89-10. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [5] button. Handler displays OCTO/INDEX CHK Press the [3] button. Handler displays INPUT 8 if the handler is empty, and the octoloader is at the right hand stop.
Exatron 3000B Modified Automatic Z Adjust Feature All EXATRON 3000B Series Plunge-to-Board handlers come equipped with a modified version of our automatic Z plunger top position adjustment. After the operator performs certain initializing functions manually, the handler automatically positions the plunger's pick-up block to correctly intercept and secure the DUT before plunging it to the contacts. Proper plunger positioning is important for the smooth operation of the Model 3000B.
Exatron 3000B 5. BEGIN MOVING THE PLUNGER DOWN USING THE [6] KEY FIRST, then the other keys as needed. Stop when you can see the pick-up head just start to compress against the gate as viewed from above the plunger. 6. PRESS THE [Enter] BUTTON to start the self-adjust operation. 7. THE HANDLER WILL DISPLAY JOG DOWN, QUICKLY FOLLOWED BY JOG UP. The plunger will jog down until the pick-up head trips the test site sensor.
Exatron 3000B Automatic Z Adjust Quick Reference With at least one device in the index section: 1. Press [MANUAL]. 2. Press [5]. 3. Press [RUN] to begin the self-adjustment operation. 4. Press [Clear] to exit Self Adjust Z and return to Manual Mode. www.exatron.
Exatron 3000B Figure 5-2 Z Plunger Assembly www.exatron.
Exatron 3000B Chapter 6 Display Dictionary Model 3000B Handler Status and Error Messages __________________________________________________________________ Messages which appear on the handler controller's display are alphabetically listed below in boldface print. Symbols and numbers appear first. Each entry in this section explains why the message is displayed and where applicable, how to resolve the condition.
Exatron 3000B 1 LEFT STEP The motor under consideration has moved one full step to the left. 1 RIGHT STEP The motor under consideration has moved one full step to the right. 2 LEFT STEPS The motor under consideration has moved two full steps to the left. 2 RIGHT STEPS The motor under consideration has moved two full steps to the right. ADJ Z SWITCH The handler is in the Automatic Z Plunger Top Position Adjustment routine.
Exatron 3000B BAD RESPONSE The handler is using the EXATRON RS-232 Interface. While the handler is establishing initial communication, it is seeking a Ready response "R" from the tester. If anything other than an "R" or "*" is received, the handler will pause and display the message, "BAD RESPONSE". BAD TEST RESULT The handler is using the EXATRON RS-232 Interface. After testing a device, the handler has received an incorrect bin sort.
Exatron 3000B CHECK CONTACTS? This message indicates that the Z plunger has somehow become out of step and has moved too far up in the Z motor assembly. At this point, the display may read Z MOTOR CRASH ? only, or it may first read Z MOTOR CRASH and then blink CHECK CONTACTS? If the message CHECK CONTACTS? is displayed, the handler may have inadvertently dropped the device under test onto the contacts. Immediately check the handler contacts and remove any dropped device.
Exatron 3000B 3. Verify that the plunger is mechanically adjusted correctly. Perform the Self Adjust Z procedure described in Chapter 5, Diagnostics. 4. Pressing the [Enter] button will skip past this error, but BE CAREFUL IN SELECTING THIS OPTION, because pressing the [Enter] button will cycle the plunger down which may destroy the device it is holding. 5. Pressing the [Clear] button will flush all devices from the handler. 6.
Exatron 3000B DIAGNOSTICS You have pressed the [DIAGNOSTICS] button. Please refer to the Diagnostics Chapter 5 of this manual for further details on using the Diagnostics Mode. DOUBLE PART ERR The handler has miscycled and placed two or more devices into the test site. Make sure you are using the correct changeover kit and that it is in good working condition. Press [Clear] to flush all miscycled devices into output 5.
Exatron 3000B EXATRON RS-232 Please refer to PICK INTERFACE? message later in this section. EXATRON SUPER Please refer to PICK INTERFACE? message later in this section. FAIL PROGRAM Failed programming cycle. . . FAIL VERIFY Failed verify cycle. . . FAIL CHECK Failed illegal bit check cycle. . . FAIL LOAD Failed to load master device. . . The handler is using the PROGRAM RS-232 interface. The device has failed a given cycle of the programmer operation and will be sorted to a fail output.
Exatron 3000B HANDLER OUT CHK Please refer to the Diagnostics/INTERFACE CHECK: Output Port Check (Output Cover LED Check) section in Chapter 5 of this manual for details. HANDLER PAUSED You have pressed the [PAUSE] button. The handler is now in a wait loop. Nothing will occur until you press one or more of the handler controller’s buttons. W HILE THE HANDLER IS IN PAUSE MODE, YOU MAY MAKE THE FOLLOWING FUNCTION CHANGES IN ANY ORDER: PLUNGE DEPTH (Plunge-to-board change kits.) Press the [2] key.
Exatron 3000B FULL TUBE COUNT Press the [7] key. Display will read, FULL TUBE = _____. (The current full tube count setting will be shown.) Enter desired full tube count changes using the controller keypad number keys. The handler allows changes to each digit from lowest to highest in order. First enter Ones, then Tens, then Hundreds, then Thousands. For example: to enter a tube full count of 25, press 5, then 2, then 0, then 0. The display will read: 0025.
Exatron 3000B INTO T SITE JAM The handler has tried to load a device into the test site, but the device has failed to arrive there. Manually clear the jammed device and the handler will automatically restart. Or press the [Clear] button to "thump" the test rail (clears many jams common to this area.) Or press [Enter] to try the load cycle again. NOTE: This may cause DOUBLE PART ERR messages to appear.
Exatron 3000B LOAD DEVICE ? Please refer to SET P/V/L MODE? message later in this section. LOAD EMPTY TUBE An output tube was removed after the handler selected an output bin, but before the sort shuttle arrived at that tube. Place an empty tube at the output that has the flashing output cover LED. LOAD EPROM>RAM The handler has reloaded its RAM set-up data with settings stored in EPROM. For your reference only. LOAD REMOTE RAM The PC has sent new handler set-up data to the handler's RAM.
Exatron 3000B MANUAL MODE You have pressed the [MANUAL] button. You may now make mechanical adjustments to the handler, make changes to the Set UP, or run Diagnostics sequences as needed. You may resume automatic handler operation by pressing the [RUN] button. MEMORY ERROR The handler's internal memory has failed self test. Replace the 8085A CPU PCB, EXATRON part #3000-055. MOD SET UP ? NO Press the [Enter] button if no changes to the handler's set-up are required.
Exatron 3000B MOTOR A BUSY ?(Shuttle) MOTOR B BUSY ? (Z Motor Test Site Plunger) MOTOR C BUSY ? (Octoloader) MOTOR D BUSY ? (Optional - May Not Be Used) The handler is checking to see if the stepper motor is moving as needed for each of the above handler components. If this message does not go away within a few seconds, the handler will not operate. To resolve this condition: 1. Turn the handler power OFF then ON and try again. 2.
Exatron 3000B MULTI SORT ERR The handler is at the end of the test cycle. More than one sort command from the tester has been received. The output cover LEDs will flash the sorts which were received by the handler. Check whether your tester is working correctly. Check your interface cables for short-circuited connections. Press the [Enter] button to ISSUE NEW START and to clear the handler's input latch.
Exatron 3000B OCTO/INDEX CHECK Please refer to the Diagnostics/OCTO/INDEX CHECK section in Chapter 5 of this manual. OUTPUT CLEAR ? There has been a device jam at the handler's output. The handler now senses that the shuttle and the top of the output tubes are clear of devices. Open the handler's output door and verify that there are no jammed devices undetected by the handler's sensors. If all is clear, close the output door and press the [Enter] button to resume operation.
Exatron 3000B PICK INTERFACE? The handler is asking you to select one of the following four interface choices: [1] = HANDLER PORT. [2] = EXATRON SUPER. Use this interface when the handler is being controlled by a PC using EXATRON-supplied software. [4] = PROGRAM RS-232. Use this interface to connect the handler directly to the programmer according to the following application notes: a - The programmer must be in REMOTE CONTROL.
Exatron 3000B PLUNGE = _ _ _ _ A four digit number will be displayed following PLUNGE = _ _ _ _. This refers to the number of steps the plunger will move when placing the DUT into the handler's PI contacts. Each step of the motor is approximately .003". 0640 is the factory default setting, although the number of steps is adjustable. Be careful not to drive the DUT too far into the handler's contacts. The device's leads probably will not be bent, but you will cause handler contact/device jams to occur.
Exatron 3000B READY TO RUN The handler is ready to run; press the [Enter] button to operate. RS-232 CHECK Please refer to the Diagnostics/INTERFACE CHECK: RS-232 Check (Control Panel Check) section in Chapter 5 of this manual. RUN DIPS - 2800 RUN DIPS PLUNGE RUN PLCC PLUNGE RUN SOIC PLUNGE RUN SOT RUN TYPE3 SOIC These are package-type handler cycle choices. Any of the above selections may be entered from the MOD SET UP ? YS/PICK PACKAGE ? Mode.
Exatron 3000B SHUTTLE EMPTY ? The handler was expecting a device to be in the shuttle, but none is detected. There has been a miscycle or a flush cycle. You may skip past this error by pressing the [Enter] button. You may flush the handler by pressing [Clear]. SHUTTLE IS LOST The handler has tried to center the shuttle back to the Home bin, output 5, without success. Press the [0] key to turn off the motors. Manually center the shuttle at output 5. Press the [0] key again to resume handler operation.
Exatron 3000B START 1 TEST The handler has issued a Start Test command to the tester/PC. START 2 TEST The handler has detected a failure on the first test and is attempting to double-test the device. A second Start Test command, possibly more, has been sent to the tester/PC. STOP ON FAIL STOP ON FAIL ? STOP ON FAIL NO STOP ON FAIL YS 1. The handler is in the STOP ON FAIL YS mode, that is, stopped with plunger down, contacts closed, and a device in the test site. 2.
Exatron 3000B 10. You may press the [7] key. This key only operates when the PROGRAM RS-232 interface has been chosen. The handler will display SET P/V/L MODE? Select one of the following operations: [1] = PROGRAM DEVICE? Sets the handler to bit check and Program the device in the handler. [2] = VERIFY DEVICE ? Sets the handler to Verify the device in the handler. [3] = LOAD DEVICE ? Sets the handler to Load data from the device to the programmer RAM. [Enter] Sets your selection.
Exatron 3000B TEST ABORTED The handler has been instructed by the operator to abort a test before the end of the test/program cycle. The device in the test head will be sorted to a fail tube. TEST SITE EMPTY The handler control program was directed to test a device, but none is present at the test site. This message indicates that the handler has either gone through an incorrect mechanical cycle, has been recently “flushed,” or is experiencing mechanical difficulties.
Exatron 3000B UART OUT ERROR The handler's UART has detected an error. Turn the handler OFF, then ON and try again. If the problem continues, replace the handler's 8085A CPU PCB, EXATRON part #3000-055. UP STEPS = XX The handler is in the Automatic Z Plunger Top Position Adjustment routine. At this point, the plunger has jogged upward until it reached its top position. The words UP STEPS = will be followed by a number between 10 and 50 where the XX is shown above.
Exatron 3000B Z MOTOR CRASH ? This message indicates that the Z plunger has somehow become out of step and has moved too far up in the Z motor assembly. At this point, the display may read Z MOTOR CRASH ? only, or it may first read Z MOTOR CRASH and then blink CHECK CONTACTS? If the message CHECK CONTACTS? is displayed, the handler may have inadvertently dropped the device under test onto the contacts. Immediately check the handler contacts and remove any dropped device.
Exatron 3000B Chapter 7 Preventive Maintenance Overview This chapter describes the operator's important contribution to handler productivity: keeping the Model 3000B clean and smooth running. The following preventive maintenance guidelines are divided into minimum time frames. Each maintenance function should be completed at least as often as described below and more often, as needed.
Exatron 3000B 5. Wipe down all stainless steel surfaces (non-trackwork) with CHAMPION brand Stainless Steel Cleaner (part #TLS09-125) sprayed onto a clean cloth. DO NOT SPRAY STAINLESS STEEL CLEANER DIRECTLY ONTO THE HANDLER. DO NOT USE STAINLESS STEEL CLEANER ON HANDLER TRACKWORK. 6. Clean the filter on the vacuum generator (part #VGH10F-1/4-1/4.) This filter (part #VGFE10) is white when clean, and is easily visible through the clear plastic cover over the vacuum generator.
Exatron 3000B Monthly Maintenance AFTER 160 HOURS, OR MORE OFTEN AS NEEDED 1. Check the shuttle chain for signs of wear. Broken or worn links will cause the handler to jam and may cause damage to your devices. Replace chain as necessary. 2. Check all exposed flat ribbon cables for worn insulation. Replace as necessary. 3. Check all solenoid plunger tips and their dowel pins for wear. Replace as necessary. 4.
Exatron 3000B 9. Check the operation of the air regulator's orange shutoff valve: Main Air Flow On/Off Switch (On Position Shown) A. Turn the valve OFF and verify that the air is indeed off. B. Turn the valve back ON. 10. If your 3000B Series Handler pick-up head uses a rubber suction cup, inspect and clean the rubber suction cup inside the plunger assembly: A. Remove the pick-up head end piece from the fiber optic plunger. B. Remove the suction cup with tweezers. Clean with isopropyl alcohol.
Exatron 3000B Biannual Maintenance AFTER 1000 HOURS, OR MORE OFTEN AS NEEDED Schedule your handler to be taken out of service for one day. The entire handler should be inspected by a qualified technician. The following procedures should be implemented: 1. Clean the output solenoid of the shuttle assembly inside and out with isopropyl alcohol on cotton swabs. NEVER USE OIL OR LUBRICANT OF ANY KIND ON SOLENOIDS. 2.
Exatron 3000B To order replacement parts or receive assistance with any repair, you may call the EXATRON factory tollfree at: [800] EXA-TRON [800] 392-8766 Direct: [408] 629-7600 Or, feel free to fax us at [408] 629-2832 with your request. Most orders are shipped within twenty-four hours of receipt of the order. EXATRON’S Sales Department and Customer Service Department are open from 8:00 AM to 5:00 PM, Monday through Friday.
Exatron 3000B FIGURE 7-1 EXATRON POWER SUPPLY www.exatron.
Exatron 3000B General Solenoid Maintenance Guidelines 1. Keep the solenoids as clean as possible. 2. If the handler is used with devices which have excessive mold flash, the solenoids will require cleaning regularly. The frequency is dependent upon how much mold flash gets into the solenoids. 3. NEVER use oil or lubricant of any kind on solenoids. 4. When cleaning solenoids, take care not to put excessive stress on solenoid wiring.
Exatron 3000B Air Regulator Maintenance Guidelines Some EXATRON Changeover Kits use compressed air. If your kit does use compressed air, it will also require an air regulator. A high quality air regulator with coalescing air filter and shutoff valve is supplied as part of your changeover kit. NEVER operate any EXATRON equipment which requires compressed air without an approved air regulator and shutoff valve. Please refer to FIGURE 7-2 following this section for air regulator mechanical details.
Exatron 3000B FIGURE 7-2 PRESSURIZED-AIR REGULATOR www.exatron.
Exatron 3000B FIGURE 7-2 A. AIR PRESSURE METER. B. AIR PRESSURE ADJUSTMENT. C. AIR ON/OFF VALVE. Orange in color. Some newer versions will have the orange switch as shown below. Main Air Flow On/Off Switch (On Position Shown) D. AIR OUTPUT. E. AIR INPUT. Connects to factory air supply. Air regulators from EXATRON are equipped with pneumatic Quick Disconnect part #P341. A mating quick disconnect may be purchased by ordering EXATRON part #D341.
Exatron 3000B Vacuum Generator Maintenance Guidelines Some EXATRON Changeover Kits contain a vacuum generator (a.k.a. "venturi") to create the vacuum used in the operation of the specific kit. Please refer to FIGURE 7-3 following this section for vacuum generator assembly mechanical details. Please note that in some cases, the venturi assembly will not include the control valves. Please refer to the manufacturer's data sheet, "PISCO Vacuum Switch," in Chapter 10 of this manual for additional information.
Exatron 3000B 2. Check the vacuum sensor adjustment. First, be aware that the vacuum sensor adjustment is a 270° total turn potentiometer. If you try to turn it more than the 270°° allowed, it will break. The vacuum generator is an expensive component and abuse is not covered by the EXATRON warranty. The red indicator LED on the vacuum generator should normally be off. Turn on the vacuum using the handler's yellow vacuum override button. The red indicator LED will remain off.
Exatron 3000B FIGURE 7-3 VENTURI/VACUUM GENERATOR www.exatron.
Exatron 3000B FIGURE 7-3 A. VACUUM FILTER. B. AIR INPUT. C. VACUUM PORT. D. VACUUM SENSOR ADJUSTMENT POTENTIOMETER. E. VACUUM ON VALVE. F. AIR ON VALVE. G. VENTURI GENERATOR. H. VACUUM SWITCH ASSEMBLY. www.exatron.com Typically 80 PSI, +/- 3 PSI. Connects to Pick Up/Apply Head. Blow-off.
Exatron 3000B PARTICLE INTERCONNECT CONTACT MAINTENANCE WHY CLEAN P I CONTACTS? EXATRON'S patented Particle Interconnect ("P I") contacts can best be visualized as a microscopic bed of nails. The nails themselves are nickel-plated diamond particles which are coated with a nickel or gold finish. These particles are evenly distributed on a beryllium-copper or copper-clad PCB substrate, resulting in a contact surface with a rough "nail file" appearance.
Exatron 3000B If you encounter resistance while attempting to remove the contact assembly by hand, gently insert a thin-bladed screwdriver between the base of the PI contactor and the programmer socket adapter. Carefully pry the assembly up along two sides until it pops loose for removal. B. Handle the contactor assembly with care and place it on a protective surface such as nonconductive i.c. packaging foam to protect the pins on the bottom from possible damage while continuing the mantling process. C.
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Exatron 3000B Chapter 8 Drawings MECHANICAL 3000-200-B 3000B MAIN ASSEMBLY 3000-209-B 3000B POWER SUPPLY ASSEMBLY 3000-210-A 3000B SIDE VIEW, STANDARD MOUNT 3000-215-A 3000B BASE PLATE 3000-276-2-A 3000B POWER SUPPLY ASSEMBLY 3000-325-A 3000B LABEL SYSTEM 3000-429-A1 POWER SUPPLY CALL-OUT ILLUSTRATION 5000-935-C 5000 TYPE SHUTTLE ASSEMBLY ELECTRICAL 3000-055-C 8085A CPU, ASSEMBLY 3000-055-C3 8085A CPU, SCHEMATIC 3000-202-3-A CARD CAGE BUS PCB, ASSEMBLY 3000-202-A CARD CAGE BUS PCB, SCHEMATIC www.
Exatron 3000B ELECTRICAL Continued 3000-223-B 3000B I/O PORT PCB, ASSEMBLY 3000-223-2-B2 3000B I/O PORT PCB, SCHEMATIC 3000-858-A “CE” 3000B POWER SUPPLY WIRING 3000-892-A1 3010B ALARM WIRING 3000-A57-A 3000B POWER SUPPLY WIRING 3000-A58-A 3000B CARD CAGE PCB POWER WIRING 5000-397-3-B1 QUAD STEPPER DRIVER PCB, ASSEMBLY 5000-397-2-A1 QUAD STEPPER DRIVER PCB, SCHEMATIC 5000-398-3-C TEST SITE DRIVER PCB, ASSEMBLY 5000-398-2-C TEST SITE DRIVER PCB, SCHEMATIC 5000-A89-C-3 3000B FRONT PANEL PCB, ASSEMBLY 5000-A
Exatron 3000B ELECTRICAL Continued 5000-J02-47/37-B1 SHUTTLE AIR BLAST VALVE WIRING 5000-P69-1-A1 OUTPUT DOOR/TUBE SWITCH CABLE 6000-517-C-3 TYPE 2 SWITCH BOARD, ASSEMBLY 6000-517-A1 TYPE 2 SWITCH BOARD, SCHEMATIC www.exatron.
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Exatron 3000B Chapter 9 Replacement Parts Overview Illustrations and Information for replacement sensors, LEDs, contactors, output tubes and edge connectors are provided in this chapter beginning on the following page. These parts may be ordered as needed from the EXATRON Sales Department between 8:00 AM and 5:00 PM, Monday through Friday. Please call for quote. Our toll-free telephone number is 1-800-EXA-TRON.
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Exatron 3000B Chapter 10 Supplement PARTS LISTS Overview Following the descriptive guide below, is a Component Parts List for the Model 3000B Handler. This Guide shows how to use the parts list to determine the exact part number of any custom part in your machine in order to replace it if necessary. The Parts List contains those items which EXATRON has custom manufactured.
Exatron 3000B 3. "DESCRIPTION" This is the name assigned to the part. In most cases, this description will easily define the pat you wish to locate. Please include this description when ordering replacement parts. 4. "ASSEMBLY" Indicates which major system sub-assembly the part belongs to. In most cases, the "Assembly" can be ordered as a complete replacement part. 5. "OPTIONS" Some parts lists contain system options. "Options" indicates special parts which may be used in your system. 6.
Exatron 3000B 8. "FINISH" This designates the finish used on the part. CLEAR: Clear anodizing, silver in color. BLUE: Blue anodizing. BLACK: Black anodizing. RED: Red anodizing. NEDOX: Conductive, hard finish, silver in color. HCR: Non-conductive, hard finish, dark green in color. NICKEL: Bright nickel plating, silver-chrome in color. NONE: No finish, natural material. PAINT: Painted part, colors may be beige, black or blue. 9.
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