www.eZeebike.
Contents Simply moving 3 Guarantee conditions 4 Legal regulations 5 Technical data 6 Parts Identification 7 Assembly 8 Checklist 12 Battery charging 13 How eZeebike works 16 Maintenance 19 Troubleshooting 21 Afterword 23 2
Simply Moving Congratulations on the purchase of your eZee bike. You’re one step closer in realizing a whole new way of commuting that is fast, fun and friendly to the environment. The hub motor is brushless and uses a technology called Pulse Wave Modulation control, so that its not subject to wear like a regular DC motor. Planetary reduction gears incorporated into its hub gives it a very strong torque, working in unison with your leg power to flatten out those hills and to overcome headwinds.
Guarantee Conditions The following guarantee conditions complement your legal rights. How the guarantee applies As the makers, we guarantee against possible material or construction defects. Provided the following conditions are satisfied : Proof of purchase. The guarantee starts on the date of purchase. Only the first owner is entitled to the guarantee. The bike is guaranteed for 2 years, this comprises of the frame, fork, all mechanical and electrical parts, except normal wear and tear items.
Legal Regulations EU regulations state that your vehicle is an Electric Powered Assist Cycle (EPAC) when the following conditions are met. [ EU directive 2002/24/EC Chapter 1 Article 1 1(h) ] “Cycles with pedal assistance which are equipped with an auxiliary electric motor having a maximum continuous rated power of 0.25 kW, of which the output is progressively reduced and finally cut off as the vehicle reaches a speed of 25 km/h or if the cyclist stops pedaling.
Torq Weight Motor Battery Pack Controller Charger Interface Fuse 6 Technical Data 22 kgs Electric brushless hub motor 250W (EU) / 350W (US) with planetary reduction gears Lithium Ion with battery management circuit 37V 10Ah (370 Wh capacity) 3.
Torq Parts Identifcation 25 26 27 28 29 30 31 32 33 34 35 36 37 24 23 22 1 2 3 4 5 6 7 8 9 21 20 19 18 17 16 15 14 13 12 11 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Brake cables Front LED lighting Mudguards Disc brakes Rims Spokes (13g) Hub motor Reflectors Tyres 26” x 1.
Torq Assembly If you have received your bike through mail instead of picking it up from your local bike specialist, please read this section before proceeding to assemble. Unpack Carefully remove the bicycle by lifting it straight out of the box. Becareful not to scratch yourself on the carton staples. Remove the packing material around the bike and stand the bike on a clean flat surface. Be sure to keep any part packages that comes along with the bike. Discard box and packaging material only.
Torq Assembly Tools required Tools are the first step to proper assembly, you will need a Allen / Hex key metric set Philips head screwdriver Open-end flat wrenches metric measurements 6mm - 17mm Front wheel Insert the hub motor wheel into the front fork, ensuring that it is properly seated in the dropout slots. Tighten the nuts alternatively on both sides till the wheel is secured. Tightening torque 35 Nm Seat post Insert into the seat tube of the bicycle frame and align.
Torq Assembly Pedals Pedals are marked “L” and “R” for left and right respectively. Screw in clockwise for the “R” pedal and counter-clockwise for “L”. Tighten both with a wrench firmly but not excessively as the crank threads are made of aluminum alloy. Front Mudguard The supports are attached to the sides and top of the front fork, the mudguards are made of polycarbonate and should not rattle when they’re securely fastened. Brakes One of the most important safety features on the bicycle.
Torq Assembly Battery Insert key into keyhole located by the controller box and turn key counter clockwise while pressing it in, so that it arrives in the open position. Release the catch located at the underside of the saddle to flip it over. Locate the battery flanges in their slots in the battery holder; then push the battery firmly into the holder until the connecting pins are firmly in the battery sockets. The fit can be tight when new, so it may be required to apply gentle pressure.
Torq Checklist Usage The eZee Torq is designed for your daily commute and for long treks. Understand your bike well and be well equipped before venturing far out onto traffic. It is your responsbility to be attentive of your environment and traffic rules, as this concerns the safety of all who share the paths, especially you. a. b. c. d. e. f. g. wear shoes that stay on your feet and grip firmly to the pedals. No barefoot or sandles.
Battery Charging Before your first ride, the battery needs charging. Bring it to a wall socket. (220V - 230V AC EU other countries or 115V AC US) 1 2 1 2 3 4 5 6 3 4 5 6 Fuse / Fuse holder (30 amps) Battery grip Charging socket Battery slot guides Batter lock slot Serial number, battery information Insert charging plug into socket on battery and connect charger power cord to A/C outlet. Turn on A/C outlet. Turn the ‘1’ switch on the charger.
Battery Charging Check the indicator lights on the front of the charger. RED YELLOW light indicates that the charger is connected and running from an A/C outlet. light indicates that the battery is charging GREEN light indicates that the battery is fully charged It will take a maximum of 6 hours to fully charge your battery. You may interrupt the charging at any time. As Li Ion batteries do not suffer from memory effect, it is not required for the battery to be empty to commence a recharge.
Battery Charging Sometimes after temporary disconnection, the charging status light may give a false green reading. To verify that your battery is fully charged, switch the charger off, wait for the charger lights to go out and switch it back on again. The charging status light should quickly return from amber to green, when the battery is fully charged. The battery may be also charged on the bicycle, do make sure that the bicycle is switched off so as to not waste electricity.
How eZeebike works Your first ride Before you wheel your bike out into the world, we recommend you practice handling the bike in a safe area away from obstructions and traffic. The motor may look small, but it’s powerful! You’ll be riding faster than you think. Turn the key to the ‘ON’ position. A red LED will illuminate below the key socket. If the light flashes, read the Troubleshooting section of this manual. If it shines steadily, you’re ready for the next step.
How eZeebike works Variable Power Assist (VPA) In lieu of a throttle, you may have received or chosen a potentiometer dial. This set-up is only compatible with EPAC mode eZeebikes. The dial settings from 0 - 8 correspond accordingly to the level of continous power assistance acheived by the motor during pedalling. The level of assistance remains the same throughout regardless of road conditions until you re-set the dial to another position.
How eZeebike works Lighting system eZee bikes features wide angle high performance reflectors at the front, sides and rear. Front and rear LED lights are powered by the main battery, electrical consumption is negligible, be safe, use them often. Lock When parking your bicycle, turning the key to the ‘OFF’ position and removing it will shut the system off and lock the battery in place. Use a chain lock to further secure your bicycle when necessary. We also recommend you insure your bike against theft.
Maintenance < Maintaining your bicycle ensures you’ll get the most out of every ride and out of the entire life of your eZee bike. How much of your bike’s maintenance you can do yourself will depend on your knowledge, skill, experience and whether you have the necessary tools for the job. Learning from available cycling literature and joining cycling communities can be an enjoyable way of improving your skill and knowledge about maintaining bicycles.
Maintenance Repairing a punctured tyre If you have a punctured tyre, we recommend that you get a specialist to carry out the repairs. You can always of course consult a specialist and carry out the repairs on your own. As there are no electronic components on the rear wheel, its removal follow standard proceedures as with normal bicycles with internal gears. Read the Shimano gear manual provided for more instructions.
Troubleshooting Electronic self-diagnostic system When the bicycle is functioning normally, the red LED that is situated by the controller is lit continually. In the case of an electronic malfunction, the controller comes programmed with diagnostic capabilities to determine where the fault lies. The red LED will emit a series of blinks, count them and refer to the table below for its explanation and solutions. No.
Troubleshooting No. of blinks Explanation Solution 8 Hall sensor in motor faulty One or more hall sensor disconnected or faulty. Check connector at the front fork. If connector is OK, contact your eZee dealer 9 Supply 3 phase wire Check phase wires at the front fork. Contact your eZee dealer 10 Controller overheating Motor continue to function but the amps directed will be lessened to reduce the load and cool controller 11 Thermostat faulty the motor will continue to work, but extreme temp.
Troubleshooting Serial Numbers Record the serial numbers found on your motor, frame, controller, charger and battery here for reference. This are important datas for us to understand and troubleshoot your eZeebike. Proof of purchase Keep your proof of purchase handily, with the date of purchase clearly marked. Afterword As people all around the world have begun to realize how easy and beneficial it is to ride our electric bike.
