Manual

ManualsBrandsFairbanks ManualsScales5000 Series Bench Scale Platforms

51245

Revision 3 07/13

5000 Series

Bench Scale Platforms

Service / Installation Manual

Summary of content (22 pages)

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Amendment Record 5000 SERIES BENCH SCALE PLATFORMS SERVICE / INSTALLATION MANUAL Document 51245 Manufactured by Fairbanks Scales, Inc. 821 Locust Kansas City, Missouri 64106 Created 06/10 Created document Revision 1 06/10 Document release Revision 2 02/13 Corrected model numbers included. Revision 3 07/13 Corrected formatting errors and added part number 14964.
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Disclaimer Every effort has been made to provide complete and accurate information in this manual. However, although this manual may include a specifically identified warranty notice for the product, Fairbanks Scales makes no representations or warranties with respect to the contents of this manual, and reserves the right to make changes to this manual without notice when and as improvements are made.
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Table of Contents SECTION 1: INTRODUCTION & DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 6 SECTION 2: TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 SECTION 3: INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SECTION 4: PARTS REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SECTION 5: 10” X 10” PLATFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Section 1: Introduction & Description The 5000 Series analog platforms are constructed of stainless steel. There is a wide variety of application uses. These bench scales are designed for pharmaceutical, chemical, and food applications because of their ruggedness and easy-to-clean construction. Certifications include: • NTEP CC: 94-100 • MC: AM5107, AM5279, and AM5573 07/13 6 51245 Rev.
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Section 2: Technical Specifications Division size lb oz kg g 2 x .0005 5 x .001 6 x .002 10 x .002 12 x .005 24 x .01 25 x .005 30 x .01 40 x .01 50 x .01 60 x .02 80 x .02 100 x .02 120 x .02 150 x .05 200 x .05 250 x .05 300 x .1 500 x .1 1000 x .2 32 x .01 80 x .02 96 x .05 160 x .05 192 x .1 384 x .2 400 x .1 480 x .2 640 x .2 800 x .2 960 x .5 280 x .5 1600 x .5 1920 x .5 2400 x 1 3200 x 1 4000 x 1 4800 x 2 8000 x 2 16000 x 5 .91 x .002 2.26 x .0005 2.72 x .001 4.53 x .001 5.44 x .002 10.9 x .
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Section 3: Installation The platforms are shipped ready to interface to an analog instrument. Refer to the table below for wiring color codes. 1. Place the platform where it will be used. 2. Level the platform using the feet. 3. Connect the interface cable to the instrument. The load cell interface cable is identified as follows.
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Section 4: Parts Replacement Load cell replacement Tools required: • Open-end wrench • Side cutter • Torque wrench Procedure: 1. 2. 3. 4. 5. 6. 7. 8. 07/13 Disconnect the instrument from the power supply. Place the platform upright without the cover. Remove the screws holding the load cell and spacer in place. Remove the load cell and cable, and note the cell and cable placement! Install the new load cell and the spacer(s). Tighten the load cell mounting screws to 8 (± 2) INCH/LBS of torque only.
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Section 5: Parts - 10” x 10” Platforms 10” X 10” Platform (2 lb., 6 lb., and 25 lb. capacities) Item Part No. Description 2 14961 Load cell – 7 kg – for platforms 24760, 24761, and 24762 2 14963 Load cell – 30 kg – for platform 24763 4 14219 Foot assembly (used as a bumper) 5 23664 Spider, platform 6 23669 Cover, platform 7 24779 Shim, load cell (.109 thick) 10 23668 Base, platform 11 24406 Clip, ground 13 11051 Screw, machine, hex head cap, .23 – 20 x .
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PARTS DIAGRAM – 10” X 10” PLATFORM 7 6 11 13 18 4 5 (.205) 19 24 10 20 2 16 17 21 22 13 18 7 LC (+)EX G INPUT LC (-)EX BK INPUT LC (+)SIG W OUTPUT LC (-)SIG R OUTPUT LC SHIELD Y SHIELD 51245-1 07/13 11 51245 Rev.
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Section 6: Parts - 12” x 12” Platforms 12” x 12” Platform (30 lb, 50 lb, and 100 lb capacities) Item Part No. Description 2 14963 Load cell – 30 kg – for platform 24763, 24764, 24765 2 14964 Load cell – 60 kg – for platform 26029. 4 14219 Foot assembly (used as a bumper) 5 23971 Spider, platform 6 23977 Cover, platform 7 24780 Shim, load cell (.185 thick) 10 23976 Base, platform 11 24406 Clip, ground 13 11051 Screw, machine, hex head cap, .23 – 20 x .
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PARTS DIAGRAM – 12” X 12” PLATFORM 7 11 13 18 6 4 5 (.357) 19 24 10 20 2 16 17 21 22 13 18 7 LC (+)EX LC (-)EX LC (+)SIG LC (-)SIG LC SHIELD G INPUT BK INPUT W OUTPUT R OUTPUT Y SHIELD 51245-2 07/13 13 51245 Rev.
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Section 7: Parts - 18” x 18” Platforms 18” x 18” Platform (50 lb., 100 lb., 150 lb., and 300 lb. capacities) Item Part No. Description 2 14965 Load cell – 100 kg – for platforms 24766, 24767 and 24768 2 14966 Load cell – 150 kg – for platform 24769 4 14219 Foot assembly (used as a bumper) 5 23538 Spider, platform 6 23548 Cover, platform 8 24843 Shim, load cell (.750 thick) for platform 24769 9 24781 Shim, load cell (.
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PARTS DIAGRAM – 18” X 18” PLATFORM 6 9 11 13 18 4 5 19 (.580) 24 16 17 2 34 35 13 18 9 10 20 24766 50 LB. CAPACITY 24767 100 LB. CAPACITY 24768 150 LB. CAPACITY LC (+)EX LC (-)EX INPUT INPUT G BK LC (+)SIG W OUTPUT R OUTPUT LC (-)SIG Y SHIELD LC SHIELD 6 8 12 18 4 5 11 19 (.830) 24 16 17 2 34 35 13 18 9 10 20 24769 300 LB. CAPACITY LC (+)EX LC (-)EX G BK INPUT INPUT LC (+)SIG W OUTPUT R OUTPUT LC (-)SIG LC SHIELD Y SHIELD 51245-3 07/13 15 51245 Rev.
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Section 8: Parts - 18” x 24” Platforms 18” x 24” Platform (50 lb., 100 lb., and 300 lb. capacities) Item Part no. Description 2 15835 Load cell - 150 kg – for platforms 24770, 24771 & 24772 2 21350 Load cell (hermetically sealed) - 100 kg – for platforms 24862, 24863 & 24864) 4 14219 Foot assembly (used as a bumper) 5 24430 Spider, platform 6 24429 Cover, platform 9 15831 Spacer, load cell (.
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PARTS DIAGRAM – 18” X 24” PLATFORM 9 11 1318 4 6 5 (.800) 19 24 2 34 35 13 18 10 9 20 (+) EX (+) SIG G W INPUT OUTPUT (-) EX (-) SIG SHIELD BK R Y INPUT OUTPUT 24862, 24863, AND 24864 (+) EX (+) (+) SIG (-) (-) EX (-) SIG SHIELD G BL R BR BK W INPUT SENSE OUTPUT SENSE INPUT OUTPUT 24770, 24771, AND 24772 51245-4 07/13 17 51245 Rev.
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Section 9: Parts - 24” x 24” Platforms 24” x 24” Platform (50 lb, 100 lb, and 300 lb capacities) Item Part no. Description 1 24447 Base, platform 3 21350 Load cell (hermetically sealed) - 100 kg (24783 and 24784) 3 15835 Load cell - 150 kg (24773 and 24774) 3 21353 Load cell (hermetically sealed) - 500 kg (24785) 3 15836 Load cell - 300 kg (24775) 3 15837 Load cell - 500 kg (24776) 3 21353 Load cell (hermetically sealed) - 500 kg (24786) 4 15831 Spacer, load cell (.
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PARTS DIAGRAM – 24” X 24” PLATFORM 15 19 7 15 19 16 19 4 3 13 30 8 4 9 15 19 17 19 1 24 12 24773, 24783 ASSY, 100 LB. CAPACITY 24774, 24784 ASSY, 250 LB.
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Section 10: Troubleshooting Flow Chart Scale not working Perform a visual inspection and begin asking specific questions to identify the cause and/or symptoms BASICS Place instrument on simulator Does it work? NO YES Check wiring at load cell, perform load cell tests, and/or replace load cell Repair the instrument Does it work? NO YES Problem resolved; finalize all repairs Call Technical Support 51245-6 07/13 20 51245 Rev.
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5000 Series Platforms Manufactured by Fairbanks Scales, Inc. 821 Locust St. Kansas City, MO 64106 www.fairbanks.