User Manual

ManualsBrandsFairbanks ManualsHardwareToledo DigiTol - RC/Intalogix Conversion

Section 1: Introduction

The 'Toledo DigiTol to RC' conversion kits are designed to upgrade truck

scales with DigiTol load cells to the Fairbanks RC load cell system, by removing

DigiTol load cells and mounting hardware under Toledo scale decks and

replacing with Fairbanks' hardware and RC load cells. The kits do NOT contain

interface electronics such as Sectional Controllers or junction boxes.

Section 2: Installation

A. Tools Required:

Two Hydraulic Jacks (with safe capacity for the deck you're lifting)

Hand Tools

Welder

Precision Level(s)

High Quality Grease

Wood Blocks for Safety

B. Removal of existing parts:

1. Remove power to the system.

2. Before jacking the scale, set all existing checking so that it

touches all striker surfaces; this will keep the deck centered.

3. Place the jacks under the scale, at opposite sides, starting at 1

end and raise the deck only enough to remove the DigiTol load

cells, 2 at a time. Set wood blocks under the scale to act as

safety stands. Remove the quick disconnect plug and set the

cells aside then remove the junction box cables.

8/04 1 50651 Issue # 2

Bulletin 50651 Issue #2

Toledo DigiTol - RC/Intalogix™ Conversion

Instructional Bulletin 8/04

Summary of content (4 pages)

PAGE 1
Bulletin 50651 Issue #2 Toledo DigiTol - RC/Intalogix™ Conversion Instructional Bulletin 8/04 Section 1: Introduction The 'Toledo DigiTol to RC' conversion kits are designed to upgrade truck scales with DigiTol load cells to the Fairbanks RC load cell system, by removing DigiTol load cells and mounting hardware under Toledo scale decks and replacing with Fairbanks' hardware and RC load cells. The kits do NOT contain interface electronics such as Sectional Controllers or junction boxes.
PAGE 2
4. Remove the upper cups and lower cups. If the cups are broken and will not come out, you may have to weld a bolt head to a large piece of the broken cup and pry out. Try not to damage the base plate hole where the cup sets. * Note: 'Keepers' may be clamp type or a pin in the base plate. On the very old models WITHOUT pins, use 3/8" all-thread pieces about 1 ½" long and weld to each base plate so it fits in the notch of the new lower cup. This is important to keep the load cell from rotating. 5.
PAGE 3
. Complete all mechanical removal and replacement, then locate and mount the boxes (SSCs or Junction Boxes) to the boxmounting-bars. 4. Re-connect or make new ground straps that are needed for a proper installation. 5. Ensure all load cells are plumb and properly 'loaded', then loosen and set the checking to proper gap, 1/32" - 1/16". 6. Leave a 'drip-loop' in the cable at the cell and at the box entry.
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D. Specifications and Kit Contents: 50K RC Load Cells: • Height: 7 ½" • Rating: 2mV/V • Resistance: 1000 Ohm • Wiring Color Code: Color Legend Black - Excitation Green + Excitation White + Signal Red - Signal Yellow Shield This conversion accessory is available in 2-7 section kits. Each kit contains: Part No.