OWNER'S OPERATING MANUAL Rackmount SG Series UPS Plus® Uninterruptible Power Supply Models: SG1KRM-1TU, SG1KRM-2TU SG2KRM-1TU, SG2KRM-2TU SG3KRM-1TU, SG3KRM-2TU Detailed SG Series product specifications are available in PDF format at www.falconups.com FALCON® Electric Inc., 5106 Azusa Canyon Rd., Irwindale, California 91706, (626) 962-7770, Fax 626-962-7720, Email: sales@falconups.com 2007 Falcon® Electric Inc. All rights reserved.
TABLE OF CONTENTS SG UPS Features. . . . SG Series Online UPS Block Diagram. . Important Safety Instructions (READ FIRST) . . . . . . . . . . 1 1 2 Chapter 1. SG Series UPS Overview . True Regenerative Online Design Input Power Factor Correction Microprocessor Control . SNMP/HTTP Remote Management Extended Battery Bank Option Frequency Converter Option . . . . . . . . . . . . . . . . . . . . . . 3 3 3 3 3 3 3 Chapter 2. SG Rackmount Installation Instructions. . Assembly & Mounting Instructions. .
SG SERIES UPS FEATURES True Double Conversion On-Line Design Input Power Factor Correction Wide Input Voltage Window Pure Sinewave Output Precision Output Voltage Regulation Superior Brownout, Surge and Transient Protection Internal System Bypass Eliminates Generator Frequency & Voltage Drift Microprocessor Control & RS-232 Communications UPSILON® Monitoring & Shutdown Software Optional Frequency Conversion Optional Extended Battery Packs & Chargers Optional External Maintenance Bypass Switch Optional Inter
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions which must be followed during the installation, operation and maintenance of this UPS and its batteries. Please read all instructions before operating this equipment and save this manual for future reference. CAUTION All of the models presented herein are designed for installation and use in a temperature controlled environment, free of contamination. CAUTION This UPS utilizes voltage that may be hazardous.
CHAPTER 1 SG Series UPS - Overview True Regenerative On-Line Design As new and innovative technologies have become the backbone of today's businesses, maximum system availability is critical and downtime is more expensive than ever. Increasingly, businesses need a UPS that not only protects against blackouts, but also virtually eliminates more frequent and subtle power disturbances. Surges, sags, line noise and brownouts can disrupt proper operation of sensitive equipment.
CHAPTER 2 SG RACKMOUNT INSTALLATION INSTRUCTIONS 1. Verify the following is included in the UPS shipping carton: * UPS * Software Diskette(s) & Manual *Power Cord * Owners Manual * UPS/Computer Cable * Box containing mounting brackets, handles & mounting hardware * SG2KRM-1TU, SG2KRM-2TU, SG3KRM-1TU & SG3KRM-2TU do not have batteries inside the UPS enclosure and are shipped with an additional rackmount battery module.
c. Install a suitable shelf capable of supporting the weight of the UPS and batteries into the equipment rack. Install the shelf so the UPS and battery bank (if required) will sit directly on the surface of the shelf. Lift the UPS onto its rack shelf, slide it into the rack until the UPS front panel is flush with the racks front rails, securing it to the rails using four screws, (supplied by the rack manufacturer). d.
5. For all 1kVA & (-2) 2-3kVA models, connect the power cord to the UPS inlet located on the UPS rear panel. On (-1) 2 & 3Kva models the line cord is permanently attached to the UPS. 6. Connect the power cord(s) for the equipment to be protected to the UPS output receptacles. 7. For all 2 & 3kVA models remove the two screws securing the battery connector cover plate on the UPS module rear panel.
8. If unattended computer shutdown and monitoring are desired, connect the green UPS/Computer cable to the DB-9 connector located on the UPS rear panel. Then install the shutdown and monitoring software provided with the UPS. For your reference, UNIX shutdown and monitoring software is available from Falcon Electric at an additional cost. 9. Verify the location selected has adequate ventilation to allow for the proper cooling of the UPS. WARNING DO NOT BLOCK UPS FANS OR AIR VENTS.
OPTIONAL SLIDE MOUNTING KIT (SGRMKIT) An slide mounting kit option is available from Falcon Electric. The part number for the kit is SGRMKIT and may be installed on any rackmount UPS and battery bank referenced in this manual. As all 2-3kVA models consist of seperate UPS and battery bank modules, two slide mounting kits are required , one for each module. All 1kVA UPS models will only require one slide kit.
SG RACKMOUNT EXTENDED BATTERY BANK SELECTION GUIDE FOR 1KVA MODELS BATTERY OPTION MODEL BATTERIES BATTERIES IN UPS # OF BATTERY CASES RUN TIME @ 100W RUN TIME @ 200W RUN TIME @ 400W RUN TIME @ 700W CHARGER TYPE NO. OF CHARGERS SG1KRM-1T SGBR2S7-1KU SGBR2S7-1KU SGBR2S7-1KU SGBR2S7-1KU 7AH x 3 Batteries & UPS in same case UPS 54 Min. 25 Min. 11.5 Min. 7 Min. 800ma/41.1Vdc 1 (UPS) 7AH x 6 (7AH x 6) x 2 (7AH x 6) x 3 (7AH x 6 ) x 4 7AH x 3 7AH x 3 7AH x 3 7AH x 3 1 220 min. 100 Min. 45 Min.
CHAPTER 3 OPERATION UPS FRONT PANEL INDICATOR AND FUNCTION KEYS 9 1 10 2 8 3 11 4 5 1. 6 7 LOAD LEVEL INDICATOR LEDS *The first or bottom LED is lit when the output load is greater than 25% of the rated output of the UPS. *The second LED is lit when the output load is greater than 50% of the rated output of the UPS. *The third LED is lit when the output load is greater than 75% of the rated output of the UPS. 2.
5. BYPASS INDICATOR LED When this LED is lit the UPS bypass is active. Should the Alarm LED be lit at the same time, the UPS detected an internal failure and the UPS must be serviced. 6. INVERTER INDICATOR LED When this LED is lit, the UPS inverter is operating and powering the connected load. 7. GREEN MODE LED INDICATOR 8.
AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm status. Category one alarms represent normal or correctable operational alarms. Category two alarms are sounded in the event of abnormal operation. 1. Category one alarms: a. Two short beeps followed by three short beeps. Notifies the user that the SG UPS is configured with the optional battery pack and is in BATTERY MODE. - - - - - = SG UPS IS IN BATTERY MODE b. A continuous short beep.
CHAPTER 4 FRONT & REAR PANEL DETAILS Typical Front Panel Overview (All models) Cooling Vents (exhaust) Control & Display Panel (See Chapter 3, page 9) Power Switch / Input Circuit Breaker SG1KRM-1TU Typical Rear Panel Overview Power Cord Inlet (120Vac only) Input Fuse (15A) Cooling Fan Output Voltage Select Switch RS-232 Port Battery Fuse (30A) Communications Option Card Slot (shown with cover plate installed) Extended Battery Connector (shown with cover plate removed) Output Receptacles (4) 5-1
SG2KRM-1TU & SG3KRM-1TU Typical Rear Panel Overview Cover (do not remove) Output CIrcuit Breaker (upper 2 receptacles Output Voltage Select Switch Primary Battery Connector (shown with cover plate removed) Power Cord (120Vac only) Output Circuit Breaker (lower 2 receptacles) Output Receptacles (4) 5-15R Cooling Fan RS-232 Port Communications Option Card Slot (shown with cover plate installed) SG2KRM-2TU & SG3KRM-2TU Typical Rear Panel Overview Power Cord Inlet (200-240Vac only) Cover (do not re
CHAPTER 5 COMMUNICATIONS INTERFACES RS-232 INTERFACE Location: The RS-232 interface is standard on all SG series UPS models. The port is located on the UPS rear panel, via a DB-9 female connector.
DRY CONTACT & OPTO COUPLER INTERFACE BOARD OPTIONS Typical Falcon Dry Contact Relay Board DB-9 JP1 JP2 JP3 J1 J2 J3 PIN & JUMPER ASSIGNMENT FOR THE FALCON UA88374 RELAY OPTION BOARD (no on-bypass signal) PIN 1 2 3 4 5 6 7 8 9 DESCRIPTION Low Battery ( When UPS reaches low battery, contact activates) (J1, 1-2 short = N.O) (J1, 2-3 short = N.C) JP2 shorted = Low Battery common & all other shorted JP commons JP2 open = common for low battery only Utility Loss N.O.
Typical Falcon Opto-coupler Interface Card PIN ASSIGNMENT FOR THE FALCON UA88373 OPTO-COUPLER OPTION BOARD (no-bypass signal) PIN 1 2 3 4 5 6 7 8 9 DESCRIPTION Not Used Utility Loss (N.O.) (Closes upon utility loss) Utility Loss (N.C.) (Opens upon utility loss) Common for pins 2, 3 & 5 Low Battery (N.O.
CHAPTER 6 Maintenance & Technical Support 1. Care & Maintenance Falcon® SG Series UPSs are designed to be maintenance-free. They can be cleaned with a damp cloth or non-abrasive cleanser, providing the UPS is turned off and the input plug is disconnected from the utility source. On a regular basis, check the vents to make sure they are kept free from accumulation of dust, dirt or lint. 2. Battery Life vs. Temperature For full battery life, keep the UPS close to an ambient temperature of 77ºF.
The following precautions should be observed by a qualified technician when working with batteries. 1. 2. 3. 4. Remove watches, rings, or other metal objects. Use tools with insulated handles. Wear rubber gloves and boots. Do not lay tools or metal parts on top of batteries. 4. Storing the UPS and Batteries Should you need to store the UPS for a long period, fully recharge the battery just prior to storage and recharge the battery every 4 months by plugging the UPS into a power outlet.
6. Technical Support Your FALCON® Electric SG Series UPS is backed by one of the finest customer service teams assembled. Write, call, fax or email should you require technical assistance or service. Falcon Electric Inc. 5106 Azusa Canyon Road Irwindale, CA. 91706 Service 800.842.6940 Voice 626.962.7770 Fax 626.962.7720 Email: service@falconups.com WWW.FALCONUPS.COM Please have your UPS model, serial numbers and date of purchase on hand prior to your call.
LIMITED NEW PRODUCT WARRANTY AGREEMENT GENERAL PROVISIONS FALCON® ELECTRIC INC., hereby warrants product shipped under this agreement to be free from defective workmanship for a period of two years following date of shipment. This Limited New Product Warranty Agreement only applies to covered repairs to the product occurring within the United States and Canada. EXCLUSIONS: The following are not covered by the Falcon Electric Limited New Product Warranty: 1.
1kVA to 3kVA SG SeriesTM UPS PLUS® Model Number Nominal VA SG1KRM -1TU SG1KRM -2TU 1000 Electrical Input Nominal AC Voltage AC Voltage Range Current-Amps Frequency Power Factor Correction Efficiency (Typical) 120V 87-140V 6.9 230V 170-275V 3.6 120V 87-140V 21.4 230V 170-275V 11.2 2100 100V 110V 115V 120V 2100 200V 220V 230V 240V > 86% 700 100V 110V 115V 120V 700 200V 220V 230V 240V 1400 1400 100V 200V 110V 220V 115V 230V 120V 240V 50/60 Hz (Auto Tracking ) ± 0.