OWNER'S OPERATING MANUAL Hardwire Uninterruptible Power Supply Models: SG2K-1T-HW SG2K-2T-HW SG3K-1T-HW SG3K-2T-HW Detailed SG Series product specifications are available in PDF format at www.falconups.com FALCON® Electric Inc., 5106 Azusa Canyon Rd., Irwindale, California 91706, (626) 962-7770, Fax 626-962-7720, Email: sales@falconups.com 2006 Falcon® Electric Inc. All rights reserved. All other brand names and trademarks are the property of their respective owners.
TABLE OF CONTENTS SG UPS Features. . . . SG Series Online UPS Block Diagram. . Important Safety Instructions (READ FIRST) . . . . . . . . . . 1 1 2 Chapter 1. SG Series UPS Overview . True Regenerative Online Design Input Power Factor Correction Microprocessor Control . SNMP/HTTP Remote Management Dip Switch Settings DIagrams . . . . . . . . . . . . . . . . . . 3 3 3 3 3 5 Chapter 2. Installation Instructions . . . UPS Input and Output Requirements. . . UPS Output Requirements. . . . UPS Startup .
SG SERIES UPS FEATURES Hardwire Input and Output Conneciton True Double Conversion On-Line Design Input Power Factor Correction Wide Input Voltage Window Pure Sinewave Output Precision Output Voltage Regulation Superior Brownout, Surge and Transient Protection Internal System Bypass Eliminates Generator Frequency & Voltage Drift Microprocessor Control & RS-232 Communications UPSILON® Monitoring & Shutdown Software Optional Frequency Conversion Optional Extended Battery Packs & Chargers Optional External Mai
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions which must be followed during the installation, operation and maintenance of this UPS and its batteries. Please read all instructions before operating this equipment and save this manual for future reference. CAUTION All of the models presented herein are designed for installation and use in a protected, temperature controlled environment, free of contamination.
CHAPTER 1 SG Series UPS - Overview General - Common for all models 1. Verify the following is included in the UPS shipping carton: (1) UPS, (1) Software Diskette(s) & Manual, (1) Owners Manual & (1) UPS/Computer Cable. 2. Verify the UPS unit is configured for the proper input/output voltage and frequency. This information is stated on the nameplate label located on the rear or the side panel of the unit.
5. Select a suitable location for the UPS. VERIFY THE FLOOR OR SURFACE SUPPORTING THE UPS WILL SUPPORT THE WEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BATTERY BANKS. SG2K-2T-HW & SG2K-2T-HW UPS MODELS = 68.4 lbs. (31 kg) SG3K-2T-HW & SG3K-2-HW UPS MODELS = 81.4 lbs. (37 kg) 6. If unattended computer shutdown and monitoring are desired, connect the green UPS/Computer cable to the DB-9 connector located on the UPS rear panel. Then install the shutdown and monitoring software provided with the UPS.
VIEW OF OUTPUT VOLTAGE & GREEN MODE SELECT SWITCHES (LOCATED ON THE UPS REAR PANEL) OFF = 0 DIP SWITCHES ON = 1 SELECTION TABLE SWITCH SETTINGS FOR ALL MODELS SW2 SW1 Down Down Up Up Down Up Down Up OUTPUT VOLTAGE 1 (All models) 208 Vac 220 Vac (default) 230 Vac 240 Vac OUTPUT VOLTAGE 2 (-TX & -TXC models only) 115 Vac 120 Vac 125 Vac 130 Vac GREEN MODE SWITCH SETTINGS FOR ALL MODELS SW3 Down Up FUNCTION GREEN MODE ON GREEN MODE OFF 5
CHAPTER 2 Installation Instructions For Hardwire Models 1.0 UPS Input & Output Requirements. Note: All SG Series hardwire UPS models must be installed by a licensed electrician, in accordance with the National Electrical Code (NEC) ANSI/NFPA70 and all local regulations. It is further required that the input of SG Series hardwire UPS be wired to a building service panel incorporating a dedicated “branch rated” circuit breaker of the proper rating.
1.1 UPS Output Requirements Note: The outputs of the SG2K-2T-HW & SG3K-2T-HW hardwire models are not configured for 240/120Vac split-phase operation. Should a 240/120Vac split-phase output configuration be required, please contact the factory.
2.0 UPS STARTUP 1. Verify the following is included in the UPS shipping carton: (1) UPS, (1) Software Diskette(s) & Manual, (1) Owners Manual & (1) UPS/Computer Cable. 2. Verify the UPS unit is configured for the proper input/output voltage and frequency. This information is stated on the nameplate label located on the rear or the side panel of the unit. If any special input plug and output receptacle configurations were specified at the time of order, verify for proper configuration. 3.
5. Select a suitable location for the UPS near enough to the computer or equipment to to be protected. Connect the power cord(s) for the equipment to be protected to the UPS output receptacles. VERIFY THE TABLE OR SURFACE SUPPORTING THE UPS WILL SUPPORT THE WEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BATTERY BANKS. 2KVA- 3KVA UPS MODELS = 150.0 lbs, (68kg) 6. If extended battery banks are to be connected to the UPS, please refer to page 8 for further instructions. 7.
TYPICAL EXTENDED BATTERY BANK & UPS INTERCONNECTION (Mini-tower models shown; same applies for floor standing banks) TYPICAL BATTERY CONNECTOR 1ST CABLE TO ADD MORE BANKS, DAISY CHAIN TO NEXT BANK FROM THIS 2ND CABLE UPS BATTERY FUSE OPTIONAL BATTERY CHARGER CIRCUIT BREAKER POWER INLET FOR OPTIONAL CHARGER 2ND BATTERY BANK OPTIONAL BATTERY CHARGER CIRCUIT BREAKER POWER INLET FOR OPTIONAL CHARGER 1ST BATTERY BANK UPS INSTALLATION PROCEDURE FOR EXTENDED BATTERY BANKS 1. 2. 3.
SG 2-3kVA TOWER EXTENDED BATTERY BANK SELECTION GUIDE FOR 2KVA -HW MODELS BATTERY OPTION MODELS W/O Charger SGB2S7-2K3 SGB2S7-2K3 BATTERIES 12 Pieces of 12V, 7AH 24 Pieces of 12V, 7AH BATTERIES IN UPS # of CASES Inches (mm) RUN TIME @ 300W RUN TIME @ 500W RUN TIME @ 700W RUN TIME @ 1000W RUN TIME @ 1400W BATTERY OPTION MODELS With 120Vac Charger BATTERY OPTION MODELS With 208-240Vac Charger CHARGER OUTPUT #. OF CHARGERS 1 Mini-Tower 13.8 x 7.6 x 18.9 (350 x 193 x 480) 170 Min. 95 Min. 63 Min. 39 Min.
CHAPTER 3 OPERATION UPS FRONT PANEL INDICATOR AND FUNCTION KEYS 9 1 10 2 8 3 11 4 5 1. 6 7 LOAD LEVEL INDICATOR LEDS *The first or bottom LED is lit when the output load is greater than 25% of the rated output of the UPS. *The second LED is lit when the output load is greater than 50% of the rated output of the UPS. *The third LED is lit when the output load is greater than 75% of the rated output of the UPS. 2.
5. BYPASS INDICATOR LED When this LED is lit the UPS bypass is active. Should the Alarm LED be lit at the same time, the UPS detected an internal failure and the UPS must be serviced. 6. INVERTER INDICATOR LED When this LED is lit, the UPS inverter is operating and powering the connected load. 7. GREEN MODE LED INDICATOR 8.
AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm status. Category one alarms represent normal or correctable operational alarms. Category two alarms are sounded in the event of abnormal operation. 1. Category one alarms: a. Two short beeps followed by three short beeps. Notifies the user that the SG UPS is configured with the optional battery pack and is in BATTERY MODE. - - - - - = SG UPS IS IN BATTERY MODE b. A continuous short beep.
SG2K-1T-HW & SG3K-1T-HW Typical Rear Panel Overview RS-232 Port Dip Switches Battery fuse as received in bag. At the time of initial installation remove the bag from the unit and install the battery fuse Battery Fuse Holder Prior to installing the battery fuse, depress this button of one second to pre-charge the UPS and immediately install the battery fuse.
CHAPTER 5 COMMUNICATIONS INTERFACES RS-232 INTERFACE Location: The RS-232 interface is standard on all SG series UPS models. The port is located on the UPS rear panel, via a DB-9 female connector.
DRY CONTACT & OPTO COUPLER INTERFACE BOARD OPTIONS Typical Falcon Dry Contact Relay Board DB-9 JP1 JP2 JP3 J1 J2 J3 PIN & JUMPER ASSIGNMENT FOR THE FALCON UA88374 RELAY OPTION BOARD (no on-bypass signal) PIN 1 2 3 4 5 6 7 8 9 DESCRIPTION Low Battery ( When UPS reaches low battery, contact activates) (J1, 1-2 short = N.O) (J1, 2-3 short = N.C) JP2 shorted = Low Battery common & all other shorted JP commons JP2 open = common for low battery only Utility Loss N.O.
Typical Falcon Opto-coupler Interface Card PIN ASSIGNMENT FOR THE FALCON UA88373 OPTO-COUPLER OPTION BOARD (no-bypass signal) PIN 1 2 3 4 5 6 7 8 9 DESCRIPTION Not Used Utility Loss (N.O.) (Closes upon utility loss) Utility Loss (N.C.) (Opens upon utility loss) Common for pins 2, 3 & 5 Low Battery (N.O.
APC Style Dry Contact Relay Board PIN & JUMPER ASSIGNMENT FOR THE FALCON UA88377 RELAY OPTION BOARD (APC Style Board) PIN 1 2 3 4 5 6 7 8 9 DESCRIPTION Remote Shutdown (on battery operation only) Remote Shutdown Common Not Used Low Battery Common Low Battery (N.O.
CHAPTER 6 Maintenance & Technical Support 1. Care & Maintenance Falcon® SG Series UPSs are designed to be maintenance-free. They can be cleaned with a damp cloth or non-abrasive cleanser, providing the UPS is turned off and the input plug is disconnected from the utility source. On a regular basis, check the vents to make sure they are kept free from accumulation of dust, dirt or lint. 2. Battery Life vs. Temperature For full battery life, keep the UPS close to an ambient temperature of 77ºF.
The following precautions should be observed by a qualified technician when working with batteries. 1. 2. 3. 4. Remove watches, rings, or other metal objects. Use tools with insulated handles. Wear rubber gloves and boots. Do not lay tools or metal parts on top of batteries. 4. Storing the UPS and Batteries Should you need to store the UPS for a long period, fully recharge the battery just prior to storage and recharge the battery every 4 months by plugging the UPS into a power outlet.
6. Technical Support Should your FALCON® Electric SG Series UPS require service or you need technical assistance, you can contact us at: Falcon Electric Inc. 5106 Azusa Canyon Road Irwindale, CA. 91706 Service 800.842.6940 Voice 626.962.7770 Fax 626.962.7720 Email: service@falconups.com WWW.FALCONUPS.COM Please have your UPS model, serial numbers and date of purchase on hand prior to your call. This information is located on the identification label on the rear panel of the unit.
LIMITED NEW PRODUCT WARRANTY AGREEMENT GENERAL PROVISIONS FALCON® ELECTRIC INC., hereby warrants product shipped under this agreement to be free from defective workmanship for a period of two years following date of shipment. This Limited New Product Warranty Agreement only applies to covered repairs to the product occurring within the United States and Canada. EXCLUSIONS: The following are not covered by the Falcon Electric Limited New Product Warranty: 1.
2kVA & 3kVA SG SeriesTM UPS PLUS® SG2K-1T SG2K-1T-HW Model Number Nominal VA SG2K-2T SG2K-2T-HW SG3K-1T SG3K-1T-HW 2000 SG3K-2T SG3K-2T-HW SG2K-2TX SG2K-2TXI 1 SG3K-2TX SG3K-2TXI2 2000 3000 3000 Electrical Input Nominal AC Voltage AC Voltage Range Current – Amps Frequency Power Factor Correction Efficiency (Typical) 120V 87 – 140V 14.2 230V 170 – 275V 7.4 120V 230V 87 – 140V 170 – 275V 21.4 11.2 50/60 Hz ± 5% (Auto – Tracking) > 0.95 230V 170 – 275V 7.5 11.
