T Series Service Manual Extra Heavy Duty, Grade 1 Cylindrical Lever Lock V H T S Q B R
Table of Contents Table of Contents Introduction ............................................................... iii Lock Assembly Index ................................................. 1 Chassis Assemblies................................................... 3 Trim Assemblies ....................................................... 27 Standard Cylinders .................................................. 41 Falcon Complete Standard Cylinders ..................... 41 Standard Cylinder Options ................
Introduction Introduction This manual contains a complete listing of T-Series (Grade 1) cylindrical lock parts and assemblies manufactured by the Falcon Lock Company. This edition lists components of T-Series locks manufactured after July 2007. Exploded views of each lock chassis and trim assemblies are provided with an accompanying chart to identify parts for replacement purposes.
Lock Assembly Index Lock Assembly Index Function ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis FALCON ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION T101 F75 Passage/Closet Latch Lever is always unlocked. Lever is always unlocked and is always free for immediate egress. 27 3 Privacy Hospital Lock Unlocked from outside by turning emergency turn-button. Push-button locks outside lever. Turning inside lever or closing door releases button.
Lock Assembly Index Function ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis 15 FALCON ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION T521 F81 Office Lock Key retracts latch when button turned. Turning button locks outside lever until manually unlocked. Inside always free for immediate egress. 35 Inside lever is always unlocked and always free for immediate egress. 36 Locked or unlocked by key. When locked by key it can only be unlocked by key. Push-button locks outside lever.
Chassis Assemblies T101 Passage Latchset 12 1 2 6 8 (2) 14 13 (2) 7 11 10 9 (2) 6 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T101 A30761-000-00 8 Retractor Insert (2) 022986-001-50 2 Flanged Nut (2) 030726-000-30 9 Retractor Spring (2) 022108-001-60 3 Outer Mounting Plate 030712-001-30 10 Retractor Spring Retainer 022112-000-30 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 11 Hub and Plate Assembly A30747-000-
Chassis Assemblies T291/T301 Privacy Hospital Lock 2 22 14 12 25 24 1 8 (2) 6 23 7 13 (2) 20 21 11 10 19 9 (2) 18 17 16 15 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T291/T301 A30765-000-00 14 Inner Mounting Plate 030712-000-30 2 Flanged Nut (2) 030726-000-30 15 Spindle, 1 Ear, Outer 030732-005-30 3 Outer Mounting Plate 030712-001-30 16 Clutch Spring 030709-000-60 4 #8-32 x 6 ” Self Tap Screw 031533-00
Chassis Assemblies T351 Closet Lock 12 1 2 6 8 (2) 14 13 (2) 7 11 10 9 (2) 26 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T351/T561 A30758-000-00 9 Retractor Spring (2) 022108-001-60 2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30 3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 12 Housing Case 022114-000-30 5
Chassis Assemblies T351 Closet Lock – IC 12 1 2 6 8 (2) 14 13 (2) 7 11 10 9 (2) 27 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T351/T561IC A30758-001-00 9 Retractor Spring (2) 022108-001-60 2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30 3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 12 Housing Case 022114-000
Chassis Assemblies T381 Classroom Security Lock 12 2 28 1 8 (2) 14 30 13 (2) 11 7 10 9 (2) 19 18 17 16 15 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T381 A30767-000-00 12 Housing Case 022114-000-30 2 Flanged Nut (2) 030726-000-30 13 Cotter Pin (2) 002893-000-60 3 Outer Mounting Plate 030712-001-30 14 Inner Mounting Plate 030712-000-30 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 15 Spindle, 1 Ear, Outer 03073
Chassis Assemblies T381 Classroom Security Lock – IC 12 2 29 1 8 (2) 14 30 13 (2) 11 7 10 9 (2) 19 31 17 16 15 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T381 A30767-001-00 12 Housing Case 022114-000-30 2 Flanged Nut (2) 030726-000-30 13 Cotter Pin (2) 002893-000-60 3 Outer Mounting Plate 030712-001-30 14 Inner Mounting Plate 030712-000-30 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 15 Spindle, 1 Ear, Outer
Chassis Assemblies T411 Asylum Lock 12 1 8 (2) 2 32 14 13 (2) 7 11 10 9 (2) 32 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T411 A30769-000-00 9 Retractor Spring (2) 022108-001-60 2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30 3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 12 Housing Case 022114-000-30 5 Hub
Chassis Assemblies T411 Asylum Lock – IC 12 1 8 (2) 2 33 14 13 (2) 7 11 10 9 (2) 33 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T411-IC A30769-001-00 9 Retractor Spring (2) 022108-001-60 2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30 3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 12 Housing Case 022114-000-30
Chassis Assemblies T501 Entry Lock 2 22 14 12 25 24 1 8 (2) 6 23 7 13 (2) 34 21 11 10 19 9 (2) 18 17 16 15 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T501 A30773-000-00 14 Inner Mounting Plate 030712-000-30 2 Flanged Nut (2) 030726-000-30 15 Spindle, 1 Ear, Outer 030732-005-30 3 Outer Mounting Plate 030712-001-30 16 Clutch Spring 030709-000-60 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 17 Clutch Driv
Chassis Assemblies T501 Entry Lock – IC 2 22 14 12 25 24 1 8 (2) 6 23 7 13 (2) 34 21 11 10 19 9 (2) 31 17 16 15 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T501-IC A30773-001-00 14 Inner Mounting Plate 030712-000-30 2 Flanged Nut (2) 030726-000-30 15 Spindle, 1 Ear, Outer 030732-005-30 3 Outer Mounting Plate 030712-001-30 16 Clutch Spring 030709-000-60 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 17 Clu
Chassis Assemblies T511 Entry/Office Lock 2 35 14 12 36 24 1 8 (2) 6 23 7 13 (2) 34 21 11 10 19 9 (2) 18 17 16 15 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T511 A30756-000-00 14 Inner Mounting Plate 030712-000-30 2 Flanged Nut (2) 030726-000-30 15 Spindle, 1 Ear, Outer 030732-005-30 3 Outer Mounting Plate 030712-001-30 16 Clutch Spring 030709-000-60 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 17 Clutc
Chassis Assemblies T511 Entry/Office Lock – IC 2 35 14 12 36 24 1 8 (2) 6 23 7 13 (2) 34 21 11 10 19 9 (2) 31 17 16 15 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T511-IC A30756-001-00 14 Inner Mounting Plate 030712-000-30 2 Flanged Nut (2) 030726-000-30 15 Spindle, 1 Ear, Outer 030732-005-30 3 Outer Mounting Plate 030712-001-30 16 Clutch Spring 030709-000-60 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 1
Chassis Assemblies T521 Office Lock 2 35 14 12 36 24 1 8 (2) 6 23 7 13 (2) 11 10 9 (2) 19 18 17 16 15 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T521 A30748-000-00 13 Cotter Pin (2) 002893-000-60 2 Flanged Nut (2) 030726-000-30 14 Inner Mounting Plate 030712-000-30 3 Outer Mounting Plate 030712-001-30 15 Spindle, 1 Ear, Outer 030732-005-30 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 16 Clutch Spring 030
Chassis Assemblies T521 Office Lock – IC 2 35 14 12 36 24 1 8 (2) 6 23 7 13 (2) 11 10 9 (2) 19 31 17 16 15 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T521-IC A30748-001-00 13 Cotter Pin (2) 002893-000-60 2 Flanged Nut (2) 030726-000-30 14 Inner Mounting Plate 030712-000-30 3 Outer Mounting Plate 030712-001-30 15 Spindle, 1 Ear, Outer 030732-005-30 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 16 Clutch Spr
Chassis Assemblies T561 Classroom Lock 12 1 8 (2) 2 6 14 13 (2) 7 11 10 9 (2) 26 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T351/T561 A30758-000-00 9 Retractor Spring (2) 022108-001-60 2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30 3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 12 Housing Case 022114-000-30
Chassis Assemblies T561 Classroom Lock – IC 12 1 8 (2) 2 6 14 13 (2) 7 11 10 9 (2) 27 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T351/T561IC A30758-001-00 9 Retractor Spring (2) 022108-001-60 2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30 3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 12 Housing Case 022114-0
Chassis Assemblies T571 Dormitory Lock 2 22 14 12 25 1 24 8 (2) 6 23 13 (2) 7 20 21 11 10 9 (2) 37 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T571 A30759-000-00 12 Housing Case 022114-000-30 2 Flanged Nut (2) 030726-000-30 13 Cotter Pin (2) 002893-000-60 3 Outer Mounting Plate 030712-001-30 14 Inner Mounting Plate 030712-000-30 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 20 Slide Catch 022105-000-30 5
Chassis Assemblies T571 Dormitory Lock – IC 2 22 14 12 25 1 24 8 (2) 6 23 13 (2) 7 20 21 11 10 9 (2) 38 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T571-IC A30759-001-00 12 Housing Case 022114-000-30 2 Flanged Nut (2) 030726-000-30 13 Cotter Pin (2) 002893-000-60 3 Outer Mounting Plate 030712-001-30 14 Inner Mounting Plate 030712-000-30 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 20 Slide Catch 022105-00
Chassis Assemblies T581 Storeroom Lock 12 1 8 (2) 2 6 14 13 (2) 7 11 10 9 (2) 32 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T581 A30760-000-00 9 Retractor Spring (2) 022108-001-60 2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30 3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 12 Housing Case 022114-000-30 5 H
Chassis Assemblies T581 Storeroom Lock – IC 12 1 8 (2) 2 6 14 13 (2) 7 11 10 9 (2) 33 5 4 3 2 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T581-IC A30760-001-00 9 Retractor Spring (2) 022108-001-60 2 Flanged Nut (2) 030726-000-30 10 Retractor Spring Retainer 022112-000-30 3 Outer Mounting Plate 030712-001-30 11 Hub and Plate Assembly A30747-000-00 4 #8-32 x 6 ” Self Tap Screw 031533-006-30 12 Housing Case 022114-000-
Chassis Assemblies T851 Storeroom Lock (Electrified – Fail Safe) 39 47 50 42 14 1 12 45 48 8 (2) 46 49 44 13 (2) 7 41 10 9 (2) 40 18 17 43 15 5 4 2 3 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T851 A31517-000-00 18 Key Spindle, STD 030718-000-30 2 Flanged Nut 030726-000-30 39 Solenoid, Fail Safe 031416-000-70 3 Outer Mounting Plate 030712-001-30 40 Push Acutator, Electrified Lock 030711-001-30 4 #8-32 x 6 ” Self Tap
Chassis Assemblies T851 Storeroom Lock (Electrified – Fail Safe) – IC 39 47 50 42 14 1 12 45 48 8 (2) 46 49 44 13 (2) 7 41 10 9 (2) 40 31 17 43 15 5 4 2 3 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T851 A31517-000-00 18 Key Spindle, STD 030718-000-30 2 Flanged Nut 030726-000-30 39 Solenoid, Fail Safe 031416-000-70 3 Outer Mounting Plate 030712-001-30 40 Push Acutator, Electrified Lock 030711-001-30 4 #8-32 x 6 ” Sel
Chassis Assemblies T881 Storeroom Lock (Electrified – Fail Secure) 52 47 50 42 14 1 12 45 48 8 (2) 46 53 44 13 (2) 7 41 10 9 (2) 40 18 17 51 15 5 4 2 3 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T851 A31517-000-00 18 Key Spindle, STD 030718-000-30 2 Flanged Nut 030726-000-30 39 Solenoid, Fail Safe 031416-000-70 3 Outer Mounting Plate 030712-001-30 40 Push Acutator, Electrified Lock 030711-001-30 4 #8-32 x 6 ” Self T
Chassis Assemblies T881 Storeroom Lock (Electrified – Fail Secure) – IC 52 47 50 42 14 1 12 45 48 8 (2) 46 53 44 13 (2) 7 41 10 9 (2) 40 31 17 51 15 5 4 2 3 Call Out Number Description Part Number Call Out Number Description Part Number 1 Chassis Assembly, T851 A31517-000-00 18 Key Spindle, STD 030718-000-30 2 Flanged Nut 030726-000-30 39 Solenoid, Fail Safe 031416-000-70 3 Outer Mounting Plate 030712-001-30 40 Push Acutator, Electrified Lock 030711-001-30 4 #8-32 x 6 ” S
Trim Assemblies T101 Passage Latchset H P NN O N E F L I NN K J H A Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T291 Privacy Hospital Lock H P O NN N E G L U NN K V H T S LL B Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T301 Privacy Lock H P O NN N E G L U NN K V H T S Q B R Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T351 Closet Lock W H NN Y X N E Z M BB MM K CC H AA B Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T381 Classroom Security Lock B AA H DD NN EE N M BB MM K CC H AA B Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T411 Asylum Lock B AA H FF EE MM N M GG MM K CC H AA B Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T501 Entry Lock H P O NN N E G M BB MM K CC H AA B Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T511 Entry/Office Lock H P O NN N E G M BB MM K CC H AA B Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T521 Office Lock H P O NN N E G M BB MM K CC H AA B Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T561 Classroom Lock H P O NN N E F M BB MM K CC H AA B Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T571 Dormitory Lock H P O NN N E G M BB MM K CC H AA B Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T581 Storeroom Lock H P O NN N E F M GG MM K CC H AA B Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T851 Storeroom Lock (Electrified – Fail Safe) H JJ KK NN N E HH M BB MM K CC H AA B Note: Spring Cage components require lubrication. See page 47 for specifications.
Trim Assemblies T881 Storeroom Lock (Electrified – Fail Secure) H JJ KK NN N E HH M BB MM K CC H AA B Note: Spring Cage components require lubrication. See page 47 for specifications.
Cylinders Standard Cylinders Falcon Complete Standard Cylinders Function 5-Pin Cylinder 6-Pin Cylinder 7-Pin Cylinder A23151-05 A23161-05 A23171-05 A23151-06 A23161-06 A23171-06 A23151-07 A23161-07 A23171-07 All Except T381IS, T571 T381IS T571 Notes: 1) Finishes 606 and 626 only 2) Specify Keyway 3) Cylinders are funished G keyway, keyed differently unless otherwise specified. 4) Restricted sections require additional fee.
Cylinders Competitor Keyway Compatibility Falcon T-Series locks are furnished with Falcon’s standard “G” keyway cylinder unless otherwise specified. The following cylinders manufactured by competitors are acceptable.
Cylinders IC Cylinder Options Description Specify Small Format Core* G suffix Example: T581GD6 DAN Small Format Construction Core** H suffix Example: T581HD7 DAN Less Small Format Core B suffix Example: T581BD DAN Less Full Size Core J suffix Example: T581JD SCH DAN Small Format Disposable Core BDC suffix Example: T581BDC DAN *Locks are furnished uncombinated with no keys unless otherwise specified. **Locks are assessed one non-refundable handling charge per core.
Inserts and Spindles Inside Inserts and Spindles T351 T381 T411 T501 T511 T521 T561 T571 T581 T851 T881 Description Part Number Insert and Spindle A30750-000-00 Insert and Spindle A30776-001-00 Falcon 6-Pin and 7-Pin IC A30779-001-00 s Falcon and Mono 6-Pin Standard A30779-060-00 s Falcon 7-Pin Standard A30779-070-00 s Medeco IC A30981-001-00 s Schlage IC A30982-001-00 s Corbin-Russwin 6-Pin IC A30983-001-00 s Corbin-Russwin 7-Pin IC A30983-002-00 s Yale IC A30984-001-00 s Sarg
Inserts and Spindles Outside Inserts and Spindles T351 T381 T411 T501 T511 T521 T561 T571 T581 T851 T881 Description Part Number Falcon 6-Pin and 7-Pin IC A30749-001-00 s s Falcon and Mono 6-Pin Standard A30749-060-00 s s Falcon 7-Pin Standard A30749-070-00 s s Falcon IC A30910-001-00 s s s s s s s s s Falcon and Mono 6-Pin Standard A30910-060-00 s s s s s s s s s Falcon 7-Pin Standard A30910-070-00 s s s s s s s s s Medeco IC A30941-001-00 s s s s s s s
Levers Closed Levers Style Part Number 030740-000-xxx Description Standard Closed Lever A30753-00A-xxx Inside Lever with Set Screw Avalon A31544-00A-xxx Inside Lever with Set Screw for T851/T881 Functions 030742-000-xxx Standard Closed Lever A30753-00D-xxx Inside Lever with Set Screw Dane A31544-00D-xxx Inside Lever with Set Screw for T851/T881 Functions 030744-000-xxx Standard Closed Lever A30753-00Q-xxx Inside Lever with Set Screw Quantum Notes: A31544-00Q-xxx Inside Lever with Set Screw for T85
Levers SFIC/IC Levers Style Part Number Description 030740-002-xxx Standard SFIC Lever 030926-001-xxx Assa, Medeco, Yale IC Lever 030927-001-xxx Schlage IC Lever 030928-001-xxx Corbin Russwin IC Lever 030930-001-xxx Sargent IC Lever 030742-002-xxx Standard SFIC Lever 030926-002-xxx Assa, Medeco, Yale IC Lever 030927-002-xxx Schlage IC Lever 030928-002-xxx Corbin Russwin IC Lever 030930-002-xxx Sargent IC Lever 030744-002-xxx Standard SFIC Lever 030926-003-xxx Assa, Medeco, Yale IC
Latches and Accessories Grade 1 Latches A98535-000 A98535-00D A98538-000 Square Corner Spring Latch, 6QE” Projection Square Corner Deadlatch, 6QE” Projection 6QE” Radius Corner Spring Latch, 6QE” Projection A98538-00D A98835-00D A98838-000 6QE” Radius Corner Deadlatch, 6QE” Projection Square Corner Deadlatch, 6M” Projection 6QE” Radius Corner Spring Latch, 6M” Projection Grade 2 Latches A92320-000 A92320-00D A92321-000 Square Corner Spring Latch, 56O” Projection, 2 6 ” Backset Squ
Latches and Accessories A92321-00D A92330-000 A92330-00D 56M” Radius Corner Deadlatch, 56O” Projection, 2 6 ” Backset Square Corner Spring Latch, 56O” Projection, 2 6M” Backset Square Corner Deadlatch, 56O” Projection, 2 6M” Backset A92331-000 A92331-00D 56M” Radius Corner Spring Latch, 56O” Projection, 2 6M” Backset 56M” Radius Corner Deadlatch, 56O” Projection, 2 6M” Backset Accessories A22161-005-00 A30775-000-00 Link for 5" Backset For use with 2 6M” backset latches (except 6M” projection
Strike and Dust Boxes Strikes 005164-000 A05185-000 A05185-004 ANSI Strike Square Corner T-Strike 6QE” Radius Corner T-Strike, Q001-049 Q001-048 Full Lip Square Corner Strike Full Lip 56M” Radius Corner Strike Dust Boxes K510-066-PLA 012191-003-70 50 Q001-059 T-Series Service Manual
Preparation and Installation Installation Template For reference only. DO NOT place on door for drilling. High Edge 2 7N"(70mm) BACKSET 1 7N"(44mm) Door Mark Center 267 "(54mm) Hole 2"(51mm) Door Latch Use of Drill Fixture 030736-000-50 recommended to ensure proper alignment of for thru-bolt holes. 267N"(57mm) Door Mark Centerline of Latch for Correct Door Thickness. Drill 1"(25mm) diameter hole.
03079400070 INSTALLATION INSTRUCTIONS FOR INSTALLING T-SERIES EXTRA HEAVY DUTY LEVER LOCKSET IMPORTANT: THIS LOCK IS NON-HANDED. LOCK IS FACTORY PACKED PREADJUSTED FOR 1 7N" (45mm) THICK DOORS. TO ADJUST LOCK FOR OTHER DOOR THICKNESS, SEE STEP 8, 9 & 10. SPACERS MUST BE USED FOR DOORS THINNER THAN 1 7N" (45mm) THICK. FOR FUNCTIONS T341, T351, T371, T381, T391, T561 & T571 SEE STEPS 17 (STANDARD CYLINDER) OR 18 (IC CORE) FOR TIMING INSTRUCTIONS.
STEP 2 BORE HOLES: INSTALL LATCH A) 5/16" (8mm) Thru hole When drilling through door, be careful not to damage door finish. A. Bore a 267 " (54mm) hole and two (2) 7RF" (8mm) holes from both sides of door to avoid splintering wood. C) File Notches B) 1" (25mm) Hole B. Bore a 1" (25mm) hole into door edge. Using latch faceplate as pattern, trace outline and mortise door edge so latch is flush with door. If 7N projection latch is to be installed see Step 20.
STEP 5 INSTALL INNER TRIM ASSEMBLY Thru Post Inner Trim Asssembly Slide inner trim assembly over chassis spindle. Thru-posts will engage inner trim asembly on 1 7N" (45mm) thick doors. Secure to door with two #10-32 x 1" machine screws provided. Thru Post Mounting Screws #10-32 x 1" Chassis Spindle Groove STEP 6 A. B. INSTALL INNER LEVER Position rose over inner trim assembly making sure rose detent engages groove in spindle assembly.
ADJUST LOCK FOR DOOR THICKNESS 2"(51mm) DR 2 1/4"(57mm) DR DOOR CENTERING ADJUSTMENT MENDED TO ENSURE PROPER ALIGNMENT 1 3/4"(45mm) DR 5/32"(4mm) 2 1/8"(54mm) HOLE Button Mount Legs Cap Pinch button mount legs together and move cap to desired position. Flanged Nut 267N" 2" 1 7N" (57mm) (51mm) (45mm) Black Hex Wrench Inner Mounting Plate B. C. D. E. Place on spacer over outer chassis spindle as shown. Gage NT FALCON LOCK P/N 030793-001-70 PRINTED IN U.S.A.
STEP 13 TO REMOVE ALL CYLINDER LEVERS (Except Interchangeable Core) A. Insert key and rotate clockwise approximately 60 degrees. B. Depress lever retainer with tool provided. C. Slide lever off spindle. TO RE-INSTALL LEVER D. Insert cylinder into spindle. E. Slide lever onto spindle. F. Insert key into cylinder and rotate clockwise approximately 60 degrees and push lever over retainer. C G. STEP 14 Pull on lever to be sure retainer engaged lever.
TIMING INSTRUCTIONS FOR STANDARD CYLINDER LOCKS STEP 17 FOR THE FOLLOWING FUNCTIONS: T341, T351, T371, T381, T391, T561, T571 A. If the cylinder and handle are installed, refer to step 13 for lever removal instructions. B. Using a thin flat screw driver, turn the action bar slot clockwise (cw) until it stops at about 2:00. C. Then turn the action bar counterclockwise (ccw) to the 9:00 position. NOTE: No physical stop is at this location. D. With the key out, install standard cylinder into the spindle.
Preparation and Installation Spring Cage Replacement Installation Q513-063 Installation Instructions T-Series Spring Cage Retrofit Kit Instrucciones de instalación Springs (2) Muelles (2) Ressorts (2) Torque Plate Placa de par de torsión Plaque de couple Spring Cage Housing Alojamiento de la jaula de muelles Logement de cage à ressorts 1 Retaining Ring Anillo de retención Anneau de retenue Mounting Posts (2) Postes de montaje (2) Poteaux de montage (2) Notice d'installation 2 a b 3 c d For Us
WARRANTY WARRANTY Falcon Door Hardware warrants its mechanical offering of locks, exit devices and door controls products manufactured to be free from defects in materials and workmanship for a period of TEN (10) YEARS from the date of manufacture with the exception of the products detailed in the table below. The terms and conditions of this new warranty apply to Falcon Door Hardware shipments made on or after November 1st, 2008.
www.falcon.ingersollrand.com © 2008 Ingersoll-Rand Company FA-5439 Rev. 12/08 Printed in U.S.A.
