Design Reduced Pressure Zone Assemblies User Manual

ENGLISH INSTRUCTIONS
S eries
880V/LF880V/LF886V
Reduced Pressure Zone Assemblies
Reduced Pressure Detector Assemblies
Montajes de zona de presión reducida
Montajes de detección de presión reducida
Dispositifs pour zone de pression réduite
Détecteur de réduction de pression
Size: 2
1
⁄2" - 10" (65-250mm)
Tamaño: 65 a 250 mm (2½ a 10 pulg.)
Dimensions : 65 mm à 250 mm
(2,5 po à 10 po)
IS-F-880V-RP/RPDA
Limited Warranty: FEBCO (the “Company”) warrants each product to be free from defects in material
and workmanship under normal usage for a period of one year from the date of original shipment. In the
event of such defects within the warranty period, the Company will, at its option, replace or recondition
the product without charge.
THE WARRANTY SET FORTH HEREIN IS GIVEN EXPRESSLY AND IS THE ONLY WARRANTY
GIVEN BY THE COMPANY WITH RESPECT TO THE PRODUCT. THE COMPANY MAKES NO OTHER
WARRANTIES, EXPRESS OR IMPLIED. THE COMPANY HEREBY SPECIFICALLY DISCLAIMS ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
The remedy described in the first paragraph of this warranty shall constitute the sole and exclusive
remedy for breach of warranty, and the Company shall not be responsible for any incidental, special
or consequential damages, including without limitation, lost profits or the cost of repairing or replacing
other property which is damaged if this product does not work properly, other costs resulting from labor
charges, delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water
conditions, chemical, or any other circumstances over which the Company has no control. This warranty
shall be invalidated by any abuse, misuse, misapplication, improper installation or improper maintenance
or alteration of the product.
Some States do not allow limitations on how long an implied warranty lasts, and some States do not allow
the exclusion or limitation of incidental or consequential damages. Therefore the above limitations may
not apply to you. This Limited Warranty gives you specific legal rights, and you may have other rights
that vary from State to State. You should consult applicable state laws to determine your rights. SO
FAR AS IS CONSISTENT WITH APPLICABLE STATE LAW, ANY IMPLIED WARRANTIES THAT MAY NOT
BE DISCLAIMED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL
SHIPMENT.
Garantía limitada: FEBCO (en adelante, “la Compañía”) garantiza, por un período de un año a partir de la fecha
de embarque original, que sus productos están libres de defectos en materiales y mano de obra bajo condiciones
de uso normal. En caso de que se encuentren tales defectos dentro del período de garantía, la Compañía reem-
plazará o reacondicionará, a su elección, el producto sin costo alguno.
LA GARANTÍA AQUÍ ESTIPULADA SE OTORGA EN FORMA EXPRESA Y ES LA ÚNICA GARANTÍA
OTORGADA POR LA COMPAÑÍA EN RELACIÓN CON EL PRODUCTO. LA COMPAÑÍA NO OTORGA NINGUNA
OTRA GARANTÍA, YA SEA EXPRESA O IMPLÍCITA. LA COMPAÑÍA POR LA PRESENTE RENUNCIA
ESPECÍFICAMENTE A TODAS LAS DEMÁS GARANTÍAS, EXPRESAS O IMPLÍCITAS, INCLUYENDO SIN
LIMITACIÓN, LAS GARANTÍAS IMPLÍCITAS DE APTITUD PARA LA COMERCIALIZACIÓN E IDONEIDAD PARA
UN PROPÓSITO EN PARTICULAR.
La solución descrita en el primer párrafo de esta garantía constituirá la única y exclusiva solución por incum-
plimiento de garantía, y la Compañía no se hará responsable por daños accidentales, especiales o indirectos,
incluyendo sin limitación, la pérdida de ganancias o el costo de reparación o reemplazo de otra propiedad que
resulte dañada por el mal funcionamiento de este producto, otros costos resultantes por mano de obra, retardos,
vandalismo, negligencia, obstrucciones ocasionadas por materiales extraños, daños debidos a condiciones
adversas del agua, químicos o cualquier otra circunstancia sobre la cual la Compañía no tenga control. Esta
garantía no tendrá validez en cualquier caso de abuso, uso indebido, aplicación incorrecta, instalación inadec-
uada, o mantenimiento adecuado o alteración del producto.
Algunos Estados no permiten limitaciones en la duración de una garantía implícita y algunos Estados no permiten
la exclusión o limitación de daños accidentales o indirectos. Por lo tanto, es posible que las limitaciones anteriores
no sean aplicables en su caso. Esta garantía limitada le da derechos legales específicos; usted podría tener tam-
bién otros derechos que varían según el Estado. Usted debe consultar las leyes estatales aplicables para deter-
minar sus derechos. EN LA MEDIDA EN QUE SEA CONGRUENTE CON LAS LEYES ESTATALES APLICABLES,
CUALQUIER GARANTÍA IMPLÍCITA QUE NO SEA RECHAZADA, INCLUYENDO LAS GARANTÍAS IMPLÍCITAS DE
APTITUD PARA LA COMERCIALIZACIÓN E IDONEIDAD PARA UN PROPÓSITO EN PARTICULAR, SE LIMITA EN
SU DURACIÓN A UN AÑO A PARTIR DE LA FECHA DEL EMBARQUE ORIGINAL.
Garantie limitée : FEBCO (la « Société ») garantit que chacun de ses produits est exempt de vice de
matériau et de fabrication dans des conditions normales d’utilisation pour une période d’un an à compter
de la date d’expédition d’origine. Dans l’éventualité où de tels vices se manifesteraient pendant la période
de garantie, la Société, à sa discrétion, remplacera ou reconditionnera le produit sans frais.
LA PRÉSENTE GARANTIE EST EXPRESSE ET REPRÉSENTE LA SEULE GARANTIE OFFERTE PAR
LA SOCIÉTÉ POUR CE PRODUIT. LA SOCIÉTÉ N’OFFRE AUCUNE AUTRE GARANTIE, EXPRESSE OU
TACITE. PAR LA PRÉSENTE, LA SOCIÉTÉ REJETTE SPÉCIFIQUEMENT TOUTE AUTRE GARANTIE,
EXPRESSE OU TACITE, NOTAMMENT TOUTE GARANTIE TACITE DE QUALITÉ MARCHANDE OU
D’ADAPTATION À UN BUT PARTICULIER.
Le recours décrit dans le premier paragraphe de cette garantie constitue le seul recours à toute violation
de la présente garantie. La Société ne saurait être tenue responsable de tout dommage accessoire, spé-
cial ou indirect, y compris, de façon non limitative : la perte de profits ou le coût afférent à la réparation ou
au remplacement d’autres biens qui seraient endommagés par suite du fonctionnement incorrect dudit
produit ; d’autres coûts résultant de frais de main-d’œuvre, de retards, de vandalisme, de négligence,
d’une obstruction causée par des matériaux étrangers, de dommages causés par une eau impropre,
des produits chimiques ou par tout autre événement échappant au contrôle de la Société. La présente
garantie est déclarée nulle et non avenue en cas d’usage abusif ou incorrect, d’application, d’installation
ou d’entretien incorrects ou de modification du produit.
Certains États n’autorisent pas les limitations de durée d’une garantie tacite ou l’exclusion ou la limita-
tion des dommages accessoires ou indirects. Les limitations susmentionnées peuvent donc ne pas
s’appliquer à vous. Cette garantie limitée vous donne des droits spécifiques et il se peut que vous ayez
aussi d’autres droits qui varient d’un État à l’autre. Veuillez vous référer aux lois applicables de l’État pour
déterminer vos droits en la matière. DANS LA MESURE PERMISE PAR LA LOI APPLICABLE DE L’ÉTAT,
TOUTES LES GARANTIES TACITES NE POUVANT PAS ÊTRE REJETÉES, Y COMPRIS LES GARANTIES
TACITES DE QUALITÉ MARCHANDE ET D’ADAPTATION À UN BUT PARTICULIER, SONT LIMITÉES
QUANT À LEUR DURÉE À UN AN À COMPTER DE LA DATE D’EXPÉDITION D’ORIGINE.
Installation Instructions
1. It is recommended that system supply pressure be at least 20psi (138 kPa).
2. These instructions apply to Series 880V/LF880V/LF886V sizes 2
1
⁄2" to 10" (65-250mm)
only. The valve may be installed only in the orientation/flow direction as shown. The
gate valves may be rotated as permitted by the flange bolt pattern.
Normal discharge and nuisance spitting are accommodated by use of a FEBCO air gap
fitting and a fabricated indirect waste line. The gap drain is not designed to catch the
maximum discharge possible from the relief valve. The installation of FEBCO air gap with
the drain line terminating above a floor drain will handle any normal discharge or nuisance
spitting through the relief valve. However, floor drain size may need to be designed to
prevent water damage caused by a catastrophic failure condition. Do not reduce the size
of the drain line from the air gap fitting.
3. The valve assembly must be installed where it is accessible for periodic testing and
880V
maintenance. Clearances shown in the installation views apply to exterior, interior and pit/
vault installations and are only recommendations. These minimums do not apply to remov
-
able protective enclosures. Refer to local codes for actual requirements in your area.
4. PRIOR TO INSTALLING THE VALVE INTO THE LINE, FLUSH THE SUPPLY LINE OF
ALL FOREIGN MATERIAL. Failure to flush the supply line may cause the check valves to
become fouled and require disassembly and cleaning.
5. Lift the assembly by connecting lift hooks to the lift rings cast into the valve body. DO NOT
LIFT THE ASSEMBLY BY CONNECTING TO THE GATE VALVE HANDWHEELS OR STEMS.
The use of the optional valve setters (horizontal units only) provides for a rigid connection to
the supply line (with the correct centerline) without the need for concrete thrust blocks.
6. For vertical installation, loosen bolts on the groove coupling just enough to allow rotation
of the outlet check. Rotate the outlet check 180º. Install pipe support (pipe support to be
furnished by customer and shall fit same size pipe as the valve being installed, except 2
1
⁄2"
(65mm) valves will use a 3" pipe support).
THE VALVE BODY AND PIPE SUPPORT ARE INTENDED TO SUPPORT THE WEIGHT OF
THE SECOND CHECK VALVE AND OUTLET GATE VALVE ONLY. THE PIPING ABOVE THE
OUTLET GATE VALVE MUST BE SUPPORTED INDEPENDENTLY. Retighten bolts of groove
coupling. Rotate outlet gate valve as desired – required.
6a. For vertical installation of the RPDA: First remove formed tube from bypass piping, and then
follow instructions outlined in No. 6 above. When this has been completed, rotate the com
-
pression fitting elbow 180º and reinstall the tube, rotating the pipe tee now at the bottom of
the outlet check to align with tube.
7. After installation SLOWLY fill the assembly with water and bleed air from the body using the
# 3 and # 4 test cocks. Test the valve assembly to ensure correct operation.
All assemblies are tested at the factory for proper operation and leakage. If the valve does not
pass the field test, it is most likely due to a fouled check valve. This is not covered by the fac
-
tory warranty. The valve cover(s) must be removed and the check seats inspected and cleaned.
Any damage or improper operation caused by pipeline debris or improper installation/start-up is
not included in the factory warranty.
In case of a possible warranty claim, contact your local supplier or FEBCO Representative. DO
NOT REMOVE THE VALVE ASSEMBLY FROM THE PIPELINE.
8. The assembly must be protected from freezing and excessive pressure increases. Pressure
increases can be caused by thermal expansion or water hammer. These excessive pressure
situations must be eliminated to protect the valve and system from possible damage.
Service and Maintenance
General
1. Detailed maintenance manuals are available from your local Febco representative.
2. Rinse all parts with clean water prior to reassembly.
3. DO NOT USE ANY PIPE DOPE, OIL, GREASE OR SOLVENT ON ANY PARTS unless
instructed to do so.
4. Do not force parts. Parts should fit together freely. Excess force may cause damage and
render the assembly inoperable.
5. Carefully inspect seals and seating surfaces for debris or damage.
6. After servicing, repressurize the assembly and test to ensure proper operation.
IS-F-880V-RP/RPDA 1452 EDP# 980051 © 2014 FEBCO
IS-F-880V-RP/RPDA 1452 EDP# 980051 © 2014 FEBCO
Installation Instructions • Instrucciones de instalación • Instructions d’installation
Figure 1
18" min. (450mm)
18" min.
(450mm)
Refer To
Local Codes
6" min.
(150mm)
18" min.
(450mm)
N-SHAPE INSTALLATION FOR THE
RP SERIES 880V/LF880V/LF886V
RP Assembly (shown with strainer)
Figure 2
VERTICAL INSTALLATION FOR THE
RP SERIES 880V/LF880V/LF886V
(shown with strainer)
18" min. (450mm)
18" min.
(450mm)
Refer To
Local Codes
Pipe Support
Furnished By
Customer
Check Valve Disassembly
1. Close the outlet shutoff valve, then close the inlet shutoff valve. Bleed residual
pressure from the assembly by opening the #4, #3, and # 2 test cocks in this
sequence.
2. Remove the cover bolts/nuts and lift the cover from the body. The springs are
retained and the cover should be pushed away from the body approximately
1
⁄4
inch.
3. Inspect/clean debris from the disc and seat ring. Replace worn or damaged parts
as required.
4. Replace the cover, ensure the spring assembly is positioned in the pivot socket.
If necessary, apply FDA approved grease to the O-ring groove in the body to keep
the O-ring in position while installing the cover.
Relief Valve Disassembly
1. Remove the capscrews holding the cover to the relief valve body, and remove the
cover.
2. Remove the diaphragm and pull the internal assembly from the body. It may be
helpful to push the internal assembly with your fingers through the discharge
opening.
3. Inspect for debris, damage or fouling of the seat disc. Clean or replace the rubber
disc as required.
4. Reposition the internal assembly and diaphragm into the body. Install the cover
and cap screws.
Test Procedure for Reduced Pressure Detector
Assemblies
FEBCO recommends the use of the appropriate test method presented in the ASSE
Series 5000 manual that is consistent with your local codes.
Troubleshooting
PROBLEM CAUSE SOLUTION
1. Continuous relief a. Debris on check seating surfaces Disassemble and clean
valve discharge b. Debris on relief valve surfaces Disassemble and clean
2. Intermittent relief a. Inlet pressure fluctuations Eliminate fluctuations
valve discharge b. Downstream pressure surges Eliminate Surges
WARNING: This product contains chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
For more information: www.watts.com/prop65
ADVERTENCIA: Este producto contiene sustancias químicas
que en el Estado de California se conocen como causantes
de cáncer y malformaciones u otros daños reproductivos.
Para más información: www.watts.com/prop65
AVERTISSEMENT: Ce produit contient des produits chi-
miques reconnus par l’État de Californie comme étant can-
cérigènes et pouvant provoquer des anomalies congénitales
ou affecter la capacité de reproduction.
Pour plus d'informations: www.watts.com/prop65
WARNING
Read this Manual BEFORE using this equipment.
Failure to read and follow all safety and use information can result in death,
serious personal injury, property damage, or damage to the equipment.
Keep this Manual for future reference.
!
NOTICE
Typical Installation
Local building or plumbing codes may require modifications to the
information provided. You are required to consult the local building and
plumbing codes prior to installation. If the information provided here is
not consistent with local building or plumbing codes, the local codes
should be followed. This product must be installed by a licensed
contractor in accordance with local codes and ordinances.
WARNING
!
WARNING
!
Need for Periodic Inspection/Maintenance: This product must be
tested periodically in compliance with local codes, but at least once per
year or more as service conditions warrant. All products must be retested
once maintenance has been performed. Corrosive water conditions and/or
unauthorized adjustments or repair could render the product ineffective for
the service intended. Regular checking and cleaning of the product’s inter-
nal components helps assure maximum life and proper product function.
NOTICE
NOTICE
NOTICE
NOTICE
NOTICE
The flange gasket bolts for the gate valves should be retightened during installation
as the bolts may have loosened due to storage and shipping.
A Watts Water
Technologies Company
USA: Tel. [phone] • Fax: [phone] • FEBCOonline.com
Canada: Tel. [phone] • Fax: [phone] • FEBCOonline.ca
Latin America: Tel: [phone] • FEBCOonline.com
A Watts Water
Technologies Company
USA: Tel. [phone] • Fax: [phone] • FEBCOonline.com
Canada: Tel. [phone] • Fax: [phone] • FEBCOonline.ca
Latin America: Tel: [phone] • FEBCOonline.com
IS-F-880V-RP/RPDA 1452 EDP# 980051 © 2014 FEBCO
A Watts Water
Technologies Company
USA: Tel. [phone] • Fax: [phone] • FEBCOonline.com
Canada: Tel. [phone] • Fax: [phone] • FEBCOonline.ca
Latin America: Tel: [phone] • FEBCOonline.com