Installation Guide

ManualsBrandsFiberon ManualsDeck Railing SystemsCitySide 72 in. x 36 in. Matte Aluminum Railing Kit Line - Black (Includes 1 Crush Block, 15 Balusters

ALUMINUM RAIL INSTALLATION

TOOLS REQUIRED

• Power drill

• 1/8-in. drill bit (for optional pilot hole pre-drilling)

• 1/4 in. drill bit

• Snips or saw (for cutting plastic spacer clips)

• Tape measure

• Plumb bob or level

• Saw for cutting aluminum

• Screwdriver or power drill for T25 Torx screws (bit included)

• Safety glasses

• Wrench or ratchet (for post fasteners)

• Pencil

• Optional urethane caulk for high salt water content areas

• Optional PVC adhesive for baseplate cover

• Hearing protection (for saw)

6-FT. SECTION CONTENTS

• 6-ft. Top Rail

• 6-ft. Bottom Rail

• Crush Block

• (15) 5/8 in. Balusters

• (18) Spacer Clips

• (12) #10 x 3/4 in. Torx Screws (bit included)

• Instruction Sheet

8-FT. SECTION CONTENTS

• 8-ft. Top Rail

• 8-ft. Bottom Rail

• (2) Crush Block

• (20) 5/8 in. Balusters

• (23) Spacer Clips

• (12) #10 x 3/4 in. Torx Screws (bit included)

• Instruction Sheet

TIPS

The most recent installation instructions can be found on our website.

Please visit ﬁberondecking.com or call customer service at 800-573-8841.

RAIL INSTALLATION

Step 1: Measure top rail and cut as needed.

For rail installation, make sure all posts are plumb for rail measurments and loosely

tightened. Measure the distance between the posts (for accuracy, take measurement

between both posts near the bottom). Ensure equal hole distance from each side to

end of top rail (Figure 2). Subtract 5/8 in. from the total measurement, and cut the top

rail (Figure 1). There should be a 5/16 in. space between each end of the cut rail and

the upright post (Figure 2).

NOTE: Do not fully tighten posts until all rails are installed.

NOTE: If posts are 69-1/2 in. from end to end, cutting may not be needed on 6-ft. rails.

Step 2: Measure bottom rail and cut as needed.

Before cutting the bottom rail, center it along the cut top rail to ensure equal hole

distance from each side to end of top rail (Figure 2 and 3). Mark the top of the

bottom rail at each end in line with the cut top rail. The length of the cut bottom rail

will be the same length as the cut top rail.

For use with SKUs:

RL KIT AL CS 6 LN BK

RL KIT AL CS 8 LN BK

(9/30/19)

PRIOR TO INSTALLING RAILING:

Please consult local zoning laws in regards to load requirements, overall height requirements and bottom space requirements for rails. All supporting structures must be in

accordance with applicable building codes. Neighborhood associations and / or historic districts may regulate size, placement and type of railing. Apply for permits if required by local

authorities and codes. Ensure compliance prior to installation. Local building code requirements will always supersede any and all suggested procedures and measurements in the

following installation. The following installation instructions are intended as a general guideline based on common building practices used in railing installation.

FIBERONDECKING.COM PAGE 1 OF 3

6-ft. rail: 68-7/8 in.

8-ft. rail: 92-7/8 in.

6-ft. rail: 68-7/8 in.

8-ft. rail: 92-7/8 in.

Max 72 in. post center to post center on 6-ft. rail

Max 96 in. post center to post center on 8-ft. rail

Max 72 in. post center to post center on 6-ft. rail

Max 96 in. post center to post center on 8-ft. rail

Max 69-1/2 in

Max 93-1/2 in.

Side View

Top View

Same hole spacing as other end

5/16 in. space

Figure 1

Figure 2

Figure 3

Step 3: Loosen post fasteners.

Loosen the posts to allow rail installation, leaving the post fastener heads

approximately 1 in. above the baseplate (Figure 4).

Figure 4

Top View

Same spacing

Summary of content (14 pages)

PAGE 1
For use with SKUs: RL KIT AL CS 6 LN BK RL KIT AL CS 8 LN BK ALUMINUM RAIL INSTALLATION (9/30/19) PRIOR TO INSTALLING RAILING: Please consult local zoning laws in regards to load requirements, overall height requirements and bottom space requirements for rails. All supporting structures must be in accordance with applicable building codes. Neighborhood associations and / or historic districts may regulate size, placement and type of railing. Apply for permits if required by local authorities and codes.
PAGE 2
RAIL INSTALLATION (CONTINUED) Step 4: Fit rails to post. Step 7: Drill drain holes in bottom rail. Tilt the posts to allow the bottom rail to fit into the bottom post brackets (Figure 5). Do the same for the top rail. Repeat steps 2-4 for all remaining rail sections before continuing to step 5. Drill three 1/4 in. drain holes from open holes in the top of the bottom rail through the underside of the bottom rail (Figure 9). Figure 5 Figure 9 Step 8: Install rail balusters.
PAGE 3
RAIL INSTALLATION (CONTINUED) Step 9: Attach post baseplate cover. After the top and bottom rails and / or stairs have been installed, position both halves of the baseplate cover on either side of the post above the baseplate and below the bottom rail. Align the locking pins on one half to the matching holes on the other half and slide together. Optional: Apply PVC adhesive to the locking pins prior to sliding halves together for a secure fit (Figure 12). Baseplate Cover Figure 12 FIBERONDECKING.
PAGE 4
For use with SKUs: RL KIT AL CS 6 LN BK RL KIT AL CS 8 LN BK BKT AL CS LN BKT BK ALUMINUM RAIL INSTALLATION WITH FIBERON 5 X 5 COMPOSITE POST SLEEVES (9/30/19) PRIOR TO INSTALLING RAIL BRACKETS: Please consult local zoning laws in regards to load requirements, overall height requirements and bottom space requirements for rails. All supporting structures must be in accordance with applicable building codes.
PAGE 5
Step 4: Install bottom rail into stair / angle brackets. Step 6: Fasten bottom rail crush block. Loosen the side screws locking the bracket end caps in place, and position the cut bottom rail inside them (Figure 4). Position the bottom rail crush block under the center of the bottom rail. Fasten bottom rail crush block to the bottom rail with one #10 x 3/4 in. screw (Figure 7). NOTE: It may be necessary to remove one or both bracket end caps completely.
PAGE 6
For use with SKUs: RL KIT AL CS 6 ST BK RL KIT AL CS 8 ST BK ALUMINUM STAIR INSTALLATION (9/30/19) PRIOR TO INSTALLING STAIRS: Please consult local zoning laws in regards to load requirements, overall height requirements, and bottom space requirements for rails. All supporting structures must be in accordance with applicable building codes. Neighborhood associations and / or historic districts may regulate size, placement and type of railing. Apply for permits if required by local authorities and codes.
PAGE 7
STAIR INSTALLATION (CONTINUED) Step 4: Cut top and bottom rails. Step 3: Install top stair bracket. Following the stair angle and with posts held plum, measure between the backs of the installed stair bracket end caps. Deduct 1/2 in. from this measurement and cut top rail to length. Before cutting the bottom rail to the same length as the top rail, make sure the hole pattern is centered with the pre-cut baluster holes an equal distance from each end.
PAGE 8
STAIR INSTALLATION (CONTINUED) Step 6: Install stair balusters. Step 7: Fasten bottom rail crush block. Starting from the bottom of the stairs, install one baluster into the bottom rail so it is plumb with the bottom post. Measure the opening size for the first spacer clip, cut it and install into underside of top rail (Figure 10). Continue adding a baluster then a spacer clip until you’ve installed the last baluster. Measure the last opening then measure, cut and install the last spacer clip (Figure 11).
PAGE 9
For use with SKUs: POST AL CS LN 36 BK POST AL CS END 36 BK POST AL CS STR 36 BK POST AL CS CNR 36 BK ALUMINUM POST INSTALLATION (9/30/19) PRIOR TO INSTALLING POST: Please consult local zoning laws in regards to load requirements and bottom space requirements for rails. All supporting structures must be in accordance with applicable building codes. Neighborhood associations and / or historic districts may regulate size, placement and type of railing.
PAGE 10
POST INSTALLATION TO DECK (CONTINUED) POST INSTALLATION TO CONCRETE Step 5: Loosely tighten post nuts and bolts. Step 1: Position posts for concrete. To allow rail and / or stair installation, loosely tighten the nuts, leaving the bolt heads approximately 1 in. above the baseplate (Figure 4). Locate posts at equal intervals along the outside of concrete (up to 72 in. maximum), placing the edge of the baseplate a minimum of 3-5/8 in. from the edge of the concrete (Figure 1). Fastener 3-5/8 in.
PAGE 11
Step 4: Insert bolts with washers. Step 6: Attach post baseplate cover. Place the post into position over the drilled holes and insert a 1/4 in. x 3 in. concrete bolt with small 5/16 in. washer into each of the four holes (Figure 3). After the rails and / or stairs have been installed, plumb and tighten the posts. Position both halves of the baseplate cover on either side of the post above the baseplate and below the bottom rail.
PAGE 12
For use with SKUs: BKT AL CS LN BKT BK ALUMINUM RAIL BRACKET INSTALLATION (9/30/19) PRIOR TO INSTALLING RAIL BRACKETS: Please consult local zoning laws in regards to load requirements, overall height requirements and bottom space requirements for rails. All supporting structures must be in accordance with applicable building codes. Neighborhood associations and / or historic districts may regulate size, placement and type of railing. Apply for permits if required by local authorities and codes.
PAGE 13
For use with SKUs: BKT AL CS STR BKT BK ALUMINUM STAIR BRACKET INSTALLATION (9/30/19) PRIOR TO INSTALLING STAIR BRACKETS: Please consult local zoning laws in regards to load requirements, overall height requirements and bottom space requirements for rails. All supporting structures must be in accordance with applicable building codes. Neighborhood associations and / or historic districts may regulate size, placement and type of railing. Apply for permits if required by local authorities and codes.
PAGE 14
For use with SKUs: BKT AL CS STR BKT BK ALUMINUM ANGLE BRACKET INSTALLATION (stair bracket conversion) (9/30/19) PRIOR TO INSTALLING ANGLE BRACKETS: Please consult local zoning laws in regards to load requirements, overall height requirements and bottom space requirements for rails. All supporting structures must be in accordance with applicable building codes. Neighborhood associations and / or historic districts may regulate size, placement and type of railing.