CONTRACTOR REFERENCE GUIDE
Table of Contents Since 1927, our focus has been the control and movement of air. We lead the industry in the fields of venting, combustion, and draft control. This is your guide for product information, specifications, installation, wiring, and replacement parts. For specific installation manuals and more information, visit www.fieldcontrols.com. Thank you for specifying Field Controls.
SWG/CV Power Venter Venting Outdoor Mounted Power Venters for Oil & Gas Gas and oil heating appliances generate heat through the combustion of fuel. The heat is transferred through the heat exchanger and distributed to the conditioned space. The products of combustion, however, must be vented safely out of the structure. In a conventional chimney, venting is achieved by the natural lifting action of the hot combustion gas.
ComboVent™ (CV) Power Venter Slotted hood with larger screws Easier to Install. Easier to Service. A total system for combustion air and venting.
SWG/CV Power Venter Sizing The Venter Venting Size the SWG or ComboVent venter based on the input firing rate of the appliance. If the power venter is being used to vent multiple appliances, add the input firing rates for each appliance and use that total to size the venter. Knowing the total input BTU/hr. for gas, or GPH for oil, the venter can be sized from Table 1. Select the venter rated closest to the total input BTU or GPH for installation.
SWG/CV Power Venter Planning the Vent System Calculating Equivalent Feet of a Vent System Table 3 Example: System Pipe Size= 6" Step 1 2-90° Elbows (6")= 22 Ft. Step 2 10-2 Ft. Lengths of 6" Pipe= 20 Ft. Step 3 6" to 4" reducer= 4 Ft. Step 4 Total Equivalent Feet= 22 Ft. + 20 Ft. + 4 Ft.= 46 Ft.
SWG/CV Power Venter Clearance to Combustibles Venting If mounting the venting system near combustible materials, refer to Diagram A for allowable installation clearances. Clearances are based on an installation using single wall galvanized steel vent pipe. If manufactured double wall vent pipe is required or used for the installation, clearance should be based on the vent pipe’s rated clearance. Always check local code requirements for code restrictions.
Control Kits Required to Operate SWG/CV Power Venters Control Kits (CK) control the operation of SWG/ CV Power Venters. See the chart below to select the proper kit for your application. Control Kits can also control the operation of Field Draft Inducers. 750 mv Co-venting Multiple Appliances Gas 24 v 30 mv Oil CK-61 CK-62 All oil-fired systems. Has adjustable electronic post purge. 3 3 All oil-fired systems. Has thermally activated post purge. 3 3 CK-63 All oil-fired systems.
Power Venter System Setup SYSTEM SETUP: Figure 1 shows a typical oil-fired appliance and the expected ranges of several readings taken at various locations in the system. Note: If a vent pipe reducer is required, use a smooth walled gradual reducer. Place it at the venter inlet as shown in Figure 1. Venting 1. Set the choke plate in the power venter, or extension kit, to its full open position. Set the draft control adjustment weight to its midpoint position. 2.
Power Venter System Setup and Maintenance 6. Once proper draft is achieved, measure CO2 and smoke level. If necessary, adjust the intake airflow at the burner to obtain the highest possible CO2 reading with a zero smoke reading. As the intake airflow is increased or decreased, the draft may change. Repeat steps 3 through 6 to re-adjust the draft control and choke plate before attempting any other adjustments. 7. Measure combustion efficiency and exhaust gas temperature at the venter inlet.
Vent Riser™ Sub-grade Venting Just Got Easier! Venting For basement installations where a window well must be used, or in installations where the vent terminal cannot be mounted to maintain the minimum 12" clearance above grade, use a Field Vent Riser™ Features • Ensures the vent termination is above grade and in compliance with codes • Perfect for basement installations where a window well must be used or when a vent terminal cannot be mounted to maintain a minimum 12" clearance above grade • Stainless
Vent Riser™ Sizing the Vent Riser Calculating Equivalent Feet of a Vent System How to determine total equivalent feet 1. Determine the total equivalent feet for each type of fitting used in the venting system from Tables 1 and 2. 2. Calculate the total feet for the straight lengths of pipe. Venting 3. Add the equivalent feet of the fittings to the total amount of feet of straight length pipe. This will approximate the total equivalent feet of the vent system. 4.
PV Power Venters Indoor Mounted Power Venters for Oil & Gas Venting The indoor mounted PVG and PVO Power Venters provide an economical power venting system for gas and oil appliances. All controls are built into these units. A Vent Hood is required to terminate the vent system. Accessories SWH Vent Hoods Designed for standard vent pipe and Class B type double-wall (B-Vent) connection. Provides proper clearance between flue gas stream and wall combustibles. Available in 3" through 8" sizes.
PV Power Venters Indoor Mounted Power Venters for Oil & Gas PVG - Gas and PVG PAK Model DIA.
SWG Vent Kits Complete Venting Packages Gas Furnace Vent Kit Model Application Description 24V Gas Furnaces. Venting SWG Power Venter SWG-4G 4" MG-1 Draft Control CK-43F Control Kit Can be used with all 80+ gas draft induced furnaces, including those manufactured by the following companies: Amana, Armstrong, Bard, Carrier, Consolidated, Dunkirk, ICP, Lennox, Rheem, Trane and York.
Vent Hoods All Field Vent Hoods are made of heavy gauge aluminum and can be used with LP gas or oil-fired equipment. There are five diameters ranging from 3" to 8". NOTE: Field aluminum Vent Hoods are not recommended for Natural gas. Aluminum Construction The inner and outer pipe are a continuous structure. This allows for easy installation to power venter or vent pipe and also eliminates possible positive pressure leaks in the wall section.
Vent Caps Venting The Star-Kap® is the only vent cap that is not required to be two feet higher than any structure within ten feet when used on detached or lean-to buildings that house heating equipment outside of the living space. The unique design of the aluminized Star-Kap Vent Cap prevents downdrafts and assists the vent in drawing off and exhausting waste gases regardless of wind direction. The Star-Kap can be used to vent gas or oil-fired boilers, furnaces, water heaters and more.
GVD Series Vent Damper Improves Gas Boiler Efficiency. Keeps Cold Air Out, Warm Air In. The Field Vent Damper works automatically to allow natural draft during appliance operation while preventing residual appliance heat and conditioned air from escaping during off cycles. It also prevents the infiltration of cold air during down drafts. It’s made of stainless steel and is available in 8 sizes, 4" through 10" and 12".
Oil Vent Damper Venting Saves Fuel. Reduces Heating Bills. Improves Efficiency. Invest in your energy future with the Field Oil Vent Damper (OVD) system. It works automatically to save fuel, improve comfort, and keep the heat within the conditioned space. The Field OVD installs in the vent pipe after the draft control and before the chimney. It can increase Annual Fuel Utilization Efficiency (AFUE) by up to 2%.
Oil Vent Damper Put a Damper on Oil Heating Bills Field’s Oil Vent Damper increases AFUE by up to 2% which translates to a savings of approximately 5% to 10% per year on heating costs. See the chart for a quick reference of potential savings over five years on a typical mid-efficiency system. 5% Potential (5 ft. chimney) Savings 10% (over 5 years) (taller chimney) 900 1200 1500 1800 $787 $1050 $1312 $1575 $1575 $2100 $2625 $3150 Assumes an average fuel cost of $3.50 per gallon.
Thermal Safety Switches Our thermal safety switches detect flue gas spillage due to a blocked flue. With the safety switch wired in series with the burner circuit, the switch will de-energize the system’s burner or burner control once it senses the spillage of hot flue gases. Available for gas-fired and oil-fired applications. Venting Model Typical Applications FTS-4 & FTS-6 Designed for use on large gas furnaces and boilers.
Thermal Safety Switches How Thermal Safety Switches Work When to use a Thermal Safety Switch The Thermal Safety Switch detects the increased heat generated by the flue gas spillage and deactivates the furnace or boiler. It will not allow the burner to restart until the switch has been manually reset. On Barometric Draft Controls and draft hoods to detect flue gas spillage and deactivate oil and gas burners.
Combustion Air Systems Effects of Insufficient Combustion Air on Draft and Heating Systems: Combustion For the proper operation and venting of gas or oil heating appliances, sufficient outside air must be supplied to the structure to make up for the air lost from venting heating appliances, fireplaces, clothes dryers, exhaust fans, and other building air losses. Insufficient combustion air can cause major problems for proper draft and operation of both gas and oil heating systems.
Combustion Air Systems CAS-1 and CAS-2 (Oil) Direct Connect The CAS-1 and CAS-2 Field Combustion Air Systems provide controlled amounts of outside air for proper combustion of oil heating appliances. These models are designed specifically for use with Aero, Beckett, Carlin, Riello, or Wayne burners.
Combustion Air Systems Combustion Air Solutions for any Application Combustion These models are designed to provide combustion air for appliances when direct connection to the burner is not possible (when the appliance is located in a confined space). According to NFPA 54 and NFPA 31, an engineered system such as a CAS-3, 4, 6, or 7 may be used to overcome the lack of air in a confined space. The CAS-3 is designed for use with oil appliances.
Combustion Air Systems Installation Specifications Total Input of Appliance(s) Max. Equivalent Feet of Installation CAS-3 OIL CAS-4, 4mV, 4P, 4TMR GAS (gph) (BTU/hr) 4" duct & hood w/ Restrictor HI LOW 4" duct & 4" hood 6" duct & 6" hood HI HI LOW LOW 50,000 300 300 300 300 300 300 75,000 300 300 300 300 300 300 .75 100,000 300 300 300 300 300 300 .90 125,000 300 220 300 220 300 300 1.00 150,000 174 108 232 118 300 300 1.
Combustion Air Systems Commercial CAS-6 and CAS-7 The Fan-in-a-Drum® is a commercial product designed to deliver combustion air into the mechanical room, boiler room, or furnace location to overcome a confined space or inadequate air supply. CAS 6 & 7 are dual volt units for oil or gas applications. Combustion Fan-in-a-Drum® How the CAS-6 and CAS-7 Work When the thermostat calls for heat, the Fan-in-a-Drum® engages and begins drawing air into the structure.
Combustion Air Systems Make-Up Air System Whole House Make-Up Air System Efforts to make your home more energy efficient prevent fresh air from entering the home and can lead to compromised air quality and appliance inefficiency. Weather stripping, caulk, sealants, and moisture barriers such as Tyvek® tighten the home, reducing air changes and locking stale air inside.
Draft Control For proper operation and efficient fuel consumption in oil, gas, and/or coal-fired heating appliances, draft must remain constant. When it is, combustion is more complete, fuels are utilized efficiently, and money is saved. Field Draft Controls maintain consistent draft by counteracting the negative forces caused by changes in temperature and barometric pressure, as well as the effects of wind.
Draft Control Typical Natural Vent System CHIMNEY CAP Illustration B demonstrates how pressure changes as air/gases flow through the appliance (A), past the draft control (B), through the vent pipe (C), and outside the D building (D/E).
Draft Control Type RC Draft Oil or Coal – Residential and Commercial The Field RC is furnished as standard equipment on many leading brands of oil or coal-fired heating equipment. It is calibrated to allow for easy adjustment to the furnace or boiler manufacturer’s specifications. Designed for settings from .02" to .08", this control is so sensitive that instrumentation should be used when adjusting the unit during installation.
Draft Control Type M Oil or Coal - Residential The M control lends itself ideally to conditions requiring a great deal of stability and accuracy. Designed for settings from .01" to .1", the Field M Control is recommended for oil or coal-fired residential heating applications. The Type M M features an infinitely variable screw adjustment, permitting an extremely fine instrument setting.
Draft Control Type M+MG2 Solid, Oil or Gas Commercial/Industrial This is a series of compact, rugged, heavy-duty controls for use on large residential, commercial, and industrial applications. The Field Type M+MG2 Draft Control provides precise draft regulations for solid fuels, oil, gas, or oil/gas appliances requiring only the simplest, on-the-job adjustments depending on which fuel is to be utilized.
Draft Control Installation Options Recommended Locations for Field Draft Controls For gas-fired equipment, the preferred location of the control is on the bull head tee. This location provides maximum relief of downdrafts with minimum positive pressure. (See Figure 1, Diagram A-C) With oil or solid fuels, the bull head tee is not recommended, so locate the control as shown. (See Figure 1, Diagram D-J) These locations are acceptable for gas units as well.
Draft Control Sizing the Control Choosing The Right Size Table 1 Simple rules of thumb to guide size selections: 1. For most applications, the draft control should be the same size as the flue pipe. In other words, use a 6" control for a 6" pipe. Draft 2. If the vent pipe or breach is square, use the round equivalent. For example - on a 14" x 14" breach use a 14" control. Little flow occurs in the corners of a square pipe, so its capacity is approximately the same as a round pipe of the same diameter.
Draft Inducers Field Draft Inducers solve the drafting problems caused by short chimneys, undersized vent pipes and negative building pressures. Draft Inducers are designed for easy installation in a wide variety of applications, including oil or gas-fired furnaces, water heaters, and boilers. For venting single or multiple appliances, use a control kit. Note: CK Control Kit required according to NFPA code. Not for sidewall venting.
Draft Inducers Sizing Chart 900,000 1,250,000 1,400,000 1,800,000 10 12 14 16 2,000,000 2,200,000 2,400,000 2,800,000 14 16 18 20 69,000 105,000 118,000 123,000 3 4 5 6 DI-2 .06 .07 .11 .07 190 210 225 240 300,000 340,000 364,000 390,000 5 6 7 8 DI-3 .18 .15 .12 .08 355 458 472 568 683,000 880,000 908,000 1,092,000 8 9 10 12 DI-4 .18 .20 .19 .15 612 850 952 1,224 1,177,000 1,635,000 1,831,000 2,300,000 10 12 14 16 DI-5 .14 .18 .10 .
Chimney Top Draft Inducer For Wood/Gas/Coal Fireplaces The Type C Chimney Top Draft Inducer provides negative pressure to overcome the effects of wind, cold chimneys, insufficient chimney height, and downdraft. The Type C Draft Inducer is effective when venting standard fireplaces and freestanding gas fireplaces. The Type C Draft Inducer is available in four sizes: 6", 8", 10", and 13", and is designed to provide years of trouble-free operation.
Chimney Fan with Damper For Gas Fireplaces Introducing the Flue Sentinel Chimney Fan with Automatic Damper. This all-in-one includes a virtually air-tight flue damper with a heavy duty fan and chimney cap in one convenient, high performance package. The unit eliminates the need for glass doors on a hearth to conserve heat, and can save as much as 30% in energy costs that would normally be caused by heat loss through a chimney with a traditional damper.
Clearwave® Water Conditioner Prevent and Remove Hard Water Scale* ClearWave® is a revolutionary product that conditions hard water without the expense and hassle of salt, chemicals, or traditional hard water systems. ClearWave attacks hard water particles with electro-magnetic waves, treating the entire water system in your home and helping prevent and reduce hard water problems.
Humidifiers Residential Steam Humidifier The humidifier that works when you need it. The Field Controls Residential Steam Humidifier operates when there is a call for humidity, not just when there is a call for heat. This means maximum comfort for the homeowner. It is also designed for optimum efficiency with an onboard system that automatically performs routine maintenance and monitors operations for maximum safety.
Air Boosters Field Air Boosters improve air flow and distribution of conditioned air to "problem" rooms in homes and businesses. They are mounted in ductwork and increase air flow by up to 1400 cfm, improving heating/cooling system efficiency, and saving energy. There are nine models designed for round or square ducts up to 14" in diameter.
Wiring Diagrams for SWG, CV, DI, or PVE CK-61, 62, 63 Series with Honeywell R7184B, P, or U, Carlin 60200-02, and Beckett GeniSys™ 7505 Primary Control Black or Red Orange Black Orange Black White Red White Red Recommended WMO-1 Black White Black White White Honeywell R7184B, P, or U, Carlin 60200-02, or Beckett Genesis 7505 Black White Black or Red Orange White Wiring Black Important Wiring Information: Ensure motor and control kit are properly grounded to power source prior to energiz
Wiring Diagrams for SWG/CV Power Venter or DI Draft Inducer CK-61, 62, 63 Oil Fired Warm Air Furnace with a Honeywell ST9103 Control Board CK-61,62,63 Oil Fired Warm Air Furnace with a Honeywell ST9103 Control Board T3 Maximum permissible load is 1/8 HP, 3.8 FLA Recommended WMO-1 Red Red Black White White Black Orange Black Black Blue Black Black Wiring Note: N and M are pre-wired at the factory to motor on PVO or CAS-3. Technical Service: 800.742.8368 • fieldcontrols.
Wiring Diagrams for SWG/CV Power Venter or DI Draft Inducer CK-63, Oil Fired Warm Air Furnace with a Honeywell ST9103 or ST9103A 24V Control Board Includes Riello Burners w/ 24V Primary Control Red Green Black White Black Black CK-61 or 63 for two Oil Fired Systems with Standard Primary Control LINE VOLTAGE 24 VOLTS Wiring CK-61, 63 for two Oil Fired Systems with Standard Primary Control 44 Customer Service: 252.522.
Wiring Diagrams for SWG/CV Power Venter or DI Draft Inducer CK-61, 62, 63 Oil Fired System Multiple CK-61,62,63 Oil Fired System Multiple Orange Black Orange White White Red Black White Red Recommended WMO-1 White Black Red White Black Black Black White Black White Black Orange Black Orange White Wiring White Red White Black Black Technical Service: 800.742.8368 • fieldcontrols.
Wiring Diagrams for SWG/CV Power Venter or DI Draft Inducer CK-63 Oil Fired System Includes Riello Burners w/ 24V Primary Control Black Orange White Orange Red 120 VAC 60 HZ White Recommended WMO-1 Black White Black White Wiring Jumper Wire Red Red Black White SWG, DI or PVE Orange 46 Customer Service: 252.522.
Wiring Diagrams for SWG/CV Power Venter or DI Draft Inducer CK-61,62,63 Oil Fired System Single Unit Wiring CK-61, 62, 63 Oil Fired System Single Unit Black Orange White Orange White Black Red Recommended WMO-1 White Red Black White Black White Black Red White Black Note: N and M are pre-wired at the factory to motor on PVO or CAS-3.
Wiring Diagrams for SWG, DI, or CAS-4 CK-40 Series, PVG or CAS series for 24 Volt Gas Boiler CK-40 Series*, PVG, or CAS Series** for 24 Volt Gas Boiler *CK-40, 42,42, 43F, 44,44, 44F,44F, PVGPVG *CK-40,40F, 40F,41, 41,41F, 41F, 43F, **CAS-4Jr., CAS-6, and CAS-7 **CAS-4Jr.
Wiring Diagrams for SWG, DI, CAS-4, or PVG CK-40 Series, PVG, or CAS-4 for 24 Volt Gas Furnace Red Common Red CK-40 Series, PVG, or CAS Series for 24 Volt Gas Furnace White White Black White White Black White Green/ Yellow CK-90 Series*, PVG, or CAS Series for 24 Volt Gas Furnace and 30 Millivolt Gas Water Heater Red Red PVG Wiring Common 92FV, *CK-91FV, 91FG, *CK-91FV, 92FV, 92FG and PVG and White Black White White White Black White Green/ Yellow Technical Service: 800.742.
Wiring Diagrams for SWG, DI CK-40 Series for Multiple 24-Volt Gas Boiler CK-40 Series* for Multiple 24 Volt Gas Boiler *CK-40, 40F, 41, 41F, 42, 43F, 44, 44F New wire supplied by installer Solderless connector (wire nut) Black White White Black Black Red Red Wiring Red TR/24V(Spark Ignition) MV/PV 50 TH/24V (Spark Ignition) MV Red TR/24V(Spark Ignition) MV/PV TH/24V (Spark Ignition) MV Customer Service: 252.522.
Wiring Diagrams for CAS Units CAS-3, 6, and 7 Chimney Vent, and PVO Single Oil-Fired System with Standard Primary Control CAS-3 Chimney Vent, Single Oil-Fired System with Standard Primary Control Orange Black Orange White White Red Black White Black White Black White CAS-3, 6, and 7, Power Vent, Single Oil-Fired System with Standard Primary Control CAS-3 Power Vent, Single Oil-Fired System with Standard Primary Control Black Wiring Orange White Black White White Red Black White Black
Wiring Diagrams for CAS Units CAS-3-6-7 Chimney Vent, Single Oil-Fired System with Honeywell R7184B, Carlin 60200-02, or Beckett Genesis 7505 CAS-3, 6, and 7 Chimney Vent, and PVO Single Oil-Fired System with Honeywell R7184B, Carlin 60200-02, or Beckett GeniSys™ 7505 Black or Red Orange Primary Control Orange Black or Red White Honeywell R7184B, P, or U, Carlin 60200-02, or Beckett Genesis 7505 CAS-3-6-7 wiring block White Black Red Red White Black White White Wiring CAS-3 With Riello Burne
Wiring Diagrams for CAS Units CAS-3, 6, and 7, Chimney Vent, Two Oil-Fired Systems with CAC-120 Combustion Air Controller CAS-3 Chimney Vent, Two Oil-Fired Systems with CAC-120 Combustion Air Controller Orange Black Orange White White Black Red Black White Black White Red White Orange Black Orange White White White Black White Red Black Wiring Red Technical Service: 800.742.8368 • fieldcontrols.
Wiring Diagrams for CAS Units CAS-4 Power Vent, Single 24 Volt Gas Appliance CAS-4, CAS-4Jr., 6, 7, Power Venter, Single 24 Volt Gas Appliance White Red Common Common Red Black White Black White Red Red Common White Black White White Black Wiring Chimney Vent, Single 24 Volt Gas Appliance CAS-4, CAS-4Jr., 6, 7,CAS-4 Chimney Vent, and PVG Single 24 Volt Gas Appliance 54 Red Red Common White Common Black White White Customer Service: 252.522.
Wiring Diagrams for CAS Units CAS-4 Chimney Vent, Two 24 Volt Gas Appliances with CAC-24 Combustion Air Controller CAS-4, CAS-4Jr., 6, 7, PVG, Chimney Vent, Two 24 Volt Gas Appliances with CAC-24 Combustion Air Controller MV MV/PV MV Technical Service: 800.742.8368 • fieldcontrols.
Wiring Diagrams for CAS Units CAS-4 , CAS-4jr, PVG,One Power Venter, Two 24 volt Gas Appliances MV MV/PV MV Wiring MV/PV CAS-4, CAS-4Jr., 6, 7, PVG, One Power Venter, Two 24 Volt Gas Appliances 56 Customer Service: 252.522.
Wiring Diagrams for CAS Units CAS-4, CAS-4Jr., 6, 7, Chimney Vent, and PVG 24 Volt Gas Appliance with 30mv Water Heater Black Common Black CAS-4 Chimney Vent, 24 Volt Gas Appliance with 30mV Water Heater White Red Common Black Red CAS-4 mV, CK-81, Chimney Vent, Single 750mV Gas Appliance CAS-4mv, CK-81, Chimney Vent, Single 750mv Gas Appliance Wiring TP Red White Red Black TP White Black Red Technical Service: 800.742.8368 • fieldcontrols.
Wiring Diagrams for CAS Units CAS-4mv Power Vent, Single 750mv Gas Appliance CAS-4mV Power Vent, Single 750mV Gas Appliance White Black Black TP Red White Red White TP White Black Wiring Red 58 Customer Service: 252.522.
Wiring Diagrams Wiring Diagrams for Oil Vent Damper for Oil Vent Damper Oil-FiredWater WaterHeater Heaterwith withOVD, OVD,SWG SWGand andCAS-3 CAS-3 Oil-Fired Black,Orange, Orange,and andYellow Yellowwires wiresfrom fromVent VentDamper Damper Black, MUST be the same polarity or product damage will occur. MUST be the same polarity or product damage will occur.
Wiring Wiring Diagrams Diagrams for Oil Vent Damper for Oil Vent Damper Oil-Fired System with OVD and Honeywell R8184G Primary Control Oil-Fired System with OVD and Honeywell R8184G Primary Control Black, Orange, and Yellow wires from Vent Damper Black,beOrange, andpolarity Yellowor wires fromdamage Vent Damper MUST the same product will occur. MUST be the same polarity or product damage will occur.
Wiring Diagrams Wiring Diagrams for Oil Vent Damper for Oil Vent Damper Oil-FiredSystem Systemwith withOVD OVDand andHoneywell HoneywellR7184B, R7184B,P,P,ororU,U,Carlin Carlin60200-02, 60200-02,and andBeckett BeckettGeniSys™ Genesis 7505 Oil-Fired 7505Primary PrimaryControl Control Black, Black,Orange, Orange,and andYellow Yellowwires wiresfrom fromVent VentDamper Damper MUST be the same polarity or product damage MUST be the same polarity or product damagewill willoccur. occur.
Wiring Wiring Diagrams Diagrams for forOil OilVent VentDamper Damper OVD OVDwith withRiello RielloBurner Boiler Black, Black,Orange, Orange,and andYellow Yellowwires wiresfrom fromVent VentDamper Damper MUST be the same polarity or product damage MUST be the same polarity or product damagewill willoccur. occur.
Wiring Diagrams Wiring Diagrams for Oil Vent Damper for Oil Vent Damper Warm Air Furnace with OVD and Honeywell ST9103 Control board Warm AirAir Furnace with Warm Furnace withOVD OVDand andHoneywell HoneywellST9103 ST9103Control ControlBoard Board Black, Orange, and Yellow Black, Orange, and Yellowwires wiresfrom fromVent VentDamper Damper MUST bebe thethe same polarity ororproduct MUST same polarity productdamage damagewill willoccur. occur.
Wiring Diagrams for for Oil Oil Vent Vent Damper Damper OVD OVD with with an an Aquastat Aquastat Relay Relay Black, Black, Orange, Orange, and and Yellow Yellow wires wires from from Vent Vent Damper Damper MUST MUST be be the the same same polarity polarity or or product product damage damage will will occur. occur.
Wiring Diagrams Internal Wiring Diagrams Wiring Diagrams CK20F & CK20FG CK-20FV CK-20F, CK-20FG CK-61 new style CK-61 (new style) CK-62 42 Customer Service: 252.522.
CK-40 Series or PVG for 24 Volt Gas Furnace Wiring Diagrams Internal Wiring Diagrams BK BK CK-40 Series or PVG for 24 Volt Gas Furnace 1 3 RECEPTACLE PRESSURE SWITCH TIMER OR COM CK-41P, CK-92 FVP BK N/O Y BK BK Y BK 1 BR 3 RECEPTACLE PRESSURE SWITCH TIMER L1 N M OR COM BK CABLE INTERNAL WIRING DIAGRAM: CK-41P, 92P N/O (L1) TO (1) ON TIMER BASE Y 1 2 (YELLOW - CABLE) TO (COM) ON PRESSURE SWITCH BK (ORANGE) TO TIMER BASE 1 3 4 5 6 A B (YELLOW - PLUG) TO (N/O) ON PRESSUR
Wiring Diagrams Internal Wiring Diagrams CK-43 CK-91 & old style 61 CK-43, CK-91 and old style CK-61 TIMER PRESSURE SWITCH C 3 1 2 4 5 N/O L1 N M T1 T2 T3 CK-41F, CK-43F, CK-91 FV, CK-92 FV CK-41F CK-43F CK-91FV-FG 92FV-FG PRESSURE SWITCH C 1 3 N/O TIMER PVG L1 N M T1 T2 T3 PVG AIR PRESSURE SWITCH PVG JUNCTION BOX PLASTIC BUSHING COM N/O 1 3 TIMER Wiring PVO MOTOR LEADS L NM T1 T2 T3 PVO PRESSURE SWITCH N/O C 2 5 1 RELAY TIMER L Technical Service: 800.742.
Wiring Diagrams Heat Pump System and Steam Humidifier with 072000 Humidistat for Steam Humidifier Heat Pump System and Steam Humidifier with 072000 Humidistat Typical Heat Pump Thermostat O R W2 G Y C S2000 & S2020 Humidifier Low Voltage Terminal Block Humidistat Yellow H H A A Green Black Red Green REMOVE FACTORY JUMPER Black Green Red White Orange G1 R G2 Heat Pump System and Steam Humidifier with Combo Thermostat/Humidstat and Isolating Relay O R W2 G Y C Typical Air Handler Model AP
Heat Only System and Steam Humidifier with standard dry contact Humidistat Wiring Diagrams for Steam Humidifier Heat Only System and Steam Humidifier with Standard Dry Contact Humidistat S2000 & S2020 Humidifier Low Voltage Terminal Block Heat only Thermostat Red Humidistat Green 1 Red Green 2 H A H Red White White Green Conventional Heat & Cool System and Steam Humidifier with 072000 Red White G Typical Furnace Dry Contact Humidistat A Factory Jumper will stay in place unless a Field instal
Wiring Diagrams for Steam Humidifier MODEL S2000 WIRED for Nest Control S2000 Steam Humidifier with Nest thermostat S2000 STEAM HUMIDIFIER NEST 24V RH (power) W1 (heating) Y1 (cooling) R G (fan) HVM * G2 C G1 Relay 24VAC H 2 FURNACE JUMPER C Y G H A A 1 Wiring W R EQUIPMENT WIRING NOT SHOWN FOR CLARITY. 1 EQUIPMENT MAY VARY FROM WHAT IS SHOWN 2 70 MODEL OAS -- OUTSIDE AIR SENSOR (OPTIONAL) Customer Service: 252.522.
Wiring Diagrams For CAS with Sensors WIRING INSTRUCTIONS: MUST be installed by a Certified Electrician. Wire the CAS unit in accordance with the National Electric Code and applicable local codes. UNIT MUST BE GROUNDED. Check the ground circuit to make certain that the unit has been properly CAS-4mV CONTROLLED BYat C-SENSOR, 24VAC grounded. The wiring should be protected by an over-current circuit device rated 15 amperes.
Wiring Diagrams For CAS with Sensors WIRING INSTRUCTIONS: MUST be installed by a Certified Electrician. Wire the CAS unit in accordance with the National Electric Code and applicable local codes. UNIT MUST BE GROUNDED. Check the ground circuit to make certain that the unit has been properly grounded. The wiring should be protected by an over-current circuit device rated at 15 amperes. CAUTION must be taken to ensure that CONTROLLED C-SENSOR, the wiring does not come in contact with anyCAS-4 heat source.
Wiring Diagrams For CAS with Sensors WIRING INSTRUCTIONS: MUST be installed by a Certified Electrician. Wire the CAS unit in accordance with the National Electric Code and applicable local codes. UNIT MUST BE GROUNDED. Check the ground circuit to make certain that the unit has been properly grounded. The wiring should be protected by an over-current circuit device rated at 15 amperes.
Wiring Diagrams For CAS with Sensors WIRING INSTRUCTIONS: MUST be installed by a Certified Electrician. Wire the CAS unit in accordance with the National Electric Code and applicable local codes. UNIT MUST BE GROUNDED. Check the ground circuit to make certain that the unit has been properly grounded. The wiring should be protected by an over-current circuit device rated at 15 amperes. CAUTION must be taken to ensure that the wiring does not come in contact with any heat source.
Wiring Diagrams For MAS with C-Sensor Dual Zone Ventilation Control for Make-Up air with C-Sensor DUAL ZONE VENTILATION CONTROL MAKE UP AIR WITH SINGLE C-SENSOR GENERIC THERMOSTAT RC R W Y G C ZONE 1 LKSHDJVBKLAJDF HVAC LINE VOLTAGE R W Y G C (RED) 24VAC (BLUE) OPEN (YEL) OUTPUT (WHT) COM C R GT GF VR VO VC AUXC AUXO 1 2 3 4 FAD TRANSFORMER OPTIONAL L2 APPLIANCE C HHSC+ (FC P/N: 46634200) VS-IN AUX-IN W1 R L1 NC NO COM LINE: 24VAC A C-SENSOR FC P/N 46676600) RC R W Y G C GENERIC
Troubleshooting Wiring Diagrams CK’s, PVG, Wiring PVO, CAS CK-63 Check-Out Sheet Standard Set-up Includes trouble shooting for the following: CKs PVG PVO CAS 120V (oil) or 24V (Gas) When Call For Heat And Venter Running Always 120VAC Red Red Black Black 0 Volts 120V (oil) or 24V (Gas) When Call For Heat Red Red 120VAC When Venter Running Basic Tests: Red 1. Using your meter, check voltage between L1 and ground. You should have 120 volts all the time.
Troubleshooting Wiring Diagrams Aquastat Relay Checkout Aquastat Relay Check Out Always 120 VAC 0 Volts L1 L2 Volt Meter Volt Meter Red Red Black Black Test #1 Ground Ground 120V(Oil) or 24V(Gas) When Call For Heat 0 Volts B1 B2 Red Black Volt Meter Red Black Test #2 Ground 1. Using your meter, check voltage between L1 and ground. You should have volts check all the time. If youbetween do not have volts 1. Using your120 meter, voltage L1120 and ground.
Troubleshooting Gas Water Heaters Troubleshooting pilot flame outages with power-vented residential (millivolt thermocouple-controlled) gas-fired water heater applications SWG Series Venter Typical Installation Description: Field Controls SWG or PV series power venter, CASseries motorized combustion air system, or DI-series draft inducer, controlled by a CK-20FV control kit mounted on a millivolt controlled gas-fired water heater.
Troubleshooting Gas Water Heaters CAUTION: If for any reason the system has shut down during operation, the cause of the system failure should be investigated and corrected before restarting the system! 1. Check GSK spill switches to see if one or both have tripped: • Using an ohmmeter/multimeter or continuity tester: check continuity through the safety switches by removing the two wires from the TCA thermocouple adapter, and connecting the leads to the ends of the wires.
Troubleshooting Gas Water Heaters 2. If the GSK-3 switches have not tripped: 8 and 14 millivolts when measured as shown in Figure 3, and between 17 and 25 millivolts when measured as shown in Figure 4. • Inspect the GSK-3 and 12 gauge wire safety circuit for loose or dirty electrical connections. Clean and tighten all connections of corrosion or other contaminants, and apply dielectric grease as necessary to prevent corrosion.
Troubleshooting Gas Water Heaters • If relocation of the thermocouple is unsuccessful, replacement of the thermocouple or thermocouple assembly may be necessary. NOTE: Only copper thermocouples should be used. In addition, the length of the thermocouple tip can vary. Thermocouples with a 2 1⁄2 " tip should be used. • Check hole depths in gas valve and TCA adapter thermocouple fitting for proper fit of the TCA adapter into the gas valve, and of the thermocouple into the TCA.
Troubleshooting Gas Water Heaters Figure 7: Unmodified Thermocouple Orientation Main Gas Tube Main Gas Tube Pilot Hood Pilot Hood Pilot Gas Tube Connections Pilot Gas Tube Connections Pilot Shield Pilot Shield Burner Burner Thermocouple Thermocouple Pilot Mounting Pilot Bracket Mounting Bracket Burner Assembly Burner Assembly Figure 8: Modified Thermocouple Orientation Pilot Gas Tube Connections Pilot Gas Tube Connections Main Gas Tube Main Gas Tube Troubleshooting The Thermocouple Tip Shown is be
Replacement Parts COMBUSTION CAS SERIES COMBUSTION AIR SYSTEMS MODEL CAS-2B CAS-2C CAS-2W CAS-2B90E CAS-2C90E CAS-2BB* CAS-2B 375* CAS-2CB* CAS-3 CAS-34 CAS-4P CAS-4Jr. CAS-4TMR CAS-4mV CAS-6 PART NO.
Replacement Parts VENTING COMBOVENT/ SWG SERIES POWER VENTER MODEL SWG-3 SWG-4 SWG-4 HD 4HDS CV-4 CV-4VR SWG-5 5S CV-5 CV-5VR SWG-6 6S SWG-8 SWG-10 PART NO.
Replacement Parts VENTING PV SERIES POWER VENTER MODEL PVE-1200 PVG-100 PVG-300 PVG-600 PVO-300 PVO-600 PVU-300 DESCRIPTION PART NO.
Replacement Parts VENTING MODEL RJR-5, RJR-6 MODEL DESCRIPTION RJR-5 RJR-6 PART NO. 24 Volt SPDT Relay 46080200 120 Volt SPDT Relay 46111100 MODEL CK-20FV MILLIVOLT GAS-FIRED WATER HEATER CONTROL KIT MODEL DESCRIPTION CK-20FV PART NO.
Replacement Parts VENTING MODEL CK-43 24 VAC GAS-FIRED CONTROL KIT MODEL CK-43 DESCRIPTION PART NO. Pressure Switch 46273100 4” MG1 Draft Control 46198901 Post Purge Relay Timer 46144700 MODEL CK-43F 24 VAC GAS-FIRED CONTROL KIT MODEL CK-43F DESCRIPTION Pressure Switch 46273100 4" MG1 Draft Control 46198901 Timer Fixed Post Purge 46282800 CK-61 DESCRIPTION 4" MG1 Draft Control PART NO.
Replacement Parts VENTING CK-81 OPERATED OFF A 24-VOLT CIRCUIT MODEL CK-81 DESCRIPTION PART NO. Pressure Switch with Gold Contacts 46158500 24 Volt Relay 46161400 Timer Fixed Post Purge 46282800 CK-91FV DESCRIPTION 24 Volt Relay Timer Fixed Post Purge MODEL CK-91FV, GAS-FIRED APPLIANCE and WATER HEATER COMBINATION KIT MODEL Pressure Switch with Gold Contacts PART NO. Timer Fixed Post Purge 46282800 Pressure Switch 46273100 Gas Pressure Switch W/PP Opt.
Replacement Parts VENTING GVD VENT DAMPER MOTOR MODEL GVD DESCRIPTION Motor Assembly Plastic Base PART NO. 46491600 Motor Assembly Plastic Base OVD VENT DAMPER MOTOR MODEL OVD DESCRIPTION Motor Assembly Aluminum Base PART NO. 46564000 GVD UNIVERSAL WIRING KIT MODEL APPLICATION Bryant Buderus Burnham Carrier FC-4/6 Day & Night Fraser-Johnson Honeywell ignition module Lennox Luxaire FC-Loch Moncrief Payne Raypack Triple Aquastat with plug Utica Vaillant PART NO.
Replacement Parts DRAFT TYPE C DRAFT INDUCERS MOTOR and FAN BLADE MODEL 6" TYPE C 8" TYPE C 10" TYPE C 13" TYPE C DESCRIPTION PART NO. Motor 04047100 Fan Blade 03896200 Motor 04047100 Fan Blade 03898700 Motor 46067500 Fan Blade 46306200 Motor 46067500 Fan Blade 04314000 DESCRIPTION Fan Blade Speed Control TYPE C SPEED CONTROL MODEL 6" & 8" TYPE C 10" & 13" TYPE C Type C DI Motor PART NO.
Replacement Parts FSDG- FLUE SENTINEL DAMPER FSDG- FLUE SENTINEL DAMPER GAS MODEL FSDG-8 FSDG-12 FSDG-8 FSDG-12 FSDG-8 FSDG-12 DESCRIPTION PART NO.
Replacement Parts STEAM HUMIDIFIERS 120 or 240 Volt Heater Assembly STEAM HUMIDIFIERS Model Part No. S2000 S2020 2120 – – 2240 2001 2001 2002 2002 2003 2003 2010 – – 2011 2006 2006 2007 2007 2008 2008 DESCRIPTION PART NO.
Get all of the Field Controls Reference Guides online at fieldcontrols.com or contact us at 252.522.3031 or sales@fieldcontrols.com. Healthy Home System® Guide The Healthy Home System reference guide features the industry’s most complete line of IAQ products and solutions. Included in the guide are specifications on media filters, UV air purifiers, PRO-Cell technology, and fresh air controls, plus wiring diagrams, installation options, and replacement parts.
