ATV / LAWN TRACTOR TOWABLE TILLER Owner’s Manual ! WARNING: Carefully read and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious injury.
Thank you very much for choosing this product! For future reference, please complete the owner’s record below: Model: ATV-3665 Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This product is designed for certain applications only. The manufacturer cannot be responsible for issues arising from modification.
WORK AREA • • Keep work area clean, free of clutter and well-lit. Cluttered and dark work areas can cause accidents. Keep children and bystanders away while operating a Tiller. Distractions can cause you to lose control, so visitors should remain at a safe distance from the work area. • Be alert of your surroundings. Using a Tiller in confined work areas may put you dangerously close to cutting tools and rotating parts.
SAFTY RULES Hazard Signal Word Definitions ! This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. ! DANGER DANGER indicates an imminent hazardous situation which, if not avoided, will result in serious injury or death. !WARNING WARNING indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.
SAFTY RULES ! WARNING Read this manual. Serious injury or death can result if safety instructions are not followed. Engine is shipped without oil. -Before starting engine, fill with SAE 10W-30 motor oil. -See engine manual for engine oil capacity. Closely inspect all Tiller components. -If product arrives with damaged components then: A. Shipping damage, contact the freight company that delivered the unit and file a damage claim. B. Contact customer service for replacement parts at 218-943-6296.
SAFTY RULES EQUIPMENT SAFETY GUIDELINES Safety of the operator and bystanders is one of the main concerns in designing and developing a tiller. However, every year accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator can avoid many accidents by observing the following precautions and insist those working with you, or for you, follow them.
SPECIFICATION Engine (see Engine manual for all specs) Approximate run time, one tank of fuel Chain/Gear box oil capacity Towing hitch type Height adjustment Towing speed recommended Tilling range - DEPTH Tilling range - WIDTH Number of tines Tine size Wheel size Machine size (unassembled/assembled) N.W./G.W Briggs & Stratton I/C 208cc; 6.5HP 3 Hours 80W–90 gear oil; 1 quart (0.9 liter) Pin Hitch Lift Lever 2 to 4 mph 0” to 5" 36” working width 24 12.
ASSEMBLY INSTRUCTIONS Step 1: Wheel Assembly Attach the Wheel Bushing (#35) to the Wheel Axle (#36), then attach the Wheel (#34) to the Wheel Axle using one Wheel Bushing B (#33), one Flat Washer (#32) and one Cotter Pin (#31). Repeat this step for the other wheel. See Figure 1. Figure 1 Step 2: Tongue Assembly Insert Tongue Assembly (#83) to the Front Frame Assembly (#88) using two Bolts (#93) and two R Pins (#94). See Figure 2.
ASSEMBLY INSTRUCTIONS Step 3: Lift Arm Assembly 1. Connect the Lift Arm (#92), the Connecting Plate (#64), and the Connecting Rod (#85) using two Nylon Washers (#80), two Big Flat Washers (#12), two Hex Bolts (#79), and two Nylon Lock Nuts (#10). See Figure 3. Figure 3 Step 4: Lift Handle Part 2 Assembly 1. Connect the Lift Handle (#90) to the Lift Arm (#92) using two Hex Bolts (#89) and two Nylon Lock Nuts (#74). See Figure 4.
OPERATION INSTRUCTIONS SAFETY TRAINING Safety is a primary concern in the design and manufacturing of our Tiller. Unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an operator or bystander. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of this equipment.
OPERATION INSTRUCTIONS Operating the Tiller 1. Raise the Tiller Tines by making sure the Lift Arm is forward, then place the Tiller on level ground. Figure 5 shows the Tiller in the towing position (non-tilling position). 2. Disengage the Tine Clutch Lever, lock the Limiting Plate with the wheels in the raised position, then start the Engine following the procedure in the Engine Owner’s Manual. Figure 5 To Engage the Tines, push the Tine Clutch Lever.
WARNING: Recommended Towing Speed is approx. 2 to 4 mph; depending on soil type and soil conditions. TEST RUN TILLER BEFORE USE: Position tiller so tines are fully in raised position. Start the engine, then engage tines. Allow tines to rotate for approx. 5 minutes.
Regular Maintenance Checklist Procedure Before Every 20 Every 35 Every 50 Every 80 Each Use Hours Hours Hours Hours Check the engine oil level ● Clean the tines and debris shield ● Check the general condition of the ● machine, i.e. nuts ,bolts, weld, etc.
MAINTENANCE AND STORAGE Please check if these two bolts are tightened. Figure 7 Replacing the Tine Drive Belt 1. Remove the Belt Cover. 2. Disengage the Tine Clutch Lever and remove the worn Belt. 3. Install a new Belt, engage the Tine Clutch Lever, attach the Belt Cover.
MAINTENANCE AND STORAGE Replacing the oil in chain/gear box The amount of oil needed: 1 Quart. 1. Place the tiller on a level surface and initially add 30 oz. (0.9 Quarts) of 80W-90 gear oil, and wait a minute for the oil to settle. 2. Check to make sure the oil level is at the oil window. Do not overfill.
TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Recoil will not pull out or is Check that the tine drive clutch is disengaged. difficult to pull. Check the engine oil level; the engine may be seized. There may be an oil compression lock in the cylinder. Take out the spark plug; hold a rag over the spark plug hole and pull the recoil cord several times to blow out any oil in the cylinder. Wipe off the spark plug and reinstall it. The recoil may be broken or jammed. The engine will not start manually.
TROUBLESHOOTING Belt slips on pulley or Belt comes off pulley Check that Belt and pulley are aligned properly. Adjust the space of Nylon Lock Nuts M8.
PARTS LISTING & BREAKDOWN DRAWING Main Assembly-Exploded Drawing 18
PARTS LIST and PARTS DIAGRAM Main Assembly-Parts List PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 DESCRIPTION Engine Hex Bolt M6x45 Big Flat Washer Ø6 Nylon Lock Nut M6 Hex Bolt M6x14 Lock Washer Ø6 Cover Assy.
71 Latch Spring 1 89 Hex Bolt M10x30 2 72 Swing Plate 1 90 Lift Handle 1 73 Pull Rod 1 91 Lock Pin A 1 74 Nylon Lock Nut M10 5 92 Lift Arm 1 75 Pulley Casing 1 93 Bolt Ø9x87 3 76 Latch Spring 1 94 R Pin 3 77 Hex Bolt M8x16 4 95 Flat Washer Ø14 1 78 Lock Washer Ø8 4 96 Cotter Pin Ø3x30 1 79 Hex Bolt M8x25 11 97 Bushing 2 80 Nylon Washer 3 98 81 Tine Clutch Lever 1 99 Big Flat Washer Ø10 1 82 Tine Clutch Lever A 1 100 Hex Bolt M6x50 2 83 T
PARTS LISTING & BREAKDOWN DRAWING Tine Drive Transmission Assembly- Exploded Drawing Tine Drive Transmission Assembly-Parts List Ref# Description Qty 1 Lock Washer Ø6 19 2 Nylon Lock Nut M6 20 3 Right Side Drive Housing 1 4 Long Chain 1 5 Gland Bush 1 6 Frame-rubber Oil Seal 1 7 Bearing 1 8 Output Shaft 1 9 Nylon Sleeve 2 1 10 Left Side Drive Housing 1 11 Oil Plug A 1 12 Hex Bolt M6x16 19 13 Oil Plug 2 14 Bearing 3 15 Short Chain 1 16 Idler Shaft 1 17 Inp
PARTS LISTING & BREAKDOWN DRAWING Left Fender Assembly- Exploded Drawing Left Fender Assembly-Parts List Ref# Description Qty 1 Hex Bolt M6x16 6 2 Lock Washer Ø6 6 3 Flat Washer Ø6 6 4 Bearing Cover 1 5 Shaft 4 1 6 Bearing 1 7 Frame-rubber Oil Seal 1 8 Left Fender 1 22
PARTS LISTING & BREAKDOWN DRAWING Left Fender Assembly- Exploded Drawing Engine-Parts List Ref# Description Qty 1 Engine 1 2 Bushing 1 3 Flat Key 1 4 Hex Bolt M6x16 2 5 Belt Pulley 1 6 Big Flat Washer Ø8 2 7 Belt Gear Lever 2 8 Lock Washer Ø8 2 9 Hex Bolt M8x20 2 For replacement parts and technical questions, please call 1-218-943-6296.
WARRANTY One-year limited parts warranty.