FR300V SERIES FUEL TRANSFER PUMPS Installation and operation manual MADE IN USA
| FR300V SERIES FUEL TRANSFER PUMPS Table of Contents Thank You! ............................................................................................2 Thank You! Warranty Policy.....................................................................................2 Thank you for your loyalty to the Fill-Rite® brand of fuel transfer pumps. Your safety is important, so please read and thoroughly understand the procedures set forth in this manual.
INSTALLATION AND OPERATION MANUAL About This Manual From initial concept and design through its final production, your Fill-Rite pump is built to give you years of trouble-free use. To insure it provides that service, it is critical that you read this entire manual prior to attempting to install or operate your new pump.
| FR300V SERIES FUEL TRANSFER PUMPS CAUTION! Threaded pipe joints and connections should be sealed with the appropriate sealant or sealant tape to minimize the possibility of leaks. Typical Skid Tank Installation Materials SKID TANK INSTALLATION • 1-1/4" pipe cut to a length that will terminate at least 3" from the bottom of the tank when installed into the tank adapter with the tank adapter installed into the tank flange (see SKID TANK INSTALLATION diagram).
INSTALLATION AND OPERATION MANUAL 5 CAUTION! Threaded pipe joints and connections should be sealed with the appropriate sealant or sealant tape to minimize the possibility of leaks. Anti-Siphon Device Your FR300V series pump comes from the factory ready to install an anti-siphon tube back to the tank. An anti-siphon device (a.k.a. vacuum breaker) is important because it will break a liquid siphon if there is an open nozzle or a leaking hose below the fluid level in the tank when the pump is turned off.
| FR300V SERIES FUEL TRANSFER PUMPS Electric Wiring WARNING! Electrical wiring should be performed ONLY by a licensed electrician in compliance with local, state, and national electrical code NEC/ANSI/NFPA 70, NFPA30, and NFPA 30A, as appropriate to the intended use of the pump. Threaded rigid conduit, sealed fittings, and conductor seal should be used. The pump must be properly grounded.
INSTALLATION AND OPERATION MANUAL Operating Instructions 1. Reset Meter to “0” (if applicable). 2. Remove dispensing nozzle from nozzle boot. 3. Move the switch lever to the “ON” position to power the pump. 4. Insert the dispensing nozzle into the container to be filled. 5. Operate the nozzle to dispense fluid; release nozzle when the desired amount of fluid has been dispensed. Padlocking Your Fill-Rite pump nozzle can be padlocked for added security.
| FR300V SERIES FUEL TRANSFER PUMPS Troubleshooting The following Troubleshooting guide is provided to offer basic diagnostic assistance in the event you encounter abnormal service from your Tuthill product. If you have questions regarding installing, operating, or servicing your product, please feel free to contact our Customer Service Department at 1-800-634-2695 (M-F 8 AM–6 PM ET). You can also reach us on the World Wide Web at “www.fillrite.com”.
INSTALLATION AND OPERATION MANUAL Troubleshooting (continued) Symptom Motor inoperative Fluid leakage Pump hums but will not operate Cause Solution 1. No Power Check incoming power. 2. Switch failure Refer to warranty policy. 3. Motor failure Refer to warranty policy. 4. Thermal protector failure Refer to warranty policy. 5. Incorrect/loose wiring Check wiring. 1. Bad o-ring gasket Check all o-ring gaskets. 2. Dirty shaft seal Clean seal and seal cavity. 3. Bad shaft seal Replace seal.
| FR300V SERIES FUEL TRANSFER PUMPS Replacement Parts Information For repairs or routine maintenance, Fill-Rite offers the parts you need. The following parts diagram and list covers all applicable parts for your Fill-Rite product. These parts can be obtained through any authorized Fill-Rite dealer. Be sure to use only genuine Fill-Rite replacement parts for your service and maintenance needs. For a list of authorized dealers, please visit our web site at “www.fillrite.com”.
INSTALLATION AND OPERATION MANUAL 11 FR300V / FR310V / FR311V / FR319V Parts List Kit KIT300RG and Seal Kit KIT700SL Detail 1 1 2 2 4 3 4 3 3 3 FR311V Parts List FR319V Parts List The FR311V configuration adds a 901C Series mechanical meter, inlet meter flange, outlet meter flange, the associated attaching hardware, and gaskets. This package is available in gallon or liter register.
IMPORTANT! DO NOT open or attempt to repair the motor on your FR300V series pump. Opening the motor case can compromise the integrity of the Explosion Proof construction and will void any existing warranty and certification (UL listing). Please refer to the warranty policy located on page 2. ATTENTION! The following information is for suffix “E” pumps and meters. Refer to the information label applied to your pump to see if it is applicable. 2. ISO Class 8.