PRE-FAB GRILL ISLAND Model #s: D(C,H)430-XX(R,D)-75XX D(C,H)790-XX(R,D)-108XX ASSEMBLY INSTRUCTIONS AND OWNER’S MANUAL DC430 model shown INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference. IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE. • Only Fire Magic / A.O.G. grills and accessories can be used with this grill island. • Fire Magic / A.O.G. grill and accessories are not included. Contact your dealer for ordering information.
SPECIFICATIONS AND DIMENSIONS Dimension Description Height D(C,H)430 D(C,H)790 36" 36" 1/4" Width 76 Depth 34 3/4" 107 1/2" 34 3/4" Table 1 - Overall Island Dimensions Width Height Depth DC430-XXR model shown Width Height Depth DC790-XXR model shown REV 7 - 1611280835 2 L-C2-306
SPECIFICATIONS AND DIMENSIONS (Cont.) Only Fire Magic / A.O.G. grills and accessories can be used with this grill island. Below is a list of the options available for each island model. Contact your local dealer for ordering information. Option(s) Item D(C,H)430 D(C,H)790 A. Grill A430i, C430i, 24(N,P)B (w/adapter kit) (A,E,H)790i, (A,E)660i (w/adapter kit), 36(N,P)B (w/adapter kit) B. Double Side Burner n/a 32814(H), 3281, 3282 C1. Double Drawers (3,5)3802(H*) (3,5)3802(H*) C2.
PARTS LIST D(C,H)430XXD Qty. Item Description D(C,H)430XXR Qty. • Your grill island is packaged onto 1 pallet. • Select model is illustrated (your model may vary) 1. Rear wall 1 1 2. Left wall 1 1 3. Right wall 1 1 4. Front wall 1 1 5. Duplex outlet box assy. 2 2 IMPORTANT 6. Heat shield 0 1 7. Countertop 1 1 8. Power supply box bracket (w/ Phillips screws) 1 1 Remove all packing material (including any protective coatings) and discard prior to use. 9.
PARTS LIST (CONT.) D(C,H)790XXD Qty. Item Description D(C,H)790XXR Qty. 1. Rear wall (2 wall pieces and 1 column) 1 1 2. Left wall 1 1 3. Right wall 1 1 4. Front wall (complete wall or 2 wall pieces and 2 beams) 1 1 5. Duplex outlet box assy. 2 2 6. Heat shield 0 1 7. Countertop (2 pieces) 1 1 8. Power supply box bracket (w/ Phillips screws) 1 1 9. Outlet bracket 1 1 10. Door bracket (w/ hex screw) 16 12 11. Leveler bolts 14 11 12.
ASSEMBLY AND INSTALLATION WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this unit may result in property damage or personal injury.
ASSEMBLY AND INSTALLATION (Cont.) ASSEMBLY AND INSTALLATION OVERVIEW - REFRIGERATOR MODELS CAUTION: Island components are heavy. CAREFULLY handle all components during assembly. • • • • Fig. 7-1 provides an overall orientation and bolt assembly detail for the island with refrigerator. (DC790 model shown. Assembly may slightly vary depending on island selected.) The DX430 assembles in a similar manner. Only DX790 models have a double sideburner cutout, a multi-piece countertop, and a multi-piece rear wall.
ASSEMBLY AND INSTALLATION (Cont.) ASSEMBLY AND INSTALLATION OVERVIEW - DOUBLE DRAWER MODELS CAUTION: Island components are heavy. CAREFULLY handle all components during assembly. • • • • Fig. 8-1 provides an overall orientation and bolt assembly detail for the island with double drawers. (DC790 model shown. Assembly may slightly vary depending on island selected.) The DX430 assembles in a similar manner.
ASSEMBLY AND INSTALLATION (Cont.) ASSEMBLY AND INSTALLATION - STEP BY STEP CAUTION: Island components are heavy. CAREFULLY handle all components during assembly. Note: Various DC430 and DC790 models are depicted here. Your assembly may slightly vary depending on model selected. Important: DO NOT fully tighten any bolts until the island base is leveled and squared. Hand tighten until instructed to fully tighten. Attach levelers to bottom of all walls Fig.
ASSEMBLY AND INSTALLATION (Cont.) Assemble Front Wall Hardware A: Bolts x 2 Nuts x 2 Washers x 4 DX430 & DX790-XXR models DX430 & DX790-XXR Models (1 piece front wall) 1. Orient the front wall and repeat the hardware installation process (hardware kit A). Hand tighten only. See Fig. 10-1. DX790-XXD Models (multi-piece front wall) 1. Orient the front wall left piece and repeat the hardware installation process (hardware kit A). Hand tighten only. See Fig. 10-2. 2. Orient the bottom beam as shown.
ASSEMBLY AND INSTALLATION (Cont.) Level Island Base Ensure all top surfaces are level 1. Use the level to ensure the top surfaces of the assembly are level. The levelers at the bottom of the island may be adjusted as needed. See Fig. 11-1. 2. Check for squareness of the island. a. Measure the X outer dimension, see Fig. 11-2. It should be approximately: • DC430 models: 79 3/4" • DC790 models: 108 3/4" b. Measure the Y outer dimension, see Fig. 11-2.
ASSEMBLY AND INSTALLATION (Cont.) Install Drawers and/or Doors The drawers/doors for your island are purchased separately. Review the instructions provided with your accessories. See Fig. 12-1 for install locations. Use provided brackets to install, see Fig. 12-2 for details. Brackets are provided for ease of installation in this island. Follow the steps below. 1. Insert your drawer/ door completely into the appropriate opening. Ensure it is flush against the exterior wall (see Fig. 12-1 and Fig.
ASSEMBLY AND INSTALLATION (Cont.) Place Heat Shield (if equipped) Place the heat shield as shown in Fig. 13-1. It will need to be inserted at an angle to clear the island (A). Then turn it (within the island slots) until it is perpendicular with the front and rear walls (B). Locate the heat shield in place by using the grooves found on the top of the front and rear walls (C). A B Install Power Supply Box A power supply box is included with your grill and requires installation.
ASSEMBLY AND INSTALLATION (Cont.) Place Countertop DX430 models DX430 Models (1 piece countertop) 1. Apply silicone along the top of the island (see Fig. 14-1, A). 2. Place the countertop onto the island as shown in Fig. 14-1, B. (Be sure to align the cutout in the countertop with the opening in the front wall.) B DX790 Models (multi-piece countertop) Apply silicone along top 1. Apply silicone along the top of the island (see Fig. 14-1, A). 2.
CARE AND CLEANING • Keep the vent openings and surrounding area of the of the unit clean and free of obstructions at all times. • For grill and accessory care and cleaning, refer to the owner's manuals provided with the units. CONCRETE COMPONENTS As with any surface, concrete components require regular maintenance and care. Certain guidelines must be followed to preserve the concrete's appearance and structural integrity. • Use trivets to protect your countertop from high-heat.
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