Installation Guide

ManualsBrandsFire Magic ManualsOutdoor Appliance PackageFire Magic Aurora Collection AOP02

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

BUILT-IN OUTDOOR GAS GRILLS

DANGER:

IF YOU SMELL GAS:

1. Shut off the gas to the appliance.

2. Extinguish any open ﬂ ame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your

gas supplier or the ﬁ re department.

WARNING:

1. Do not store or use gasoline or other

ﬂ ammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP cylinder not connected for use

shall not be stored in the vicinity of this

or any other appliance.

CODE AND SUPPLY REQUIREMENTS: This

grill must be installed in accordance with local

codes and ordinances, or, in the absence of local

codes, with the latest National Fuel Gas Code

(ANSI Z223.1/NFPA 54), or Natural Gas and

Propane Storage and Handling Installation Code

(CSA-B149.1).

This appliance and its dedicated manual shutoff

valve must be disconnected from the gas-supply

piping system when testing the system at pressures

in excess of ½ psig (3.5 kPa).

This appliance must be isolated from the gas-

supply piping system by closing its dedicated

manual shutoff valve during any pressure testing

of the gas-supply system at pressures up to and

including ½ psig (3.5 kPa).

All electrical outlets in the vicinity of the grill must

be properly grounded in accordance with local

codes, or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the

Canadian Electrical Code, CSA C22.1, whichever

is applicable.

Keep all electrical-supply cords and fuel-supply

hoses away from any heated surface.

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

INSTALLATION

INSTRUCTIONS AND

OWNER’S MANUAL

INSTALLER: Leave these instructions with consumer.

CONSUMER: Retain for future reference.

WARNING:

Improper installation, adjustment, alteration,

service, or maintenance can cause injury

or property damage. For proper installation,

refer to the installation instructions. For

assistance or additional information,

consult a qualiﬁ ed professional installer,

service agency, or the gas supplier.

WARNINGS AND SAFETY CODES

Proper operation of your grill

requires prompt and periodic

maintenance. See the CARE &

CLEANING section for details.

Certiﬁ ed to: ANSI Z21.58b-2012

CSA 1.6b-2012

11-093

REV 0 - 1412011335

L-C2-434

A790i shown

A430i, A530i, A540i, A660i, & A790i

Summary of content (36 pages)

PAGE 1
BUILT-IN OUTDOOR GAS GRILLS A430i, A530i, A540i, A660i, & A790i INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference. A790i shown IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE. WARNINGS AND SAFETY CODES DANGER: IF YOU SMELL GAS: 1. 2. 3. 4. WARNING: 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2.
PAGE 2
INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE GRIL EXTÉRIEUR DE GAZ DU BUILT-IN IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION SÛRETÉ ET CODES D’AVERTISSEMENT DANGER: AVERTISSEMENT: SI VOUS SENTEZ LE GAZ : 1. Coupez le gaz à l’appareil. 2. Éteignez-vous n’importe quelle flamme nue. 3. Ouvrez le couvercle. 4. Si l’odeur continue, gardez loin de l’appareil et appelez immédiatement votre département de fournisseur ou de feu de gaz. 1.
PAGE 3
CONTENTS 4 6 6 7 7 8 9 9 9 10 11 11 11 12 12 12 12 13 13 13 15 17 19 19 20 23 24 25 26 27 28 29 30 30 30 32 34 35 36 REPLACEMENT PARTS LIST COUNTERTOP OVERHANG MODEL SPECIFICATIONS SUBSTRATE BUILT-IN GRILL DIMENSIONS TABLE BUILT-IN GRILL WIRING DIAGRAM ELECTRICAL CONNECTIONS GRILL MAINTENANCE AND SAFETY INFORMATION LIGHT SWITCH INSTALLATION REQUIREMENTS ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW EXHAUST REMOVAL GAS-SUPPLY PLUMBING REQUIREMENTS NATURAL GAS INSTALLS PROPANE GAS INSTALLS WHEN A PROPANE
PAGE 4
REPLACEMENT PARTS LIST 1 15 2 13 17 11 6 16 4 12 9 5 14 3 10 8 18 7 19 38 21 24 22 23 20 37 25 26 42 27 To order replacement par ts, contact your local Fire Magic® dealer. REV 0 - 1412011335 4 S o m e i t e m s s h ow n are optional, or are not available for certain models. Your model may vary, refer to parts table.
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REPLACEMENT PARTS LIST (cont.) A430i Item Description 1. 2. 3. 4. 5. 6. 7. or 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. or 21. or 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. Part No. A530i A540i A660i A790i Qty. Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty.
PAGE 6
MODEL SPECIFICATIONS MODEL SPECIFICATIONS TABLE Table 1 A430i A530i A540i A660i A790i Main burner quantity N/P orifice drill size 2 #42 / #54 2 #40 / #53 3 #44 / #55 3 #42 / #54 3 #38 / #53 Backburner▲ N/P orifice drill size #52 / #59 #52 / #59 #48 / #56 #48 / #56 #45 / #55 Infrared searing burner▲ N/P orifice drill size #49 / #56 #45 / #55 #49 / #56 #45 / #55 #45 / #55 Aurora insulating liner model # (not included)* 23130-50 23125-50 23150-50 3176-50 3186-50 120VAC / 0.
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MODEL SPECIFICATIONS (cont.) SUBSTRATE When adding any substrate to the enclosure front wall (including tiles, stone, etc.), consider the following: Substrate Behind Control Panel Substrate Alongside Control Panel Substrate + countertop "front to back" cutout must equate to Dim. C (see previous page) when the substrate sits flush behind the control panel. Any additional substrate alongside the control panel does not need to be considered in Dim.
PAGE 8
MODEL SPECIFICATIONS (cont.) BUILT-IN GRILL WIRING DIAGRAM* Oven light Oven light Backburner igniter Main burner igniters Wire harness assembly Wire harness extension Light switch Main burner 3 Main burner 2 Main Back burner 1 burner Valve manifold Meat probe Ground wire Thermocouple Power supply Digital thermometer * A790i model shown. Model wire diagrams may vary. Note: In addition, a wire diagram specific to your unit can be found affixed to the inside of the control panel.
PAGE 9
GRILL MAINTENANCE AND SAFETY INFORMATION 1. The outdoor grill and surrounding area MUST remain clear of flammable substances such as gasoline, yard debris, wood, etc. and clean the orifice and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill. A proper flame pattern will ensure safe operation and optimal performance. Adjust the air shutter as needed (see AIR SHUTTER ADJUSTMENT). 2.
PAGE 10
INSTALLATION REQUIREMENTS Installation must be performed by a qualified professional service technician. This grill is designed for outdoor use only. DO NOT use this grill inside a building, garage, enclosed area, or under an unprotected overhead combustible construction. See below and the EXHAUST REMOVAL section on the following page for details on installing under overhead construction. DO NOT use this grill in or on a recreational vehicle or boat.
PAGE 11
INSTALLATION REQUIREMENTS (Cont.) The control panel MUST remain removable for servicing (see PARTS LIST). ENSURE PROPER COMBUSTION AIR AND COOLING AIRFLOW Proper airflow (Fig. 11-1) MUST be maintained for the grill to perform as it was designed. If airflow is blocked, overheating and poor combustion will result. Do not block the 1" (2.5 cm) front air inlet along the bottom of the control panel or more than 75% of the cooking grid surface with pans or griddles.
PAGE 12
ENCLOSURE REQUIREMENTS FOR YOUR SAFETY, you must provide the openings listed below for drainage, replacement air, and cross-ventilation of any storage area exposed to possible leakage from gas connections, the unit, or propane cylinders. One side of the enclosure can be left completely open to the outside, OR 4 ventilation openings must be created: Nat. gas installs L.P.
PAGE 13
INSTALLATION Note: When a propane cylinder is installed inside of the enclosure, the guidelines found in the ENCLOSURE REQUIREMENTS section MUST be followed. COUNTER PREPARATION Consult Table 1 for non-combustible enclosure cut-out dimensions. An RHP insulating liner must be used if any supporting construction is combustible. Consult the instructions that come with the liner for dimensions and additional installation information before beginning the installation.
PAGE 14
ELECTRICAL INSTALLATION POWER SUPPLY HOOKUP CAUTION: IMPROPERLY CONNECTED WIRES WILL CAUSE DAMAGE TO THE GRILL AND MAY RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY. Required Required GFCI GFI electrical electrical receptacle receptacle(not (notincluded) included) This grill includes a power supply box. When installing the power supply box: • It MUST be located at least 12 inches below the bottom of the grill (see Fig. 14-3).
PAGE 15
SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS IMPORTANT FOR YOUR SAFETY READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER. When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed. FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION. CYLINDER/CONNECTOR REQUIREMENTS a. Propane-gas cylinders, valves, and hoses must be maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve.
PAGE 16
UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ DE PROPANE IMPORTANT POUR VOTRE SÛRETÉ LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE. En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements. LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE.
PAGE 17
IDENTIFICATION OF GRILL CONTROLS Right main burner control knob Control panel screw(s) Left main burner control knob Backburner control knob (if equipped) Meat probe Digital Thermometer Drip tray Light switch Fig. 17-1 A430i and A530i controls Center main burner Right control knob main burner control knob Control panel screw(s) Backburner control knob (if equipped) Left main burner control knob Digital thermometer Meat probe Drip tray Light switch A540i, A660i, and A790i controls 17 Fig.
PAGE 18
ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE) Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité. ÉCLAIRAGE ÉLECTRONIQUE Note: ÉCLAIRAGE MANUEL Le unité doitélectronique être relié à la puissance 120VAC pour L’éclairage exige une batterie installée l’éclairage électronique. de 9 volts avec une bonne charge. RRN O SUTU TO ATTENTION: Attendez toujours cinq (5) minutes le gaz pour se dégager après que n’importe quelle 1.
PAGE 19
LIGHTING (IGNITION) INSTRUCTIONS Read all instructions before lighting, and follow these instructions each time you light the unit. ELECTRONIC LIGHTING MANUAL LIGHTING This unit must be connected to 120VAC Note: Electronic lighting requires an installedpower 9-volt for electronic battery with alighting. good charge. 1. Open lid(s) or remove cover(s) from burner(s) to be lit. CAUTION: Always wait five (5) minutes for gas to clear after any unsuccessful lighting attempt. 2.
PAGE 20
DIGITAL THERMOMETER Your grill comes with a digital thermometer for oven and meat probe temperature monitoring, and timed cooking. Pressing the power button will turn on the thermometer. The thermometer will automatically shut off after 5 minutes if no temperature change is detected. Meat probe handle The thermometer is located on the control panel between the control knobs. Plug in the meat probe on the right side of the control panel as shown in Fig. 20-1. FOR BEST PERFORMANCE, GENTLY PRESS THE BUTTONS.
PAGE 21
DIGITAL THERMOMETER (cont.) Set time as desired Setting the Timer 1. Press the timer button. Use the arrows to set the desired amount of time (see Fig. 21-1.) TIMER 05:00 2. Press SET to return to the default screen. The time remaining will be shown on the default screen. Once the time reaches zero; the display will flash red and the alarm will sound. The alarm is silenced by pressing any button on the thermometer. Use arrows to set ® SET MENU Timer button MENU SCREEN Fig.
PAGE 22
DIGITAL THERMOMETER (cont.) Setting the Alarm The alarm can be individually set (ON or OFF) for the meat probe and oven temp. The default setting has the alarm OFF for the meat probe and oven temp. The alarm always alerts for the TIMER. OVEN PROBE OFF ON ® 1. Under the menu screen select ALARM. Press SET. 2. Use the up/down arrow to select the desired alarm, and press the power button to turn the alarm ON/OFF. 3. Press SET to return to the menu screen.
PAGE 23
OPTIONAL ROTISSERIE Backburner cover Rotisserie rod bracket Warming rack Rotisserie rod rear bracket A B Rotisserie motor bracket 1 Rotisserie rod and knob FIR EM AG IC Meat holders Fig. 23-1 Counterbalance Rotisserie motor Rotisserie motor Heavy-duty Rotisserie motor 2 Rod drive socket Rod drive socket 1 Rocker switch Rotisserie motor slots (4) Rotisserie motor bracket Fig. 23-3 Fig. 23-2 Fig.
PAGE 24
OPTIONAL INFRARED BURNER OPERATION The infrared (IR) searing burner (optional) cooks with WARNING a powerful radiant heat. Only handle the infrared burner cover when the unit is cold or with a well-insulated long-handled tool or heat resistant gloves. Cover SIDE VIEW (with cover on) Cut-out for Flash tube Flash tube Ignitor electrode NO foreign objects Drippings and other Airborne liquids dust or grease Ignitor electrode Fig. 24-1 Cover Flash tube Food particles or debris OFF HI LIGHT Fig.
PAGE 25
GRILLING TIPS The art of grilling involves learning the nuances of your WIND CONSIDERATIONS grill and knowing how various cuts of meat and other Wind direction can have an effect on the grill, foods cook on it under different settings and conditions. especially with the oven open. For maximum stability Each grill will be unique due to its configuration and convenience, position the grill so that the oven and how it is positioned or installed. This section opens toward any prevailing wind (Fig. 25-1).
PAGE 26
ACCESSORIES GRILL BRUSH (optional) WARMING RACK (if equipped) Purchase a Fire Magic® stainless-steel grill brush (sold separately) to keep your grill cleaner. It comes with scraper for large particles and a replaceable head with brass bristles for overall cleaning. The warming rack (Fig. 26-2) is packed separately. To install the warming rack, lift the front of the rack up slightly and insert the rack hangers into the two holes in the back of the inner oven hood.
PAGE 27
FIRE MAGIC® DRIP TRAY Drippings from grilling flow through specially designed channels and collect in the drip tray. Check the drip tray regularly and empty when required. Fig. 27-1 Fig. 27-2 Pull out the drip tray and place liner Your grill includes a pack of four (4) Fire Magic® drip tray liners (Fig. 27-1). For your convenience in cleanup, place a liner into the drip tray before grilling. To fit a liner into the drip tray, pull out the tray and set it on a flat, level surface.
PAGE 28
CARE & CLEANING APPLIANCE MUST BE COMPLETELY COOL WHEN CLEANING. DO NOT SPRAY ANY CLEANER OR LIQUIDS ON THE APPLIANCE WHEN HOT. The appliance must be cleaned as often as once a month (depending on use) to prevent grease build-up and other food deposits. in Wipe with gra INTERIOR THE BURNER PORTS AND CARRY-OVER PORTS/ SLOTS MUST BE KEPT CLEAN TO ENSURE PROPER IGNITION AND OPERATION. Fig.
PAGE 29
REPLACING HALOGEN BULBS Your grill is engineered with the conveniences of electrical power for illuminating and igniting the grill. 5. Wearing a pair of gloves, reach into the fixture, gently grab the bulb, and pull it straight out of the fixture so that the two pins at the base of the bulb come all the way out. To replace any oven light, follow the instructions below. Important: ONLY REPLACE WITH 12V / 10 WATT HALOGEN BULB(S). WARNING Important: Bulb is halogen. DO NOT TOUCH with bare hands.
PAGE 30
CONVERTING THE GAS TYPE REGULATOR CONVERSION Required tools: • Phillips-head screwdriver (#2 medium) The gas regulator, located behind the control panel, must • Needle-nose pliers be set for the type of gas used to fuel the grill. To check • 3/8" hex nut driver (deep socket) the regulator setting, remove the cap in the center of the • 5/16" hex nut driver regulator (Fig. 30-1). Holding the cap vertical (see Fig.
PAGE 31
CONVERTING THE GAS TYPE 4. Remove the back panel by pulling the bottom toward the front of the grill and rotating it upward and outward until the two top tabs attached to back wall of the oven can be removed from the slots in the top of the plate. 5. R e m o ve t h e b a c k b u r n e r assembly retaining screw on Retaining the lower left of the backburner screw using a Phillips-head screwdriver and set it aside. 6. Pull wire from the ignitor 6. Pull the the backburner assembly electrode (Fig.
PAGE 32
BURNER AIR SHUTTER ADJUSTMENT AIR SHUTTER ADJUSTMENT Important: 1. Follow the safety precautions and steps for main burner removal Fig. 32-2 in the CHANGING Adjustment THE MAIN BURNER screw ORIFICES section Adj. slot (steps 1-4). Air shutters are preset at the factory based on the gas the grill is built to burn. However, altitude or other local conditions may require air shutter adjustment for proper combustion. 2.
PAGE 33
BURNER AIR SHUTTER ADJUSTMENT (Cont.) BACKBURNER (IF EQUIPPED) Too large an air shutter opening will allow too much air into the burner, which will cause the flames first to shorten and then to appear to lift up off the ports. For the bottom of the flames to move closer to the ports, close the air shutter more. The air shutter is set at the factory. However, altitude or other local conditions may require air shutter adjustment for proper combustion. Blue flames behind burner screen Fig.
PAGE 34
CONTROL PANEL REMOVAL To remove the control panel: 1. Turn the control knobs to the OFF position. 2. Remove the drip tray. 3. Pull the control knobs from the stems and set aside. 4. Using a Phillips screwdriver, unscrew and remove the control panel fastener screws and washers (located on the left and right front face of the control panel). Retain the screws for later re-installation. 5.
PAGE 35
TROUBLESHOOTING If you have trouble with the unit, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical difficulties with the unit, please contact your local dealer. PROBLEM POSSIBLE CAUSE CORRECTION 1a. System reset: Disconnect (wait 10 minutes minimum) and reconnect power to grill. With lights OFF, test ignition. 1.
PAGE 36
WARRANTY PETERSON FIRE MAGIC GRILLS AND ACCESSORIES LIMITED WARRANTY Robert H. Peterson Co. ("RHP") warrants your Fire Magic® grill to be free from defects in material and workmanship. Fire Magic® cast stainless-steel burners, stainless-steel rod cooking grids, and stainless-steel housings are warranted for as long as you own your Fire Magic® grill -- LIFETIME. (Except as noted below.) Fire Magic Choice stainless steel tubular burners are warranted for TWENTY (20) YEARS.