Installation Instructions

ManualsBrandsFire Magic ManualsBarbecue36 Inch Built-in Gas Grill with 792 sq. in. Cooking Surface, 99,000 Main Burner BTUs, Wood Chip Smoker, Back Lit Safety Knobs and Digital Thermometer: Liquid Propane

REV 1 - 1108241145

L-C2-329

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE.

OUTDOOR BUILT-IN GAS GRILL

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

INSTALLATION INSTRUCTIONS

AND OWNER’S MANUAL

INSTALLER: Leave these instructions with consumer.

CONSUMER: Retain for future reference.

WARNINGS AND SAFETY CODES

DANGER:

IF YOU SMELL GAS:

1. Shut off the gas to the appliance.

2. Extinguish any open ﬂ ame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your

gas supplier or the ﬁ re department.

WARNING:

1. Do not store or use gasoline or other

ﬂ ammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP cylinder not connected for use

shall not be stored in the vicinity of this

or any other appliance.

CODE AND SUPPLY REQUIREMENTS: This grill

must be installed in accordance with local codes

and ordinances, or, in the absence of local codes,

with the latest National Fuel Gas Code (ANSI

Z223.1/NFPA 54), or Natural Gas and Propane

Storage and Handling Installation Code (CSA-

B149.1).

This appliance and its dedicated manual shutoff

valve must be disconnected from the gas-supply

piping system when testing the system at pressures

in excess of ½ psig (3.5 kPa).

This appliance must be isolated from the gas-

supply piping system by closing its dedicated

manual shutoff valve during any pressure testing

of the gas-supply system at pressures up to and

including ½ psig (3.5 kPa).

All electrical outlets in the vicinity of the grill must

be properly grounded in accordance with local

codes, or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the

Canadian Electrical Code, CSA C22.1, whichever

is applicable.

Keep all electrical-supply cords and fuel-supply

hoses away from any heated surface.

Robert H. Peterson Co. • 14724 East Proctor Avenue • City of Industry, CA 91746

WARNING:

Improper installation, adjustment, alteration,

service, or maintenance can cause injury

or property damage. For proper installation,

refer to the installation instructions. For

assistance or additional information,

consult a qualiﬁ ed professional installer,

service agency, or the gas supplier.

E660i, E790i, and E1060i

E790i shown

Certiﬁ ed to: ANSI Z21.58a-2008

CSA 1.6a-2008

10-32

ECHELON

diamond series

Proper operation of your grill requires

prompt and periodic maintenance.

See the CARE & CLEANING section

for details.

Summary of content (38 pages)

PAGE 1
ECHELON diamond series OUTDOOR BUILT-IN GAS GRILL E660i, E790i, and E1060i INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL INSTALLER: Leave these instructions with consumer. CONSUMER: Retain for future reference. E790i shown IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION OR USE. WARNINGS AND SAFETY CODES DANGER: IF YOU SMELL GAS: 1. 2. 3. 4. WARNING: 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2.
PAGE 2
INSTALLATION INSTRUCTIONS ET MANUEL DU PROPRIÉTAIRE GRIL EXTÉRIEUR D’ÎLE DE GAZ D’ÉCHELON IMPORTANT: LISEZ CES INSTRUCTIONS SOIGNEUSEMENT AVANT DE COMMENCER L’INSTALLATION OU L’UTILISATION SÛRETÉ ET CODES D’AVERTISSEMENT DANGER: AVERTISSEMENT: SI VOUS SENTEZ LE GAZ : 1. Coupez le gaz à l’appareil. 2. Éteignez-vous n’importe quelle flamme nue. 3. Ouvrez le couvercle si équipé d’un four. 4.
PAGE 3
CONTENTS 4 REPLACEMENT PARTS LIST 7 MODEL SPECIFICATIONS 7 INSTALL ZONE DIVIDERS 8 GRILL SAFETY INFORMATION 8 MASTER SWITCH 9 INSTALLATION REQUIREMENTS 10 INSTALLING THE BUILT-IN UNIT 11 ELECTRICAL INSTALLATION 13 SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS 14 IDENTIFICATION OF GRILL CONTROLS 15 OPTIONAL POWERHOOD 17 LIGHTING (IGNITION) INSTRUCTIONS 17 SHUTTING OFF THE UNIT 19 DIGITAL THERMOMETER / INTERIOR AND KNOB LIGHTS 21 REMOTE RECEIVER (optional) 23 ROTISSERIE INSTRU
PAGE 4
REPLACEMENT PARTS LIST 1 10 2 4 10 15 6 5 17 3 11 12 16 9 14 13 9 22 7 45 48 21 23 24 ON OFF 19 20 26 25 28 41 50 27 54 18 29 30 55 46 49 Fig. 4-1 To order replacement par ts, contact your local Fire Magic® dealer. REV 1 - 1108241145 Items in light gray are not available on all models.
PAGE 5
REPLACEMENT PARTS LIST (CONT.) E660i Item Description Part No. E790i Qty. Part No. E1060i Qty. Part No. Qty. 1. Stainless cooking grid (set of 3 or 4) 3544-S-3 1 3539-S-3 1 3539-S-2 2 2. Flavor grid (set of 3 or 4) 3057-S-3 1 3056-S-3 1 3056-S-4 1 3. Main burner 3041-50 3 3041-50 3 3041-50 4 4. Heatshield kit 24177-05 3 24177-05 3 24177-05 4 5. Silicone gasket 24177-06 3 24177-06 3 24177-06 4 6. Infrared burner (optional) 3050 1 3050 1 3050 1 7.
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REPLACEMENT PARTS LIST (CONT.) E660i Item Description Part No. E790i Qty. Part No. E1060i Qty. Part No. Qty. 29. Drip tray 3084 1 3084 1 3084 1 30. Drip tray liner (set of 4) 3557 1 3557 1 3557 1 31. Wire harness assembly‡ 24187-24 1 24187-24 1 24187-24 1 32. Back burner electrode*‡ 4199-52 1 4199-52 1 4199-52 2 33. Electrode‡ 3199-64 3 3199-64 3 3199-64 4 34. Thermometer wire harness‡ 24187-13 1 24187-13 1 24187-13 1 35.
PAGE 7
MODEL SPECIFICATIONS Fire-Magic® Model Specifications Table Table 1 Countertop to unit bottom (cut-out)* Side to side (noncombustible cut-out)* Front to back (noncombustible cut-out)* Control panel width Main burner BTU N/P orifice drill size Backburner BTU N/P orifice drill size Smoker drawer burner BTU N/P orifice drill size Infrared searing burner BTU N/P orifice drill size Optional Echelon insulating liner model # Oven Lights Rating *Note: E660i E790i E1060i 12" 12" 12" 31-1/4" 37" 50" 23-1/2" 23-1/2"
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GRILL SAFETY INFORMATION 1. The outdoor grill and surrounding area MUST remain clear of flammable substances such as gasoline, yard debris, wood, etc. 2. The airflow through the vent space located below the control panel must remain unobstructed. 3. When using propane gas: blue). If burner flames are not normal, check and clean the orifice and burner/venturi tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.
PAGE 9
INSTALLATION REQUIREMENTS This grill is designed for outdoor use only. DO NOT use this grill under unprotected flammable surfaces. DO NOT use this grill inside a building, garage, enclosed area, or an unprotected covered area (see EXHAUST REMOVAL below). DO NOT use this grill in or on a recreational vehicle or boat. Important: The grill must have a minimum of 20" (50.7 cm) right, left, and back clearance from unprotected combustible construction.
PAGE 10
INSTALLING THE BUILT-IN UNIT CONNECTING THE GAS SUPPLY COUNTER PREPARATION Consult Table 1 for non-combustible enclosure cut- CAUTION: Use only C.S.A. listed stainless-steel flex connectors within the enclosure. out dimensions. A Robert H. Peterson insulating liner must be used if the counter or any supporting WARNING construction is combustible.
PAGE 11
ELECTRICAL INSTALLATION POWER SUPPLY HOOKUP Required GFI electrical receptacle (not included) CAUTION: IMPROPERLY CONNECTED WIRES WILL CAUSE DAMAGE TO THE GRILL AND MAY RESULT IN PROPERTY DAMAGE AND/OR PERSONAL INJURY. This grill includes a power supply box. When installed, the power supply box must be located at least 12 inches below the bottom of the grill. Grounded plug Fasten the power supply box to the inside of the enclosure, making sure the vent holes are not blocked. Grounded plug Fig.
PAGE 12
UTILISATION SÛRE ET ENTRETIEN DES CYLINDRES DE GAZ IMPORTANT POUR VOTRE SÛRETÉ LISEZ ET SUIVEZ TOUS LES AVERTISSEMENTS ÉQUIPÉS DE VOTRE CYLINDRE DE GAZ DE PROPANE. En actionnant cet appareil avec un cylindre de gaz de propane ON DOIT observer ces instructions et avertissements. LE MANQUE DE FAIRE AINSI PEUT AVOIR COMME CONSÉQUENCE UNE INCENDIE OU UNE EXPLOSION SÉRIEUSE. main dans le sens des aiguilles d’une montre pour engager les CYLINDRE ET CONDITIONS ET fils et pour serrer jusqu’à ce que douillettement.
PAGE 13
SAFE USE & MAINTENANCE OF PROPANE GAS CYLINDERS IMPORTANT FOR YOUR SAFETY READ AND FOLLOW ALL WARNINGS PROVIDED WITH THE PROPANE-GAS CYLINDER. When operating this appliance with a propane-gas cylinder, these instructions and warnings MUST be observed. FAILURE TO DO SO MAY RESULT IN A SERIOUS FIRE OR EXPLOSION. CYLINDER/CONNECTOR REQUIREMENTS a. Propane-gas cylinders, valves, and hoses must be maintained in good condition and must be replaced if there is visible damage to either the cylinder or valve.
PAGE 14
IDENTIFICATION OF GRILL CONTROLS Center right main burner control knob Smoker drawer burner control knob Control panel screw(s) Fig.
PAGE 15
OPTIONAL POWERHOOD The Fire Magic® Power Hood is available only as CONFIGURING THE LID FOR MANUAL OPENING an Echelon E1060 factory shipped option. Read the AND CLOSING following before using the grill. WARNING If the grill has been on recently, all Power Hood Important: Grill must be connected to electrical components are potentially hot. Wait for grill to power to open and close lid by motor. cool before beginning this procedure or wear OPENING AND CLOSING THE LID BY REMOTE heat-resistant gloves.
PAGE 16
OPTIONAL POWERHOOD Fig. 16-1 TURNING ON THE TRANSMITTER Hinge bolt The transmitter has a AUTO/OFF switch, a sync. switch and an indicator LED on it. The AUTO/OFF switch must be in the Auto position for the remote transmitter to control the motorized oven lid. Locking bolt INSTALLING/CHANGING THE BATTERIES IN THE TRANSMITTER Slide open the battery access door on the back of the Power Hood remote. Remove the 12-volt camera battery and replace it.
PAGE 17
LIGHTING (IGNITION) INSTRUCTIONS Read all instructions before lighting, and follow these instructions each time you light the unit. ELECTRONIC LIGHTING MANUAL LIGHTING Grill must be Unit connected to 110VAC power for Note: Electronic lighting requires an installed 9-volt electronic lighting. battery with a good charge. 1. Open lid(s) or remove cover(s) from burner(s) to be lit. CAUTION: Always wait five (5) minutes for gas to clear after any unsuccessful lighting attempt. 2.
PAGE 18
ALLUMAGE DES INSTRUCTIONS (D’ALLUMAGE) Lisez toutes les instructions avant l’allumage, et suivez ces instructions chaque fois vous lumière le unité. ÉCLAIRAGE ÉLECTRONIQUE Note: ÉCLAIRAGE MANUEL Le unité doitélectronique être relié à la puissance 110VAC pour L’éclairage exige une batterie installée l’éclairage électronique. de 9 volts avec une bonne charge. RRN O SUTU TO ATTENTION: Attendez toujours cinq (5) minutes le gaz pour se dégager après que n’importe quelle 1.
PAGE 19
DIGITAL THERMOMETER / INTERIOR AND KNOB LIGHTS Your grill comes with a digital thermometer for temperature monitoring and timed cooking. Pressing any button will turn on the thermometer.The thermometer will automatically shut off after 5 minutes if no temperature change is detected. Note: The thermometer also controls the interior lights, and knob backlights. Thermometer shutdown will not shut off these lights; they must be manually shut off.
PAGE 20
DIGITAL THERMOMETER / INTERIOR AND KNOB LIGHTS (Cont.) Setting the Timer Use arrows to set Timer button 1. Press the timer button. Use the arrows to set the desired amount of time (see Fig. 20-1.) TIMER 05:00 2. Press SET to return to the default screen. The time remaining will be shown on the default screen. Once the time reaches zero; the alarm will sound. The alarm is silenced by pressing any button on the thermometer. MENU SET MENU SCREEN Press any button to turn the thermometer On.
PAGE 21
DIGITAL THERMOMETER / INTERIOR AND KNOB LIGHTS (Cont.) Setting the Thermometer Backlight Use arrows to select desired color The default color for the thermometer backlight is blue. The color may be changed as desired by turning the three base colors On/Off. Various combinations will result in different colors. 1. Under the menu screen select BACKLIGHT. Press SET. 2. Use the up/down arrow to select the desired color, and press the light button to turn the color On/Off.
PAGE 22
REMOTE RECEIVER (cont.) 3. Use the arrows to set the desired temp (see ‘Temp Screen’ figure on previous page). Note: PRESSING the arrows will adjust the desired temp. by increments of one. HOLDING them down (for several seconds) will adjust the temp. rapidly. 4. Press SET to return to the default screen. SETUP GRILL GUIDE ALARM BACKLIGHT 5. Put the meat probe into the cooking meat to obtain an actual temp. reading. The alarm sounds when the actual temp. reaches the set temp.
PAGE 23
ROTISSERIE INSTRUCTIONS Backburner cover Rotisserie rod bracket Warming rack Rotisserie rod rear bracket A A B B Rotisserie motor bracket 1 1 2 3 Rotisserie rod and knob Rotisserie motor Meat holders Fig. 23-1 Counterbalance Heavy-duty Rotisserie motor 2 Rod drive socket Rocker switch 1 Rotisserie motor slots (4) Fig. 23-2 Fig.
PAGE 24
GRILL NOTES PAGE Please use this page to record any information about your grill that you may want to have at hand.
PAGE 25
OPTIONAL INFRARED BURNER OPERATION The infrared (IR) searing burner (optional) cooks with WARNING a powerful radiant heat. Only handle the infrared burner cover when the grill is cold or with a well-insulated long-handled tool or heat resistant gloves. Cover SIDE VIEW (with cover on) Cut-out for Flash tube Flash tube Ignitor electrode NO foreign objects Ignitor electrode Drippings and other Airborne liquids dust or grease Cover Flash tube Food particles or debris Fig. 25-1 OFF Fig.
PAGE 26
GRILLING TIPS The art of grilling involves learning the nuances of your front edge, where it rises rapidly to a fairly even grill and knowing how various cuts of meat and other temperature reflected by the digital thermometer. foods cook on it under different settings and conditions. The heat continues to rise gradually until it reaches a maximum directly above the place where the two lobes Each grill will be unique due to its configuration of each burner connect (see Fig. 26-2).
PAGE 27
ACCESSORIES THE GRILL BRUSH (OPTIONAL) THE WARMING RACK Purchase a Fire Magic® stainless-steel grill brush (sold separately) to keep your grill cleaner. It comes with scraper for large particles and a replaceable head with brass bristles for overall cleaning. The warming rack (Fig. 27-2) is packed separately. To install the warming rack, lift the front of the rack up slightly and insert the rack hangers into the two holes in the back of the inner oven hood just above the backburner.
PAGE 28
FIRE MAGIC® DRIP TRAY Drippings from grilling flow through specially designed channels and collect in the drip tray. Check the drip tray regularly and empty when required. Fig. 28-1 Fig. 28-2 Pull out the drip tray and place liner Your grill includes a pack of four (4) Fire Magic® drip tray liners (Fig. 28-1). For your convenience in cleanup, place a liner into the drip tray before grilling. To fit a liner into the drip tray, pull out the tray and set it on a flat, level surface.
PAGE 29
CARE & CLEANING APPLIANCE MUST BE COMPLETELY COOL WHEN CLEANING. DO NOT SPRAY ANY CLEANER OR LIQUIDS ON THE APPLIANCE WHEN HOT. The appliance must be cleaned as often as once a month (depending on use) to prevent grease build-up and other food deposits. in Wipe with gra INTERIOR THE BURNER PORTS AND CARRY-OVER SLOTS MUST BE KEPT CLEAN TO ENSURE PROPER IGNITION AND OPERATION. Fig. 29-1 - Wipe with grain Remove the burner (see orifice changing instructions) and clean the ports and slots as required.
PAGE 30
REPLACING HALOGEN BULBS Fire Magic® Echelon grills are all engineered with the conveniences of electrical power for illuminating and igniting the grill. Note: You may wish to take this opportunity to clean the lens with a standard household window cleaner and then dry it completely. To replace any Echelon oven light, follow the instructions below. 5.
PAGE 31
POWER SUPPLY FUSE REPLACEMENT 1. Locate the power supply box inside of the island enclosure (reference the PARTS LIST). Fig. 31-1 2. Using a phillips screwdriver, remove the 4 large screws found on the cover of the power supply box (see Fig. 31-1). 3. Disconnect the power supply cord. Then disconnect the wire harness and ground wire (see Fig. 31-2). Completely remove the box from the enclosure for ease of fuse replacement. 4. Remove the 4 small screws found on the cover of the power supply box (see Fig.
PAGE 32
TROUBLESHOOTING If you have trouble with this Fire Magic® grill, please use this list to identify the problem. By trying one or more of the solutions to the possible cause, you should be able to solve the problem. If this list does not cover your present problem, or if you have other technical difficulties with the grill, please contact your local Fire Magic® dealer or visit our web site at www.rhpeterson.com.
PAGE 33
CONVERTING THE GAS TYPE REGULATOR CONVERSION Required tools: • Phillips-head screwdriver (#2 medium) The gas regulator, located behind the control panel, must • Needle-nose pliers be set for the type of gas used to fuel the grill. To check • 3/8" hex nut driver (deep socket) the regulator setting, remove the cap in the center of the • 5/16" hex nut driver regulator (Fig. 33-1). Holding the cap vertical (see Fig.
PAGE 34
CONVERTING THE GAS TYPE 4. Remove the back panel by pulling the bottom toward the front of the grill and rotating it upward and outward until the two top tabs attached to back wall of the oven can be removed from the slots in the top of the plate. 5. R e m o ve t h e b a c k b u r n e r assembly retaining screw on the lower left of the backburner using a Phillips-head screwdriver and set it aside. 6. Pull wire from the ignitor 6. Pull the the backburner assembly electrode (Fig.
PAGE 35
CONVERTING THE GAS TYPE CHANGING A SMOKER BURNER ORIFICE 1. Turn off the gas shutoff valve. 2. Pull off the control knobs. Slowly lift away the lighted bezels to clear the valve stems, and carefully disconnect the wires found on the back of the bezels (use your fingernail.) Remove the woodchip box. Unscrew and remove the control panel screws and washers. 3. Lift the control panel up and outward, allowing it to rest on the internal chain(s). 4.
PAGE 36
BURNER AIR SHUTTER ADJUSTMENT AIR SHUTTER ADJUSTMENT Important: 1. Follow the safety precautions and steps for main burner removal Fig. 36-2 in the CHANGING Adjustment THE MAIN BURNER screw ORIFICES section Adj. slot (steps 1-4). Air shutters are preset at the factory based on the gas the grill is built to burn. However, altitude or other local conditions may require air shutter adjustment for proper combustion. 2.
PAGE 37
BURNER AIR SHUTTER ADJUSTMENT (Continued) BACKBURNER (IF EQUIPPED) Too large an air shutter opening will allow too much air into the burner, which will cause the flames first to shorten and then to appear to lift up off the ports. For the bottom of the flames to move closer to the ports, close the air shutter more. The air shutter is set at the factory. However, altitude or other local conditions may require air shutter adjustment for proper combustion. Blue flames behind burner screen Fig.
PAGE 38
WARRANTY LIFETIME WARRANTY - Fire Magic® cast stainless-steel burners, stainless-steel rod cooking grids, and stainless-steel housings are warranted for as long as you own your Fire Magic® grill. FIFTEEN-YEAR WARRANTY - Fire Magic® cast brass burners, brass valves, backburner assemblies (except ignition parts), and manifold assemblies are warranted for 15 years from the date of purchase of your Fire Magic® grill.