TM Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # ANSI Z21.88 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Introduction 2 Introduction We welcome you as a new owner of a Fireplace Xtrordinair gas fireplace. In purchasing a Fireplace Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this fireplace.
Safety Precautions Introduction Finalizing the Installation Introduction & Important Information................2 1 Glass Removal (& installation)......................29 2 Log Installation .........................................31 3 Replace the Glass .....................................35 4 Faceplate Installation .................................35 5 Leak Test.................................................35 6 Pilot Adjustment (if necessary).....................
Safety Precautions 4 • IF YOU SMELL GAS: * * * * * Do not light any appliance Extinguish any open flame Do not touch any electrical switch or plug or unplug anything Open windows and vacate building Call gas supplier from neighbor's house, if not reached, call fire department • This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified.
Safety Precautions AA A A AAA AA AA AA AA AAA A AA A A AAA AA A A AAA • • • • AA AA AA AA A Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. • Light the heater using the built-in piezo igniter. Do not use matches or any other external device to light your heater.
Features and Specifications 6 Features: - Installation Options: Works During Power Outages (millivolt system) High Efficiency Optional Thermostat or Remote Control Realistic "Wood Fire" Look Two Quiet Blowers for Effective Heat Distribution Convenient Operating Controls Variable-Rate Heat Output Low Maintenance - Heating Specifications: Residential or Mobile Home Straight or Corner Placement Flush or Recessed Face Raised or Floor Hearth Internal or External Chase Horizontal or Vertical Vent Power Heat
Installation (for qualified installers only) 7 Installation Warnings: ! ! ! ! ! ! ! ! Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI Z223.1 and NFPA 54(88).
Installation 8 (for qualified installers only) Installation Overview See the section "Vent Requirements" See "Power Heat Vent" in the optional equipment section. See the section "Horizontal Termination Requirements" 3-1/2" Min.
Installation (for qualified installers only) 9 Fireplace Placement Requirements Minimum Framing Dimensions A 1" clearance is required along the sides and back of the fireplace. The 1" stand-offs on the sides and 101/2" stand-offs on the top of the fireplace are designed to separate the fireplace from the framing members. These stand-offs may contact the framing members but no material may be placed between the stand-offs 5-1/2" Clearance Min.
Installation 10 (for qualified installers only) Clearances • When installed, walls in front of the fireplace must be a minimum 3-1/2" to the side of the faceplate. • Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • Fireplace must be placed so the vents below and above the glass do not become blocked Vertical Standoff • The vertical standoff above the fireplace must be erected prior to installation.
Installation (for qualified installers only) Corner Installations A typical 45° installation uses the minimum framing dimensions shown in the illustration below (NOTE: all clearances still apply). 19-1/2" AAAAAAAAAAAA AAA AAA AA AA AAAA AAAA AAAA A 19-5/8" 1" Standoffs 23-1/8" 60-3/8" Min. 1" Clearance Approx. 16" Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (approximately 300 Lbs.) and vent.
Installation 12 (for qualified installers only) Gas Line Requirements ! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below. ! The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve.
Installation 13 (for qualified installers only) Electrical Connection ! Make sure the household breaker is shut off prior to working on any electrical lines. ! The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, or ANSI NFPA. • The electrical line must be 14 gauge, and supply 120 Volts at 60 Hz (2 Amps) Follow the directions below to connect power to the fireplace.
Installation 14 (for qualified installers only) Vent Requirements ! The vent must maintain the required clearance to combustible materials to prevent a fire (see “Clearances” below). Do not fill air spaces with insulation. ! The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system.
Installation (for qualified installers only) Vent Installation • In addition to the requirements below, follow the requirements provided with the vent. Vertical Vent Requirements Vertical Termination (part # 1291) Use a roof flashing and storm collar whenever passing through the roof Combustible Framing Use the Simpson ceiling firestop (#1263) whenever passing through a ceiling (or enclosure and at every floor penetration. Min. 1" clearance from vertical sections to combustible surfaces.
Installation 16 (for qualified installers only) Approved Vent Configurations Restrictor Position • A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for acceptable vent configurations detail the correct vent restrictor position.
Installation 17 (for qualified installers only) Vertical Terminations with 0, 2, or 4 45° Offsets Offset Length None 1' Section 2' Section 3' Section 4' Section Vert. Rise 1' 1' 7" 2' 4" 3' 3' 8" Horizontal Offset Vertical Rise Offset Length The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
Installation 18 (for qualified installers only) Horizontal Terminations with One Vertical Elbow The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. N O T E: If you are installing this fireplace with a minimum of vent rise, and are experiencing intermittent pilot outages, you may need to install a pilot shield (SKU 250-00028). Contact your dealer for information.
Installation (for qualified installers only) Horizontal Terminations with Three Vertical Elbows The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. NOTE: • A total of three elbows must be used. • No horizontal elbows may be used (a horizontal elbow is defined as an elbow that directs the vent from a horizontal direction to another horizontal direction). • Two 45° elbows may be substituted for two of the 90° elbows.
Installation (for qualified installers only) Vertical Terminations with Two Vertical 90° Elbows 40' (max) 20'(max) 15 feet 10 feet 5 feet 0 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
Installation 21 (for qualified installers only) Termination Requirements (see the illustration below) ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 12" from outside corner walls D Minimum 12" from inside corner walls Roof Surface 11” Min. 6” Min.
Installation 22 (for qualified installers only) Hearth Requirements Floor Mounted Fireplaces 6-1/4" Do not build the hearth above this ledge. Tile, Marble, Brick, or AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA other Non-Combustible Decorative Trim (may be combustible) 53" Min. Min. 3/4” Max. 15/16” 12” Min.
Installation (for qualified installers only) 23 Facing Requirements NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Ad h WARNING: Do not use adhesive to secure the cement board or facing. The high temperatures of the fireplace may cause adhesives to emit odors.
Installation 24 (for qualified installers only) Face Dimensions Architectural Faces (French Country, Arts & Crafts, Art Deco, or Neo-Classical) Classic Arched (Gold, Black, or Artisan*) Metropolitan Face 6-3/8" Radius = 45-3/8” 34-1/4” 33-7/8" 32-3/8” Access Door 43-3/4” 45-1/8” 46” Access Door Access Door * Artisan faces may vary slightly in size due to the forging process.
Installation (for qualified installers only) Fireplace Facing Detail NOTE: The overlap is 1-1/2" along the top of the face. AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA 1/4" Arch Faces "4/1-6 AAAAA AAAAA AAAAA AAAAA AAAAA Face Glass 1" Access Door 1/2" Air Space Do not tuck tile underneath the face on the bottom (there will be a 1/2" air space below the access door). You may do this on the sides and top, but not on the bottom.
Installation (for qualified installers only) Facing Example - Facing Under 1” Thick • To achieve a facing that is flush with the drywall to the side of the fireplace, recess the framing directly next to the fireplace. See the illustration below.
Installation (for qualified installers only) 27 Facing Example – Facing Over 1” Thick Arched Faces: For facing material over 1" thick (e.g. brick, river rock), install the facing around the perimeter of the set-up face shipped with the fireplace. See the illustration below. Rectangular Faces: For facing material over 1” thick (e.g. brick, river rock), install the facing material with a 1/8” gap to side side of the face and 3/8” gap along the top of the face (for face installation).
Installation (for qualified installers only) Mantel Requirements • The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Combustible or Non-Combustible Mantels Max.
Finalizing the Installation (for qualified installers only) 1 29 Remove the glass (and arch covers) following the directions below. Warning: The appliance must be completely cool before removing the glass. Warning: To prevent damage, do not abuse, strike, or slam the glass shut. Note: Attach the arch covers after re-installing the glass. Spring Pin a Open the six latches holding the glass frame in place (start with the bottom three) - follow the directions shown to the right.
Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose. To re-install the spring pin, first insert this end into a 1/4” key. NOTE: The spring pins can be installed with the glass frame in place or removed.
Finalizing the Installation (for qualified installers only) 31 ? If converting this unit to propane, do so now (see the instructions on page 47). 2 Install the rock wool, log set, kibbles, and embers (if using the decorative fireback, install it prior to the log set). Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
Finalizing the Installation (for qualified installers only) (b) Place the Middle Logs Line up the hole in the left middle log with this pin.
Finalizing the Installation (for qualified installers only) (c) Placing the Front Log Line up the hole in the front log with this bolt (or pin) The front log rests on the right middle log.
Finalizing the Installation (for qualified installers only) (d) Placing the Twigs Line up the hole in the left Line up the two holes in the right twig with this pin. twig with these pins When in position the twigs should look like this.
Finalizing the Installation (for qualified installers only) ! We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. 3 Replace the glass (and arch covers when using arched faces - see page 29). 4 Turn on the gas to the fireplace. Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot (see page 38). Start the main burner.
Finalizing the Installation (for qualified installers only) configuration is correct, yet the flames are lifting or ghosting, shut off gas to the fireplace and contact the dealer for information on remedying the problem. ! This fireplace has been tested at altitudes up to 8,000 feet. In this testing we have found that the fireplace, with its standard orifice, burns correctly with just an air shutter adjustment. If local codes require resizing the orifice, in the U.S.A. refer to ANSI 223.
Operation 37 Before You Begin Warning: Read this entire manual before you use your new fireplace (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
Operation 38 Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. If the pilot turns off frequently, call your dealer for information.
Operation 39 Starting the Fireplace for the First Time + Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to vent the room. + Dust may accumulate inside the convection area of the heater when left idle.
Operation 40 Adjusting the Blower Speed The internal blower helps transfer the heat from the fireplace into the room. It will not turn on until the fireplace is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. OFF Blower Knob HI Turn the knob all the way counter-clockwise to turn the blower off. One click clockwise turns the blower to high speed.
Maintenance (for qualified service personnel only) 41 Maintaining Your Fireplace's Appearance ! Fingerprints or other marks left on the optional plated surface may become etched in place if they are not wiped clean prior to turning the heater on. Clean plated surfaces with denatured alcohol and a soft cloth (make sure the fireplace is cool). Other cleaners may leave a film that may become etched into the plated surface. • Clean the glass with soap and water (do not use abrasive cleaners).
Maintenance (for qualified service personnel only) Troubleshooting Table Problem: Pilot Will Not Light Main Burners Will Not Start Remote Control Does Not Work Thermostat Does Not Work Fireplace Will Not Distribute Heat Possible Cause: Don't Call for Service Until You: A gas shut off valve is turned off Check all gas shut off valves The gas control knob isn't turned to "PILOT" See "Starting the Pilot Light" Step C The valve control knob isn't pushed in See "Starting the Pilot Light" Step C
Maintenance (for qualified service personnel only) 43 How this Fireplace Works ! This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace. What Turns the Main Burners On and Off When heated, the thermopile generates electricity (a very small amount measured in "Millivolts"). This electricity is used to operate the main burners.
Maintenance 44 (for qualified service personnel only) Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Safety Label 45 The safety (listing) label is on a plate chained to the gas control valve. A copy of the safety label is shown below. Minimum Clearances to Combustibles Fireplace Xtrordinair 44DVXXL Report No. 028-S-26b-5 Certified for USA Vented Gas Fireplace Heater Tested to: ANSI Z21.88-2002 “Vented Gas Fireplace Heater” and UL 307b-1995 “Gas Burning Heating Appliances for Manufactured Homes”.
Limited 7 Year Warranty 46 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.
Optional Equipment 47 (for qualified installers only) LP Conversion Instructions a Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 29). Remove the logs (if installed - page 31) 2 Remove the burner (see illustration to the right). Remove the ember shelf. b Lift the pilot hood off the pilot assembly (you may need to pull hard to remove).
3 a Optional Equipment (for qualified installers only) Follow the directions below to replace the orifices. Slide the three air shutters all the way to the left. A AA AAA b Use a 1/2” open end wrench to unscrew all three orifices. Manifold c 1/2" Wrench Rear Orifice Apply thread sealant to the LP orifices prior to installation. Use the chart below to identify the correct orifices.
Optional Equipment 4 (for qualified installers only) 49 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice a Lift the pilot hood c Remove the orifice and replace with the LP orifice. Screw the orifice all the way in and replace the pilot hood. off the pilot assembly. Orifice Identification: LP (Propane) Orifice b 35 Use a hex wrench to 35 unscrew the orifice.
Optional Equipment POWER HEAT DUCT (for qualified installers only) (part # 98500769) The optional heat duct allows the fireplace to transfer heat to separate locations in the home. One or two ducts may be used. Installation should take place prior to installing drywall. Warning: This kit must be installed as specified in these instructions. Do not modify any component.
Optional Equipment 2 (for qualified installers only) 51 Attach the blower box to the framing or floorboards of the home following the instructions below. Wall or Ceiling Mounting a 5-1/4" Cut a hole between wall framing members for the blower assembly. AA AA AA AAAA AA AA AAAA AA AA b Attach the wall mounting brackets to the blower box.
3 Optional Equipment (for qualified installers only) Attach the starter ring to the fireplace following the directions below (use the most convenient side). 1/4" Nutdriver Starter Ring Remove and discard the cover plate. Bend the tabs on the bottom of the starter ring up to lock it in place. 4 Install the air duct. Each section, when joined, must be attached with three screws and duct tape (U.L. 181A-P or equivalent). Secure the duct if it is in an area where it may sag or become dislodged.
Optional Equipment 5 AA AA AA AA AA (for qualified installers only) 53 Attach the grill (and wall adapter, if necessary). Screws (included with this kit) Wall Adapter (for use when the blower box protrudes from the wall primarily on 2 x 4 walls) Grill Phillips Screwdriver A A A A A A WIRING DIAGRAM Warning: All wiring should be done by a qualified electrician and shall be in compliance with local codes and with the current National Electric Code ANSI/NFPA 70 (in the U.S.
Optional Equipment 54 6 (for qualified installers only) Follow the directions below to wire the blower box. a b Remove the cover from the blower box. Standard Screwdriver Phillips Screwdriver Insert sheathed cable through the cable clamp. After the wires have been connected tighten the clamp to secure the cable. c Attach the hot (black) and common (white) wires to the leads coming from the wires (use wire nuts).
Optional Equipment 8 55 (for qualified installers only) Run the free wire from the rheostat junction box to the fireplace. Follow the directions below to connect the heat duct circuit to the fireplace. a Remove the cover from the fireplace junction box. c 1/4" Nutdriver Note: you may need to loosen this cable clamp to ease removal of the cover plate. Insert the sheathed cable from the rheostat through a cable clamp and push the cable clamp into the knock-out hole to secure it in place.
Index Approved Vent Configurations..........................16 Adjusting the Blower Speed..............................40 Adjusting the Flame Height ...............................39 Air Shutter Adjustment......................................35 Altitude Considerations.....................................14 Blower Control..................................................40 BTU Input.........................................................6 BTU Output.....................................................