OWNER’S MANUAL PORTABLE GENERATOR MODEL NUMBER P03603 Rev Level:00 IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Ensure engine is stopped and level before performing any maintenance or service. Record product information to reference when ordering parts or obtaining warranty coverage.
Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Maintenance And Storage. . . . . . . . . . . . . . 23 Safety Precautions . . . . . . . . . . . . . . . . . . . . .2 Maintenance Schedule . . . . . . . . . . . . . 23 Unpacking the Generator. . . . . . . . . . . . . . . .6 Engine Maintenance .. . . . . . . . . . . .. . . . 24 Parts Included. . . . . . . . . . . . . . . . . . . . . . . .6 Change Engine Oil . . .. . . . . . . . . . . . . .
INTRODUCTION Thank you for purchasing a FIRMAN generator. This manual contains safety information to make you aware of the hazards and risks associated with generator products and how to avoid them. This generator is designed and intended only for supplying electrical power for operating compatible electrical lighting, appliances, tools and motor loads, and is not intended for any other purpose.
SAFETY PRECAUTIONS WARNING WARNING WARNING POISONOUS GAS HAZARD.
CORRECT USAGE Example location to reduce risk of carbon monoxide poisoning • • ONLY use outside and downwind, far away from windows, doors and vents. Direct exhaust away from occupied spaces.
WHEN OPERATING EQUIPMENT WARNING • • • • • DO NOT tip engine or equipment at angle which causes fuel to spill. DO NOT stop engine by moving choke control to “Start” position. WHEN TRANSPORTING, MOVING OR REPAIRING EQUIPMENT • • •WHEN STORING FUEL OR EQUIPMENT NEVER start or stop engine with electrical devices plugged in and turned on. Transport/move/repair with fuel tank EMPTY or with fuel shutoff valve OFF. DO NOT tip engine or equipment at angle which causes fuel to spill.
• • •• When using generator for backup power, notify utility company. Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work. DO NOT touch bare wires or receptacles. DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged. DO NOT operate generator in the rain or wet weather. DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
NOTE: Improper treatment of generator could damage it and shorten its life. Use generator only for intended uses. If you have questions about intended use, ask dealer or contact local service center. Operate generator only on level surfaces. DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors. DO NOT insert any objects through cooling slots. If connected devices overheat, turn them off and disconnect them from generator. Shut off generator if: -Electrical output is lost.
REMOVAL OF SHIPPING SUPPORTS Before you can run your new generator, follow these simple instructions: CAUTION 3. You may discard these brackets, as it is no longer required for normal operation of your generator. Failure to remove these items can result in damage to your generator, possible Personal injury and void your warranty. Refer to the following instructions and pictures to remove the attached engine support brackets (red) under the engine. Your generator is now ready for use.
ASSEMBLY Install the Handle The generator requires some assembly prior to usage. If problem arise when assembling the generator, call 1-844-347-6261. Install the Wheel Kit CAUTION The wheel kit is not intended for over-the-road use. 1. Place the handle K over the mounting channel on the frame. 2. Secure the handle to the frame using the two handle flange bolts H(M8x45). 3. Place a flange nut F (M8) on the end of each bolt and fasten securely with provided wrenches. DO NOT over tighten the flange nuts.
Battery Cable Connection You will need to use 8mm box wrenches to connect the battery cables to battery. NOTE: The generator comes equiped with the positive red cable(red cable) already attached. 1. Verify the positive (+) battery cable (red boot) is securely tightened to the positive (+) battery post. Make sure boot is over battery post. 2. Remove bolt M5X10 and M5 nut from black cable ring. Black Boot Black Cable M5 M5X10 Ring 3. Remove vinyl cap from the negative(-) battery post.
CONTROLS AND FEATURES Generator ③ 2 ① 1 ② ⑬ ④ ⑫ ⑤ ⑥ ⑪ ⑩ ⑦ ⑭ ⑨ ⑧ 1- Fuel Gauge 2- 5.0 Gallon Capacity Fuel Tank 3- Fuel Cap 4- Choke Lever(behind air filter box) 5- Fuel Valve 6- Air Filter 7- 208cc FIRMAN OHV Engine 8- Recoil Starter 9- 8.0" Flat Free Wheel 10- Oil Filler Cap 11- Outlet Cover 12- Control Panel 13- Handle 14- Battery *We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on this page.
Control Panel 2 3 4 7 6 5 1 11 8 10 9 NOTE: Total power drawn from all receptacles must not exceed the name plate rating. 1 2 Engine Start Switch – Used to start engine from the starter motor(Electric start model only). To start engine, press and hold the switch in the “START”(ll) position, the engine will crank and attempt to start. When the engine starts, release the switch to the “RUN”(l) position.
2. Flip the battery switch to the "ON"(l) position. Remote Start This generator is equipped with a wireless remote start system for starting and stopping. The Remote Start functions are enabled when: 1.The Engine Switch is in the “RUN”(l) position, AND 2.The Battery Switch is in the “ON”(l) position. The Remote Start functions are disabled if either of the above conditions is not met. 3. Push and hold the program button on the control panel for approximately 3 seconds.
SPECIFICATIONS Model P03603 Starting Watts 4550 Running Watts 3650 Rated AC Voltage 120V Rated Fequency 60Hz Phase Single Voltage Regulator AVR Power Factor 1 Alternator Type Brushed Engine FIRMAN Engine Type Single Cylinder, 4-Stroke OHV Air Cooled Displacement 208cc Low Oil Shutdown Yes Ignition System Breakless Ignition Type, Flywheel Magneto Starting System Recoil/Electric Start/Remote Start Fuel Unleaded Automotive Gasoline Capacity Fuel Tank 5.
4.Using oil funnel, slowly pour contents of provided oil bottle into oil fill opening to the "H" mark on dipstick. Be careful do not overfill. Overfilling with oil could cause the engine to not start or hard starting. ADD ENGINE OIL CAUTION NOTE: Degrees Celsiusº(Outside) 5.Replace oil fill cap/dipstick and fully tighten. 6.Oil level should be checked prior to each use or at least every 8 hours of operation. Keep oil level maintained.
ADD FUEL Fuel must meet these requirements: Clean, fresh, unleaded gasoline. Use regular UNLEADED gasoline with the generator engine with a minimum 87 octane / 87 AKI (91 RON). For high altitude use, see "Operation at High Altitude". Do not use gasoline with more than 10% alcohol such as E85 or ethanol. Avoid generator damage. Failure to follow Operator's Manual for fuel recommendations voids warranty. DO NOT use unapproved gasoline such as E85. DO NOT mix oil in gasoline.
main jet and installation instructions can be obtained by contacting Customer Support. Installation instructions are also available in the Technical Bulletin area of the FIRMAN internet site. Connecting to a Building's Electrical System The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the table below.
5. OPERATION • Generator Location WARNING Make sure you review each warning in order to • prevent fire hazard. Keep area clear of inflammables or other hazardous materials. Select a site that is dry, well ventilated and protected from the weather. • Keep exhaust pipe clear of foreign objects. Keep generator away from open flame. Keep generator on a stable and level surface. CAUTION Tilting can cause fuel spillage. • Do not block generator air vents with paper or other material.
7. Move the choke lever to the “START” position. Starting the Generator (Recoil Start) 1. Before starting the generator, check for loose or missing parts and for any damage which may have occurred during shipment. 2. Check oil level and fuel. 8. Pull the starter cord slowly until resistance is felt and then pull rapidly. 3. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on. 9. Do not over-choke.
4. Turn the fuel valve to the “ON” (l)position. Starting the Generator (Electric Start) Electric Start and Remote Start Operations 5. Flip the engine switch to the "RUN"(l) position. WARNING 6. Flip the battery switch to the "ON"(l) position. WARNING 7. Move the choke lever to the “START” position. 1. Before starting the generator, check for loose or missing parts and for any damage which may have occurred during shipment. 2. Check oil level and fuel. 8.
9. Do not over-choke. As soon as engine starts and warms up, move the choke lever to the “RUN” position. 4. Turn the fuel valve to the “ON” (l)position. 10. Allow generator to run at no load for few minutes upon each initial start-up to permit engine and generator to stablize. Starting the Generator (Remote Start) 5. Flip the engine switch to the “RUN”(l) position. NOTE: YOUR REMOTE CONTROL IS ALREADY PROGRAMMED IN FACTORY FOR YOUR CONVENIENCE. AND IT IS READY TO START THE GENERATOR. 6.
If the engine fails to start within 3 to 5 seconds, the engine will attempt to start five additional times. If the generator failed to start, the remote start indicator light will flash. If the generator fails to start after a total of six attempts, the start button on the remote control must be pushed again to begin another cycle of six start attempts. 8. Allow generator to run at no load for few minutes upon each initial start-up to permit engine and generator to stablize.
DO NOT stop engine by moving choke control to “START” position. STOP Important: Always ensure that the Fuel Valve and the Engine Switch are in the “OFF” position when the engine is not in use. STOP If the engine will not be used for a period of two weeks or longer, please see the Storage section for proper engine and fuel storage. 3. Electric Start and Recoil Start Operations Flip the engine switch to“OFF”(O) position. Low Oil Shutdown 4. Flip the battery switch on "OFF"(O) position.
MAINTENANCE AND STORAGE MAINTENANCE SCHEDULE Daily(Before Initial operation) 25 hours ITEM NOTES Spark Plug Check condition. Adjust gap and clean. Replace if necessary. (or annual) √ √ Replace. √ √ Air Filter Clean, replace if necessary. Fuel Filter Clean fuel filter and fuel tank strainer. Replace if necessary. Fuel Line Check fuel hose for cracks or other damage. Replace if necessary. √ Check for leakage. Retighten or replace gasket if necessary.
• ENGINE MAINTENANCE To prevent accidental starting, remove and ground spark plug wire before performing any service. Change Engine Oil Use fresh and high quality lubricating oil to the specified quantity. If contaminated or deteriorated oil is used or the quantity of the engine oil is not sufficient, the engine damage will result and its life will be greatly shortened. Air Filter Maintenance Change engine oil every 100 hours. (for a new engine, change oil after 25 hours.
Spark Plug Maintenance Cleaning Fuel Strainer Changing the spark plug will help your engine to start easier and run better. (a) Remove the spark plug cap. (b) Remove spark plug using provided wrench. Dirt and water in the fuel are removed by the fuel strainer. (a) Remove the strainer cup and throw away water and dirt. (b) Clean the screens and strainer cup with gasoline. (c) Tightly fasten the cup to main body, making sure to avoid fuel leak.
• • • • DO NOT touch hot parts and AVOID hot exhaust gases. Allow equipment to cool before touching. Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead. Replacement parts must be the same and installed in the same position as the original parts. Clean or replace spark arrester as follows: Depending on the type fuel used ,the type and amount of lubricant used, and/or your operating conditions, the exhaust part and muffler may become blocked with carbon deposits.
WARNING Long Term Storage When the generator set is not being operated or is being stored more than one month, follow these instructions: 1. Replenish engine oil to upper level. 2. Run the generator, then close the fuel shut-off To avoid electric shock: valve and allow the unit to run until the engine ALWAYS connect the positive (+) battery cable stops. (red boot) first when connecting battery cables. 3. Move the engine switch to the "OFF" position. ALWAYS disconnect the negative (-) battery 4.
TROUBLE SHOOTING Problem Engine is running, but no AC output is available. Engine runs good at no-load but “bogs down” when loads are connected. Engine will not start; starts and runs rough or shuts down when running. Cause Correction 1. Circuit breaker is open. 1. Reset circuit breaker. 2. Fault in generator. 2. Contact authorized service facility. 3. Poor connection or defective cord set. 4. Connected device is bad. 3. Check and repair. 1. Short circuit in a connected load. 1.
PARTS DIAGRAM AND PART LIST P03603 PARTS DIAGRAM English Page 29 Customer Service: 1-844-FIRMAN1
208cc ENGINE PARTS DIAGRAM English Page 30 Customer Service: 1-844-FIRMAN1
PARTS LIST NO.
FIRMAN 208cc Engine Parts List NO.
SERVICE INFORMATION WARRANTY CONTACT THE FIRMAN PRODUCT SERVICE DEPARTMENT AT 1-844-347-6261 FIRMAN Three (3) Year Limited Warranty or at www.firmangenerators.com to obtain warranty service information or to order replacement parts or accessories. HOW TO ORDER REPLACEMENT PARTS 1. Model No. ,Rev. Level and Serial No. and all specifications shown on the Model No./Serial No. plate. 2. Parts number or numbers as shown in the Parts List section. 3. A brief description of the trouble with the generator.
Installation, Use and Maintenance Contact Information This warranty will not apply to parts and/or labor if your product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the generator's limits, modified, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty. You may contact FIRMAN at: Other Exclusions This warranty excludes: – cosmetic defects such as paint, decals, etc.
FIRMAN POWER EQUIPMENT INC. Emission Control System Warranty CALIFORNIA AND FEDERAL EXHAUST AND EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT GASOLINE ENGINES YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board, US Environmental Protection Agency (“US EPA”) and FIRMAN POWER EQUIPMENT INC.(FIRMAN) are pleased to explain the exhaust and evaporative emissions control systems warranty on your 2016-2017 or later Small Off-Road Engine (“SORE”) and engine powered equipment as applicable.
PARTS COVERED BY WARRANTY Listed below are the parts (if equipped) covered by the Federal and California Emission Control Systems Warranty. Some parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part. 1. Ignition system including: - Spark plug - Ignition coil 2. Fuel metering system: - Fuel tank - Fuel cap - Fuel line and related fittings/clamps - Carburator assembly including internal parts and gaskets 3.
Firman Power Equipment Inc. 14131 N Rio Vista Blvd Suite 9 Peoria, AZ 85381 www.firmangenerators.
