Product Manual
Table Of Contents
- Marine Generator Manual
- Current revision status
- 3. General Instructions and Regulations
- 3.1 Safety first!
- 3.2 Tools
- 3.3 Manufacturer declaration in accordance with the Machinery Directive 2006/42/EC
- 3.4 Customer registration and guarantee
- 3.5 Safety Instructions - Safety First!
- 3.5.1 Safe operation
- 3.5.2 Observe safety instructions!
- 3.5.3 Personal protective clothing (PPE)
- 3.5.4 Cleanliness ensures safety
- 3.5.5 Safe handling of fuels and lubricants
- 3.5.6 Exhaust fumes and fire protection
- 3.5.7 Safety precautions against burns and battery explosions
- 3.5.8 Protect your hands and body from rotating parts!
- 3.5.9 Anti-freeze and disposal of fluids
- 3.5.10 Implementation of safety inspections and maintenance
- 3.6 Warning and instruction signs
- 4. In case of Emergency First Aid / Im Notfall - Erste Hilfe
- 5. Basics
- 5.1 Intended use of the machine
- 5.2 Purpose of the manual and description of the definitions of the trained persons/operators/users
- 5.3 Components of the i-system
- 5.4 Panda transport box
- 5.5 Opening the GFK sound insulation capsule
- 5.6 Transport and loading/unloading
- 5.7 Special service instructions and measures for extended machine downtimes and decommissioning
- 6. Panda 5000i PMS generator
- 7. Installation Instructions
- 7.1 Personal requirements
- 7.2 Place of installation
- 7.3 Generator Connections
- 7.4 Installation of the cooling system - raw water
- 7.4.1 General information
- 7.4.2 Installation of the through hull fitting in Yachts - scheme
- 7.4.3 Quality of the raw water sucking in line
- 7.4.4 Generator installation above waterline
- 7.4.5 Generator installation below waterline
- 7.4.6 First filling and ventilation of the internal cooling water circuit
- 7.4.7 Temperature check for controlling the cooling water circuit
- 7.5 Installation of the water cooled exhaust system
- 7.6 .Installation of the waterlock
- 7.7 Exhaust / water separator
- 7.8 Installation exhaust water separator
- 7.9 Fuel system installation
- 7.10 Ventilating the fuel system
- 7.11 Generator DC system installation
- 7.12 Generator AC System Installation
- 7.13 Checking and filling of the oil circuit
- 7.14 Isolation test
- 7.15 Initial operation
- 8. Maintenance Instructions
- 8.1 Personal requirements
- 8.2 Personal requirements
- 8.3 Hazard notes for the maintenance and failure
- 8.4 Environmental protection
- 8.5 General maintenance instructions
- 8.6 Maintenance interval
- 8.7 Oil Change Intervals
- 8.8 Checking oil-level
- 8.9 Replacement of engine oil and engine oil filter
- 8.10 Verifying the starter battery and (if necessary) the battery bank
- 8.11 Checking the water separator in the fuel supply
- 8.12 De-aerating of the coolant circuit / freshwater
- 8.13 The raw water circuit
- 9. Generator Tables
- 10. Inverter Panda PMGi 5000
- Panda iControl2
- Current revision status
- Hardware
- 11. Safety instructions for the Panda iControl2
- 12. General operation
- 12.1 The Panda iControl2 panel
- 12.2 Starting preparation / Checks (daily)
- 12.3 Operation
- 12.4 Other operating functions
- 12.4.1 Set-up menu
- 12.4.2 Setting the brightness of the backlight ("backlight" and "dimtime")
- 12.4.3 The configuration menu ("config")
- 12.4.4 The network ID
- 12.4.5 Saving settings and exiting the set-up menu ("Save & Exit")
- 12.4.6 Activating/deactivating the autostart function ("Autostart")
- 12.4.7 Resetting the service interval ("Service")
- 12.4.8 Priming the fuel system ("Prime Fuel")
- 12.4.9 Selecting and saving a unit for the temperature value output
- 12.5 iControl2-Emergency-Stop
- 13. Installation
- 14. Maintenance
- 15. Annex
- 16. Warnings and error messages
- 16.1 Warnings
- 16.2 Faults
- 16.3 The error memory of the iControl 2 Panel
- 16.3.1 How to get to the error memory of the iControl2 Panel?
- 16.3.2 How are stored errors displayed?
- 16.3.3 How do I exit the error memory after having read the entries?
- 16.3.4 Can I delete the error memory?
- 16.3.5 Where are the errors stored?
- 16.3.6 In which language are the stored errors displayed?
- 16.3.7 Is it possible to upgrade an old iGenerator model by the error memory?
13.4.17 Inhalt/Contens Seite/Page 5
Inhalt / Contens
7.9.1 The following items need to be installed: ........................................................................ .... 61
7.9.2 Connection of the fuel lines at the tank .......................................................................... .... 62
7.9.3 Position of the pre-filter with water separator ................................................................. .... 63
7.11 Generator DC system installation................................................................................................... .... 64
7.11.1 Connection of the starter battery block ........................................................................... .... 64
7.11.2 Connection of the remote control panel - See Panda iControl panel manual ................. .... 67
7.11.3 Installation of the iControl panel - See iControl Manual ................................................. .... 67
7.12 Generator AC System Installation .................................................................................................. .... 67
7.12.1 Installation PMGi inverter - See separate PMGi 5000 inverter manual .......................... .... 68
7.12.2 Power source selector .................................................................................................... .... 68
7.13 Checking and filling of the oil circuit................................................................................................ .... 70
7.14 Isolation test.................................................................................................................................... .... 70
7.15 Initial operation ............................................................................................................................... .... 70
8 Maintenance Instructions....................................................................................................................... ..... 71
8.1 Personal requirements.................................................................................................................... .... 71
8.2 Personal requirements.................................................................................................................... .... 71
8.3 Hazard notes for the maintenance and failure................................................................................ .... 71
8.4 Environmental protection................................................................................................................ .... 73
8.5 General maintenance instructions .................................................................................................. .... 73
8.5.1 Maintenance parts .......................................................................................................... .... 73
8.5.2 Checks before each start ................................................................................................ .... 74
8.6 Maintenance interval....................................................................................................................... .... 74
8.6.1 Check of Hoses and Rubber Parts in the sound insulated capsule ................................ .... 74
8.7 Oil Change Intervals ....................................................................................................................... .... 74
8.8 Checking oil-level............................................................................................................................ .... 74
8.8.1 Refilling oil ...................................................................................................................... .... 75
8.8.2 After the oil level check and refilling the oil ..................................................................... .... 76
8.9 Replacement of engine oil and engine oil filter ............................................................................... .... 76
8.9.1 After the oil change ........................................................................................................ .... 78
8.10 Verifying the starter battery and (if necessary) the battery bank .................................................... .... 78
8.10.1 Battery ............................................................................................................................ .... 78
8.10.1.1 Check battery and cable connections .............................................................. .... 78
8.11.1 Exchange of the Fuel Filter ............................................................................................. .... 79
8.11.2 De-aerating the fuel system ............................................................................................ .... 79
8.11.3 Replacement of the air filter ............................................................................................ .... 80
8.12 De-aerating of the coolant circuit / freshwater ................................................................................ .... 81
8.13 The raw water circuit....................................................................................................................... .... 81
8.13.1 Clean raw water filter ...................................................................................................... .... 81
8.13.2 Causes with frequent impeller waste .............................................................................. .... 81
8.13.3 Replacement of the impeller ........................................................................................... .... 82
9 Generator Tables .................................................................................................................................... ..... 85
9.1 Diameter of conduits....................................................................................................................... .... 85
9.2 Technical Data................................................................................................................................ .... 85
9.4 Engine oil........................................................................................................................................ .... 86
9.4.1 Engine oil classification .................................................................................................. .... 86