Product Manual
Table Of Contents
- Marine Generator Manual
- Current revision status
- 3. General Instructions and Regulations
- 3.1 Safety first!
- 3.2 Tools
- 3.3 Manufacturer declaration in accordance with the Machinery Directive 2006/42/EC
- 3.4 Customer registration and guarantee
- 3.5 Safety Instructions - Safety First!
- 3.5.1 Safe operation
- 3.5.2 Observe safety instructions!
- 3.5.3 Personal protective clothing (PPE)
- 3.5.4 Cleanliness ensures safety
- 3.5.5 Safe handling of fuels and lubricants
- 3.5.6 Exhaust fumes and fire protection
- 3.5.7 Safety precautions against burns and battery explosions
- 3.5.8 Protect your hands and body from rotating parts!
- 3.5.9 Anti-freeze and disposal of fluids
- 3.5.10 Implementation of safety inspections and maintenance
- 3.6 Warning and instruction signs
- 4. In case of Emergency First Aid / Im Notfall - Erste Hilfe
- 5. Basics
- 5.1 Intended use of the machine
- 5.2 Purpose of the manual and description of the definitions of the trained persons/operators/users
- 5.3 Components of the i-system
- 5.4 Panda transport box
- 5.5 Opening the GFK sound insulation capsule
- 5.6 Transport and loading/unloading
- 5.7 Special service instructions and measures for extended machine downtimes and decommissioning
- 6. Panda 5000i PMS generator
- 7. Installation Instructions
- 7.1 Personal requirements
- 7.2 Place of installation
- 7.3 Generator Connections
- 7.4 Installation of the cooling system - raw water
- 7.4.1 General information
- 7.4.2 Installation of the through hull fitting in Yachts - scheme
- 7.4.3 Quality of the raw water sucking in line
- 7.4.4 Generator installation above waterline
- 7.4.5 Generator installation below waterline
- 7.4.6 First filling and ventilation of the internal cooling water circuit
- 7.4.7 Temperature check for controlling the cooling water circuit
- 7.5 Installation of the water cooled exhaust system
- 7.6 .Installation of the waterlock
- 7.7 Exhaust / water separator
- 7.8 Installation exhaust water separator
- 7.9 Fuel system installation
- 7.10 Ventilating the fuel system
- 7.11 Generator DC system installation
- 7.12 Generator AC System Installation
- 7.13 Checking and filling of the oil circuit
- 7.14 Isolation test
- 7.15 Initial operation
- 8. Maintenance Instructions
- 8.1 Personal requirements
- 8.2 Personal requirements
- 8.3 Hazard notes for the maintenance and failure
- 8.4 Environmental protection
- 8.5 General maintenance instructions
- 8.6 Maintenance interval
- 8.7 Oil Change Intervals
- 8.8 Checking oil-level
- 8.9 Replacement of engine oil and engine oil filter
- 8.10 Verifying the starter battery and (if necessary) the battery bank
- 8.11 Checking the water separator in the fuel supply
- 8.12 De-aerating of the coolant circuit / freshwater
- 8.13 The raw water circuit
- 9. Generator Tables
- 10. Inverter Panda PMGi 5000
- Panda iControl2
- Current revision status
- Hardware
- 11. Safety instructions for the Panda iControl2
- 12. General operation
- 12.1 The Panda iControl2 panel
- 12.2 Starting preparation / Checks (daily)
- 12.3 Operation
- 12.4 Other operating functions
- 12.4.1 Set-up menu
- 12.4.2 Setting the brightness of the backlight ("backlight" and "dimtime")
- 12.4.3 The configuration menu ("config")
- 12.4.4 The network ID
- 12.4.5 Saving settings and exiting the set-up menu ("Save & Exit")
- 12.4.6 Activating/deactivating the autostart function ("Autostart")
- 12.4.7 Resetting the service interval ("Service")
- 12.4.8 Priming the fuel system ("Prime Fuel")
- 12.4.9 Selecting and saving a unit for the temperature value output
- 12.5 iControl2-Emergency-Stop
- 13. Installation
- 14. Maintenance
- 15. Annex
- 16. Warnings and error messages
- 16.1 Warnings
- 16.2 Faults
- 16.3 The error memory of the iControl 2 Panel
- 16.3.1 How to get to the error memory of the iControl2 Panel?
- 16.3.2 How are stored errors displayed?
- 16.3.3 How do I exit the error memory after having read the entries?
- 16.3.4 Can I delete the error memory?
- 16.3.5 Where are the errors stored?
- 16.3.6 In which language are the stored errors displayed?
- 16.3.7 Is it possible to upgrade an old iGenerator model by the error memory?

Installation Instructions
13.4.17 Kapitel/Chapter 7: Installation Instructions - Seite/Page 57
Fig. 7.6.3.1-1: Ideal position of the waterlockIn Fig. 7.6.3.1-1, the waterlock is mounted in center
underneath the generator.
When the ship tilts, the position of the waterlock related to the
critical point at the exhaust hose, changes only slightly.
Fig. 7.6.3.1-2: Tilted position 15 degreesTilted position 15 degrees - Fig. 7.6.3.1-2
The distance from the exhaust elbow to the hydrostatic head
has derated to 540 mm.
Fig. 7.6.3.1-3: Tilted position 30 degreesTilted position 30 degrees - Fig. 7.6.3.1-3
The distance of the water level, even in ideal position,
changes that only 458 mm distance remain. So the critical
distance is under-run already.
Fig. 7.6.3.1-4: Tilted position 45 degreesTilted position 45 degrees - Fig. 7.6.3.1-4
In this case the water level rise so high, that the distance
constitutes only 325 mm.
Even when the water lock is mounted in the ideal spot, at an
extremely tilted position of 45 degrees there is still the risk
that water can get straight into the discharge stack area
through strong rocking motions („sloshing“). This shows that
the distance of 600 mm represents a minimum size at which,
even when installed ideally, the water can slosh into the
exhaust elbow when the ship is very tilted or rocks very hard.