BLACK GAS COOKTOP CG301D, CG302D, CG451D, CG603D, CG604D, CG762D, CG903D& CG905D models INSTALLATION GUIDE NZ AU UK IE
SAFETY AND WARNINGS ! WARNING! Electric Shock Hazard Failure to follow this advice may result in electric shock or death. • Disconnect the appliance from the mains electricity supply before carrying out any work or maintenance. • Connection to a good earth wiring system is essential and mandatory. • Alterations to the domestic wiring system must only be made by a qualified electrician.
INITIAL CONSIDERATIONS PRIOR TO INSTALLATION MULTIPLE PRODUCT INSTALLATION Prior to installing your cooktop, ensure: z z z z z z z z z z z z 4 the local distribution conditions (nature of gas and pressure) and the adjustment of the appliance are compatible. For adjustment conditions for this appliance see ‘Gas rate summary’. a suitable disconnection switch is incorporated in the permanent wiring, mounted and positioned to comply with the local wiring rules and regulations.
COMPONENTS REQUIRED PARTS SUPPLIED Dual wok pan support* Pan support* Fibre washer Elbow 1/2” BSP external thread TOOLS REQUIRED Mini wok pan support* Small pan support* Wok stand* Clamping brackets ULPG test point adapter* NG regulator* Wrench Crosshead screwdriver Hex key Router Silicone Cutter *Some models only 5
PRODUCT DIMENSIONS — 300MM MODELS l CG301 CG302 MM MM 124 108 B Overall width of cooktop 300 300 C Overall depth of cooktop 530 530 D Height of chassis 59 59 E Width of chassis 254 254 F Depth of chassis 485 485 G Height of cooktop glass and flange 5 5 H Depth of front overhang of cooktop glass 11 11 I Depth of rear overhang of cooktop glass** 34 34 J Depth of side overhang of cooktop glass** 22 22 K Height of tallest trivet*** 61 45 219 112 32 32 465 465 PRODUCT
PRODUCT DIMENSIONS — 450MM MODELS PRODUCT DIMENSIONS l A Overall height of cooktop* c B PLAN ISOMETRIC g m D n j E j h i 124 450 C Overall depth of cooktop 530 D Height of chassis 58 E Width of chassis 404 F Depth of chassis 485 G Height of cooktop glass and flange 5 H Depth of front overhang of cooktop glass 11 I Depth of rear overhang of cooktop glass** 34 J Depth of side overhang of cooktop glass** 22 K Height of tallest trivet*** 61 M Height from benchtop to centre of gas
PRODUCT DIMENSIONS — 600MM MODELS CG603D CG604D MM MM 124 116 B Overall width of cooktop 600 600 C Overall depth of cooktop 530 530 D Height of chassis 58 58 E Width of chassis 554 554 F Depth of chassis 485 485 G Height of cooktop glass and flange 5 5 H Depth of front overhang of cooktop glass 11 11 I Depth of rear overhang of cooktop glass** 34 34 J Depth of side overhang of cooktop glass** 23 23 K Height of tallest trivet*** 61 53 L Distance from centre of rear burner
PRODUCT DIMENSIONS — 760MM MODELS PRODUCT DIMENSIONS L A Overall height of cooktop* C B PLAN A ISOMETRIC k D G M j E j h F i MM 124 B Overall width of cooktop 760 C Overall depth of cooktop 450 D Height of chassis 58 E Width of chassis 704 F Depth of chassis 405 G Height of cooktop glass and flange 5 H Depth of front overhang of cooktop glass 11 I Depth of rear overhang of cooktop glass** 34 J Depth of side overhang of cooktop glass** 27 K Height of tallest trivet*** 61
PRODUCT DIMENSIONS — 900MM MODELS PRODUCT DIMENSIONS C B PLAN A ISOMETRIC K D G M J E J MM 124 124 B Overall width of cooktop 900 900 C Overall depth of cooktop 450 530 D Height of chassis 58 58 E Width of chassis 854 854 F Depth of chassis 405 485 G Height of cooktop glass and flange 5 5 H Depth of front overhang of cooktop glass 11 11 I Depth of rear overhang of cooktop glass** 34 34 J Depth of side overhang of cooktop glass** 22 22 K Height of tallest trivet***
CUTOUT DIMENSIONS — 300MM MODELS PROUD INSTALLATION FLUSH INSTALLATION A A E C B B f G C H PLAN PLAN D FRONT FRONT CG301D CG302D MM MM A Overall width of cutout 260 260 B Overall depth of cutout 490 490 C Corner radius of cutout max 10 max 10 CUTOUT DIMENSIONS CG301D CG302D MM MM A Overall width of routered recess 305 305 B Overall depth of routered recess 535 535 34 34 5 5 E Width of cutout 260 260 F Depth of cutout 490 490 max 2 max 2 max 10 max 10 CUTOUT
CUTOUT DIMENSIONS — 450MM MODELS PROUD INSTALLATION FLUSH INSTALLATION A A E C B f B G H C PLAN PLAN D FRONT CUTOUT DIMENSIONS FRONT CG451D MM CUTOUT DIMENSIONS MM A Overall width of cutout 415 A Overall width of routered recess 455 B Overall depth of cutout 490 B Overall depth of routered recess 535 C Corner radius of cutout max 10 C Offset overhang allowance D Height of routered recess 34 5 E Width of cutout 415 F Depth of cutout 490 G Corner radius of routered recess H C
CUTOUT DIMENSIONS — 600MM MODELS PROUD INSTALLATION FLUSH INSTALLATION A A E C B f B G H C PLAN PLAN D FRONT FRONT CG603D CG604D MM MM A Overall width of cutout 560 560 B Overall depth of cutout 490 490 C Corner radius of cutout max 10 max 10 CUTOUT DIMENSIONS CG603D CG604D MM MM A Overall width of routered recess 605 605 B Overall depth of routered recess 535 535 34 34 5 5 E Width of cutout 560 560 F Depth of cutout 490 490 max 2 max 2 max 10 max 10 CUTOU
CUTOUT DIMENSIONS — 760MM MODELS PROUD INSTALLATION FLUSH INSTALLATION A A E C B f B G H C PLAN PLAN D FRONT CUTOUT DIMENSIONS FRONT CG762D MM CUTOUT DIMENSIONS MM A Overall width of cutout 715 A Overall width of routered recess 765 B Overall depth of cutout 410 B Overall depth of routered recess 455 C Corner radius of cutout max 10 C Offset overhang allowance D Height of routered recess 34 5 E Width of cutout 715 F Depth of cutout 410 G Corner radius of routered recess H C
CUTOUT DIMENSIONS — 900MM MODELS PROUD INSTALLATION FLUSH INSTALLATION A A E C B f B G H C PLAN PLAN D FRONT FRONT CG903D CG905D MM MM A Overall width of cutout 865 865 B Overall depth of cutout 410 490 C Corner radius of cutout max 10 max 10 CUTOUT DIMENSIONS CG903D CG905D MM MM A Overall width of routered recess 905 905 B Overall depth of routered recess 455 535 34 34 5 5 E Width of cutout 865 865 F Depth of cutout 410 490 max 2 max 2 max 10 max 10 CUTOU
CLEARANCES — 300MM MODELS H CLEARANCE DIMENSIONS CG301D CG302D MM MM A Minimum clearance from top of trivets to: A f f b z Rangehood 650 650 z Overhead exhaust fan 800 800 z Downward facing combustible surface* 650 650 z Downwards-facing tiled or fire resistant surface 500 500 B Minimum clearance below bench top to: D E z Combustible surface 70 70 z Fisher & Paykel oven or nearest non-combustible surface 65 65 C Minimum clearance from cutout to nearest combustible surface
CLEARANCES — 450MM MODELS H CLEARANCE DIMENSIONS CG451D MM A Minimum clearance from top of trivets to: A f f b z Rangehood 650 z Overhead exhaust fan 800 z Downward facing combustible surface* 650 z Downwards-facing tiled or fire resistant surface 500 B Minimum clearance below bench top to: D E z Combustible surface 70 z Fisher & Paykel oven or nearest non-combustible surface 65 C Minimum clearance from cutout to nearest combustible surface D Minimum distance from right edge of coo
CLEARANCES — 600MM MODELS H CLEARANCE DIMENSIONS CG603D CG604D MM MM A Minimum clearance from top of trivets to: A f f b z Rangehood 650 650 z Overhead exhaust fan 800 800 z Downward facing combustible surface* 650 650 z Downwards-facing tiled or fire resistant surface 500 500 B Minimum clearance below bench top to: D E z Combustible surface 70 70 z Fisher & Paykel oven or nearest non-combustible surface 65 65 115 130 250 250 800-850 800-850 F Minimum clearance from
CLEARANCES — 760MM MODELS H CLEARANCE DIMENSIONS CG762D MM A Minimum clearance from top of trivets to: A f f b z Rangehood 650 z Overhead exhaust fan 800 z Downward facing combustible surface* 650 z Downwards-facing tiled or fire resistant surface 500 B Minimum clearance below bench top to: D E z Combustible surface 70 z Fisher & Paykel oven or nearest non-combustible surface 65 C Minimum clearance from cutout to nearest combustible surface D Minimum distance from right edge of coo
CLEARANCES — 900MM MODELS H CLEARANCE DIMENSIONS CG903D CG905D MM MM A Minimum clearance from top of trivets to: A f f b z Rangehood 650 650 z Overhead exhaust fan 800 800 z Downward facing combustible surface* 650 650 z Downwards-facing tiled or fire resistant surface 500 500 B Minimum clearance below bench top to: D E z Combustible surface 70 70 z Fisher & Paykel oven or nearest non-combustible surface 65 65 115 130 250 250 800-850 800-850 F Minimum clearance from
GAS RATE SUMMARY (NZ AU ONLY) CG301D MODELS CG302D MODELS 1 1 2 BURNER GAS TYPE JET SIZE (MM) NOMINAL RATING (MJ/H) BURNER 1.45 NG (1.00kPa)* 1.45 21.50 0.80 NG (1.00kPa)* 1.35 8.80 ULPG (2.75kPa)* 0.80 8.10 NG (1.00kPa)* 1.00 5.00 ULPG (2.75kPa)* 0.64 5.00 2 Auxiliary 0.80 ULPG (2.75kPa)* NOMINAL RATING (MJ/H) 1 Semi-rapid 0.70 1 Dual wok JET SIZE (MM) GAS TYPE 20.50 *Nominal pressure with at least one large burner on high 0.
GAS RATE SUMMARY (NZ AU ONLY) CG451D MODELS CG603D MODELS 2 1 1 2 BURNER GAS TYPE JET SIZE (MM) NOMINAL RATING (MJ/H) BURNER GAS TYPE 1.43 NG (1.00kPa)* 1.43 21.0 0.80 NG (1.00kPa)* 20.50 16.60 0.73 ULPG (2.75kPa)* 0.50 0.73 16.80 0.50 *Nominal pressure with at least one large burner on high 2 Semi-rapid NG (1.00kPa)* 1.30 8.40 ULPG (2.75kPa)* 0.76 7.50 *Nominal pressure with at least one large burner on high 22 1.26 0.70 1 Dual wok 0.80 ULPG (2.
GAS RATE SUMMARY (NZ AU ONLY) CG604D MODELS 2 CG762D MODELS 2 1 1 BURNER 1 Mini wok 2 Semi-rapid 3 Auxiliary 3 JET SIZE (MM) NOMINAL RATING (MJ/H) NG (1.00kPa)* 1.55 11.70 ULPG (2.75kPa)* 0.94 11.70 NG (1.00kPa)* 1.30 8.30 ULPG (2.75kPa)* 0.76 7.50 NG (1.00kPa)* 0.85 3.60 ULPG (2.75kPa)* 0.55 3.60 GAS TYPE *Nominal pressure with at least one large burner on high 1 BURNER GAS TYPE JET SIZE (MM) NOMINAL RATING (MJ/H) 1.30 NG (1.00kPa)* 1.30 18.00 0.70 1 Dual wok 0.
GAS RATE SUMMARY (NZ AU ONLY) CG903D MODELS CG905D MODELS 3 1 2 1 3 1 2 BURNER GAS TYPE JET SIZE (MM) NOMINAL RATING (MJ/H) BURNER GAS TYPE 1.30 NG (1.00kPa)* 1.30 18.00 0.76 NG (1.00kPa)* 18.00 ULPG (2.75kPa)* 18.00 0.76 18.00 0.50 NG (1.00kPa)* 1.30 8.30 ULPG (2.75kPa)* 0.76 7.50 2 Rapid *Nominal pressure with at least one large burner on high 3 Semi-rapid 4 Auxiliary NG (1.00kPa)* 1.55 11.50 ULPG (2.75kPa)* 0.94 11.50 NG (1.00kPa)* 1.30 8.30 ULPG (2.75kPa)* 0.
GAS RATE SUMMARY (UK IE ONLY) CG301D MODELS CG302D MODELS 1 1 2 BURNER GAS TYPE JET SIZE NOMINAL RATING BURNER (MM) 1.25 NG (20mbar)* 1.25 6.00 kW 5162 kCal/h 0.80 ULPG (29mbar)* 0.80 5.50 kW 4732 kCal/h (395 g/h) 0.50 *Nominal pressure with at least one large burner on high JET SIZE (MM) NG (20mbar)* 1.14 ULPG (29mbar)* 0.76 NG (20mbar)* 0.78 ULPG (29mbar)* 0.56 1 Semi-rapid 0.71 1 Dual wok GAS TYPE 2 Auxiliary NOMINAL RATING 2.30 kW 1978 kCal/h 2.
GAS RATE SUMMARY (UK IE ONLY) CG451D MODELS CG603D MODELS 2 1 1 2 BURNER GAS TYPE JET SIZE (MM) NOMINAL RATING BURNER GAS TYPE 1.12 NG (20mbar)* 1.12 0.69 NG (20mbar)* 4299 kCal/h 4.50 kW (327 g/h) 0.50 4299 kCal/h 0.69 4.50 kW (327 g/h) 3869 kCal/h 0.50 *Nominal pressure with at least one large burner on high NG (20mbar)* 1.14 ULPG (29mbar)* 0.76 2 Semi-rapid *Nominal pressure with at least one large burner on high 26 5.00 kW 0.69 ULPG (29mbar)* 3869 kCal./h 1.12 0.
GAS RATE SUMMARY (UK IE ONLY) CG604D MODELS 2 CG762D MODELS 2 1 1 BURNER GAS TYPE NG (20mbar)* 3 JET SIZE (MM) 1.41 1 Mini wok ULPG (29mbar)* 0.91 NG (20mbar)* 1.14 2 Semi-rapid ULPG (29mbar)* 1 0.76 NG (20mbar)* 0.78 ULPG (29mbar)* 0.56 3 Auxiliary NOMINAL RATING BURNER GAS TYPE 3.60 kW NG (20mbar)* 3.20 kW (233 g/h) 2.30 kW 1978 kCal/h 2.30 kW (167 g/h) 1978 kCal/h NOMINAL RATING 1.12 3096 kCal/h 2752 kCal/h JET SIZE (MM) 1.12 5.00 kW 4299 kCal/h 0.72 1 Dual wok 0.
GAS RATE SUMMARY (UK IE ONLY) CG903D MODELS CG905D MODELS 3 1 2 1 3 1 2 BURNER GAS TYPE JET SIZE (MM) NOMINAL RATING BURNER GAS TYPE 1.12 NG (20mbar)* 1.12 0.69 NG (20mbar)* 4299 kCal/h 4.50 kW (327 g/h) ULPG (29mbar)* 3869 kCal./h 1.14 2 Semi-rapid ULPG (29mbar)* 0.76 1.12 4299 kCal/h 0.69 4.50 kW (327 g/h) 3869 kCal./h 0.50 2.30 kW 1978 kCal/h 2.30 kW (167 g/h) NG (20mbar)* 1.37 ULPG (29mbar)* 0.
PROUD INSTALLATION Remove the transit screws from both sides of the cooktop. 1 Fit the elbow and washer to the floating nut. Turn the cooktop over carefully and place onto a protected surface. 2 floating nut washer 4 5 Locate the side brackets* to the appropriate slots on the cooktop chassis. The correct slot height is determined by the thickness of your countertop. elbow* Apply adhesive foam seal around the glass overhang, 5mm in from the edge of the glass.
FLUSH INSTALLATION 1 Prepare the countertop for flush installation. Use a router to cutout the edges of the countertop to specified depth (5mm). adhesive 4 Attach an adhesive tape along the edges of the routered recess. 5 floating nut washer Ensure cooktop is level. elbow* 6 Gently lower the cooktop into the cutout ensuring you have access below the countertop to fit and secure the brackets.
GAS CONNECTION NG Models NATURAL GAS MODELS LEAK TESTING GAS Ensure the supplied regulator is fitted. Adjust to obtain a test point pressure of 1kPa with all burners operating at the highest setting. ON Manual shut-off valve LPG Models LPG MODELS z z z Ensure the supplied test point adapter is fitted. Leak test points Ensure all dials are set to OFF before connecting cooktop to gas supply.
ELECTRICAL CONNECTION COOKTOP BURNERS ATTACH PAN SUPPORTS Connect the cooktop to the power supply and attach the duplicate data label to an accessible location. Securely locate all pan supports ensuring they are the installed in the correct orientation and do not rock. TEST BURNERS lifting off z z z z z z z z 32 yellow tip stable blue flame To check that the ignition system operates correctly, light each burner by itself, then all burners in combination.
INSTALLER CHECKLIST TO BE COMPLETED BY THE INSTALLER GENERAL GAS Specified clearance maintained. Manual gas shut-off valve installed in an accessible location. Unit is level – front to back and side to side. Unit tested and free of gas leaks. All packaging materials have been removed. ELECTRICAL Dials turn correctly and freely. Receptacle with correctly rated over-current protection is provided for service cord connection.
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