Installation instructions and User guide Gas cooktops CG604 & CG905 models NZ AU
Contents Safety and warnings Installation instructions Introduction Using your cooktop Cooking guidelines and cookware Care and cleaning Troubleshooting Warranty and service Important! SAVE THESE INSTRUCTIONS The models shown in this document may not be available in all markets and are subject to change at any time. For current details about model and specification availability in your country, please visit our local website listed on the back cover or contact your local Fisher & Paykel dealer.
2 Safety and warnings Installation WARNING! Electrical Shock Hazard Before carrying out any work on the electrical section of the appliance, it must be disconnected from the mains electricity supply. Connection to a good earth wiring system is absolutely essential and mandatory. Alterations to the domestic wiring system must only be made by a qualified electrician. Failure to follow this advice may result in electrical shock or death.
Safety and warnings 3 Important safety instructions! Installation Read these instructions carefully before installing or using this product. Please make this information available to the person responsible for installing the product as it could reduce your installation costs. This appliance shall only be installed and serviced by an authorised person.
4 Safety and warnings Operation WARNING! Hot Surface Hazard This appliance becomes hot during use. Do not touch the cooktop components, burners, trivets, pan supports or the base when hot. Before cleaning, turn the burners off and make sure the whole cooktop is cool. Failure to follow this advice may result in serious injury. WARNING! Fire Hazard Never leave the appliance unattended when in use. Boilover causes smoking and greasy spillovers that may ignite.
Safety and warnings 5 Important safety instructions! Operation Keep children away from the cooktop when it is in use. Household appliances are not intended to be played with by children. Children, or persons with a disability which limits their ability to use the appliance, should have a responsible person to instruct them in its use. The instructor should be satisfied that they can use the appliance without danger to themselves or their surroundings.
6 Installation instructions A B E D C H J G I F J CG905DWAC I CG905DWFC A B C D E F G H CG604 Cooktop and cutout dimensions (mm) overall width of cooktop 578 914 914 overall depth of cooktop 511 533 546 height of chassis below top of bench 50 50 76 width of chassis 554 840 855 depth of chassis 480 480 470 overall width of cutout 560 870 870 overall depth of cutout corner radius of cutout distance from right edge of cutout to manifold centre line distance from rear edge
Installation instructions 7 C E D A F B G CG604 CG905DWAC (mm) CG905DWFC Clearances H minimum clearance from left edge of cutout to: 140 140 100 nearest combustible surface minimum clearance from right edge of cutout to: B 140 140 100 nearest combustible surface minimum clearance from rear edge of cutout to: nearest combustible surface C 110 110 115 nearest non-combustible surface 20 30 35 minimum height of non-combustible material when used on D* adjacent walls 150 150 150 minimum clearance fro
8 Installation instructions Before you start Before starting to install the cooktop, make sure that: the cooktop has not been damaged during transport.
Installation instructions 9 Fastening the cooktop to the bench This cooktop is suppled with fastening brackets (and screws) that will cope with a bench thickness of 20-50 mm. For benches thicker than 50 mm, recess the underside to a thickness of 20-50 mm. 50 mm 20 mm recessed to 50 mm Fig.
10 Installation instructions Special requirements for CG604 and CG905DWFC models Gas connection to these cooktops MUST use the elbow supplied. The regulator will not seal if installed without it. Ensure the fibre washer (supplied) is located between the elbow (supplied) and cooktop gas inlet (Fig.2). Failure to use this washer will cause the connection to leak. Tighten the floating nut to firm finger tight, plus an additional ¼ turn (90o).
Installation instructions 11 Leak-testing and flame-testing the cooktop Important! The operation of the cooktop, including the ignition system, must be tested before installation is complete. If, after following the instructions below, satisfactory performance cannot be obtained, contact the local gas authority or your local Authorised Repairer for advice and assistance.
12 Installation instructions Converting to a different gas type Important! 1 Gas conversion may only be carried out by a suitably qualified person. To convert from one gas type to another, you need to replace the injectors and adjust the minimum burner setting. To replace the injectors, you will need a 7 mm box spanner (and a 10 mm ring spanner for CG905DWAC models). These are not supplied. Switch the power supply to the cooktop off at at the wall.
Installation instructions 13 Adjusting the minimum burner setting This has been adjusted at the factory for Natural Gas but may need adjusting for local conditions. When converting to LPG, the minimum setting MUST be re-adjusted for each burner. To adjust the minimum setting, you will need a Ø 2.5 x 45 mm screwdriver. 1 2 3 4 5 Light the burner and set the control dial to its minimum. Remove the dial. Slowly turn the adjustment screw inside the valve shaft until a minimum regular flame is achieved.
14 Installation instructions Gas rate and injector size table Test point pressure (kPa) Burners NATURAL GAS LPG 1.0 2.75 Injector Nominal orifice size gas rate (mm) (MJ/h@1kPa) Injector orifice size (mm) Nominal gas rate (MJ/h@2.75kPa) CG604LC, CG604CWC, CG604DWFC, CG905DWFC Auxiliary (right front) 0.85 3.6 0.55 4.0 Semi-rapid (left & right rear) 1.30 8.5 0.80 8.5 Wok (left front in CG604CWC, CG604DWFC, left front & centre in CG905DWFC) 1.75 15.0 1.00 13.
Installation instructions 15 Final checklist TO BE COMPLETED BY THE INSTALLER Have you securely fastened the cooktop to the bench with the supplied brackets? All models except CG905DWAC: Have you used the supplied elbow and fibre washer to connect the gas to the inlet on the cooktop? Have you leak-tested all connections? Are the injector sizes correct for the gas type? Is the shut-off valve on the gas supply accessible to the customer? Is the power supply isolating switch accessible to the customer? Is th
16 Introduction About your new cooktop Thank you for buying a Fisher & Paykel gas cooktop. Once it is installed and ready to use, you will want to know everything about it to make sure you get excellent results right from the start. We recommend you read the whole guide before using your new cooktop, for both safety and cooking success. For more information, visit our local website listed on the back cover.
Using your cooktop 17 Control dials The dials control the flow of gas through the valve. OFF (closed valve) NEVER cook or leave the dial between HIGH and O (OFF) NEVER cook or leave the dial between HIGH and O (OFF) HIGH OFF (closed valve) LOW HIGH ‘Burner On’ indicator Burner indicator LOW Fig. 11 Control dial for CG604 & CG905DWFC models Fig.
18 Using your cooktop If a burner does not light Turn the control dial to O (OFF) and wait at least 1 minute before trying again. This is to allow the gas to disperse.
Using your cooktop 19 If there is a power failure Models with auto-reignition (CG905DWAC) The gas supply will be cut off, even if a burner is in use. The cooktop cannot be used if there is a power failure. Wait until power is restored. If a control dial is still turned on when the power is restored, the corresponding ‘Burner On’ indicator light will flash rapidly. Turn the burner off and light it again to resume cooking.
20 Cooking guidelines and cookware Cooking guidelines Important! Never leave the cooktop unattended when in use. Boilover causes smoking and greasy spills that may ignite. Take care when deep-frying: oil or fat can overheat very quickly, particularly on a high setting. Start cooking on a high setting. When food comes to the boil, reduce the setting and maintain a steady heat to cook your food thoroughly. Doing this will reduce the cooking time.
Cooking guidelines and cookware 21 Using a wok – models with wok burner Use your wok only on a wok burner. On CG604CWC, CG604DWFC, and CG905DWFC models, a wok must always be used with the wok stand supplied. See Fig.18. The centre pan support of CG905DWAC models is shaped to take a traditional wok with a round base, but you may also use a wok stand for extra stability (not supplied, purchased optionally). Make sure the wok does not push any other pans aside.
22 Care and cleaning Important! Before any cleaning or maintenance, always: turn all burners off switch the power to the cooktop off at the wall make sure that the cooktop and its parts are a safe temperature to touch. General advice Clean the cooktop regularly—do not let stains become burnt on. Do not use abrasive cleaners, cloths or pads to clean any part of your cooktop. Some nylon scourers may also scratch. Check the label.
Care and cleaning How? Important! Remove the parts that you wish to clean. See the Figs. following for illustrations of removable burner parts. Soak stubborn stains in a solution of biological clothes washing detergent. Clean the parts in hot soapy water. Use a stiff nylon brush or straight-ended paper clip to clear the notches of a flame spreader. Rinse in warm water. Dry thoroughly. Replace the parts correctly, following Figs. 19-23. These parts are also dishwasher safe.
24 Care and cleaning Replacing the pan supports correctly CG905 models The wok support goes in the centre, over the wok burner. The other two pan supports are interchangeable, but need to be rotated to match the rounded corners of the cooktop base. Fig.19 Correct positioning of pan supports (CG905 models) CG604 models The pan supports are interchangeable, but they can only be placed as shown and need to be rotated to match the rounded corners of the cooktop base. Fig.
Care and cleaning 25 Replacing the burner parts correctly Semi-rapid, rapid, and auxiliary burners Cap Flame spreader Probe (some models only) Fig.21 Correct positioning of semi-rapid, rapid, and auxiliary burner parts Ignitor Wok burner with cast iron cap and ring (CG604 and CG905DWFC models) Fit the flame spreader to the housing as shown by the arrow in Fig.22 following. Make sure the burner is not able to rotate. Flame spreader Probe (some models only) Ignitor Cap Ring Fig.
26 Care and cleaning Brass wok burner (CG905DWAC models only) Each part of the brass wok burner has locating pins to help you to assemble it correctly after cleaning. See Fig.23 below. Note: the brass parts of your wok burner will change colour with use. However, this will not affect performance and you can clean the brass parts with a brass cleaner.
Troubleshooting Problem A burner does not light. Possible solutions Check that the power to the cooktop is switched on at the wall and there is no power failure. Check the gas supply valve is turned on and the supply to the house is working. You should hear the gas when you turn a burner on. If you use bottled gas, check that it is not empty. The ignitors may be dirty. Clean them with a toothbrush and methylated spirits, as shown in Fig. 14. The burner parts may not be located properly.
28 Troubleshooting Problem There is a power failure. CG905DWAC models only: All my ‘Burner On’ indicators are flashing. Possible solutions Models with auto-reignition (CG905DWAC) The gas supply will be cut off, even if a burner is in use. The cooktop cannot be used if there is a power failure. Wait until power is restored. If a control dial is still turned on when the power is restored, the corresponding ‘Burner On’ indicator will flash rapidly. Turn the burner off and light it again to resume cooking.
Warranty and service 29 Before you call for service or assistance ... Check the things you can do yourself. Refer to the installation instructions and your user guide and check that: 1 2 Your product is correctly installed. You are familiar with its normal operation.
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