FM-135 Operation Manual FLARING FM-135 welding machines adopts the latest pulse width modulation (PWM) technology and insulated gate bipolar transistor (IGBT) power module, which can change work frequency to medium frequency so as to replace the traditional Transistor transformer with the medium frequency transformer. its characterized with portable, small size, light weight, low consumption and etc.
6. Adjust the value knob Clockwise rotate to enlarge the current, and anti-clockwise rotate to reduce the current. 7. MIG Welding torch connector 8. Polarity selection plug In MMA and LIFT TIG state, this plug does not need to be connected; in MIG gas welding state, this plug is connected to positive terminal 8; in MIG airless welding state, this plug is connected to negative terminal 9. 9. Negative Terminal Negative Terminal.
7 Hose clamp 2 Used to fix the trachea to prevent air leakage. 8 Conductive tip0.8 3 Spare parts, need to be replaced frequently, please keep inventory. 9 Conductive tip1.0 3 Spare parts, need to be replaced frequently, please keep inventory. 10 Porcelain nozzle 3 For flux-cored welding wire,Spare parts need to be replaced frequently, please keep inventory. 11 Wire feed wheel 1 V-shaped wire feed wheel adapts to solid welding wire 0.8mm/1.0mm.
Part 3: Simple test for powering on the machine FLARING FM-135D Welding machines will be subjected to strict various tests when they leave the factory to ensure that each welding machine that reaches the user is of high quality, because our machine has to go through tens of thousands of kilometers of long-distance transportation from the factory to the delivery to you.
Attached table: Self-examination of abnormal conditions without response when turning on the machine: 1. The machine's power switch is not turned on. 2. The power input voltage is wrong. 3. The power plug is loose. 4. The internal circuit is loose (due to long-distance transportation, bumps), you need to open the cover and check the internal connection line. Part 4: Technical specifications TYPE FM-135D Input power voltage (V) 1phase AC220V，50/60Hz Rated input current (A) 19.
1. MMA mode If you want to repair some broken fences or fix brackets, you like to use traditional welding rods for operation, try FLARING FM-135D MMA mode for welding. 1、 Select “MMA” process. 2、 Connect welding holder and ground clamp. 3、To adjust the current, only the current can be adjusted. Note: 1) The welding rod specification supported by FLARING FM-135D is below 3.2(1/8in), usually 2.
3.2(1/8in). European style generally uses E6013, American style generally uses E7018, and stainless steel generally uses ER308. 2) It supports welding of 1-5mm(1/64-7/32in) carbon steel and 1-3.2mm(1/64-1/8in) stainless steel. Aluminum can not be welded. For carbon steel, please use carbon steel electrode. For stainless steel, please use stainless steel electrode. 3) Connect the ground clamp to clean bare metal. No rust, paint or other coatings, and ensure good electrical conductivity.
intelligently match the best welding parameters according to different specifications of welding wires to achieve the best results. 3、Connect MIG gun and ground clamp.
4、Install wire spool 0.030”(0.8mm)/0.040”(1.0mm)diameter 4”(100mm 1kg)wire spool 5、Set drive roll Face the side marked 0.030” away from the machine. Remarks: 1. There are two grooves on one wire feed wheel, one side is 0.030” (0.8mm) and the other side is 0.040” (1.0mm) to match the corresponding wire diameter. 2.
7、Connect to Input Power Please refer to the digital sign on the rear panel of the machine for the input voltage, the wrong voltage will damage the machine. 8、Please connect CO2 gas： 1. Attach gas hose to machine. 2. Attach hose and regulator to gas bottle. 9、Remove consumables and depress trigger until wire comes out. Replace consumables. Press and hold the torch switch wrench for more than 3 seconds to not weld. This is fast wire feeding. Let the welding wire be quickly delivered to the gun head.
10、Adjust wire feed speed, current and voltage. 1. Choose MIG, MMA, LIFT TIG working mode. 2. Choose welding wire diameter 0.8 or 1.0, choose solid wire welding. 3. The machine has a unified function, so just adjust this knob the the welding current, voltage and wire feeding speed are adjusted automatically at the same time. 4.
13、Wearing parts of welding gun Note: 1. Gas diffuser, 2. Conductive nozzle, 3. Nozzle. They are wearing parts and need to be replaced frequently, please keep inventory. Note: 1） Please strictly follow the picture instructions to connect, otherwise it will not be possible to solder. 2） Solid core welding wire supports 0.8mm, 1.0mm, 0.6mm(need to purchase welding wire, wire feed wheel and contact tip). 3） The machine can install 1kg(2.2lb) wire reels. 4） The machine comes with a 1kg(2.
B) Self-protection mode of flux-cored welding wire. 1, Select “MIG” process. 2、Set polarity for MIG flux-cored(gasless). FLARING FM-135D outstandingly supports 0.8mm and 1.0 mm diameter welding wires, and automatically and intelligently matches the best welding parameters according to different specifications of welding wires to achieve the best results. 4、Connect MIG gun and ground clamp.
5、Install wire spool. 0.030”(0.8mm)/0.040”(1.0mm)diameter, 4”(100mm 1kg)wire spool. 5、Set drive roll. Face the side marked 0.030” away from the machine. Remarks: 1. There are two grooves on one wire feed wheel, one side is 0.030” (0.8mm) and the other side is 0.040” (1.0mm) to match the corresponding wire diameter. 2.
7、Connect to Input Power. Please refer to the digital sign on the rear panel of the machine for input voltage. Connecting the wrong voltage will damage the machine. 8、Remove consumables and depress trigger until wire comes out, Replace consumables. Press and hold the torch switch wrench for more than 3 seconds to not weld. This is fast wire feeding. Let the welding wire be quickly delivered to the gun head. 9、 Be sure to use porcelain nozzles.
10、Adjust wire feed speed , current and voltage. 1.Choose MIG, MMA, LIFT TIG working mode. 2.Choose welding wire diameter 0.8mm/1.0mm, choose airless (Flux-cored wire). 3. The machine has a unified function, so just adjust this knob the the welding current, voltage and wire feeding speed are adjusted automatically at the same time. 4.
14、Wearing parts of welding gun. Note: 1. Gas diffuser, 2. Conductive nozzle, 3. Nozzle. They are wearing parts and need to be replaced frequently, please keep inventory. Note： 1) Please strictly follow the picture instructions to connect, otherwise it will not be possible to solder. 2) The flux-cored welding wire supports 0.8mm, 1.0mm. 3) The machine can install 1kg(2.2lb) welding wire reels. 4) The machine is equipped with a 1kg(2.2lb) flux cored wire, which can be directly installed and used.
1、 Select “Lift TIG ” process. 、 2、 How to connect. Remark: TIG welding gun is not included in the package, you need to purchase it separately. 3、 Adjust the current, only the current can be adjusted.
4、 WP17V Structure of welding torch Note: Tig torch and accessory are not included. Remark: 1. ceramic nozzel, 2 .tungsten collet, 3. tungsten collet body, 4 .short back cap, 5. long back cap. The above structure is a wearing part, please keep it in stock. Note： 1) Please connect according to the picture, otherwise it cannot be welded 2) This machine is not a professional high-frequency arc starting argon arc welding machine, it is only a LIFT TIG contact arc starting or friction starting.
Part 6: Internal diagram of the machine 1. 2. 3. 4. 5. 7 imported transistors, stable and powerful current output. 3 high-power large capacitors, the machine is more stable. Cooling fans, greatly improving the machine load duration. The main transformer of all copper, the power is larger. In addition, an output reactance is added, the output welding current is more stable, the welding shape is good, and there is less spatter. 6.
Part 7:Troubleshooting Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE OUTPUT PROBLEMS Major physical or electrical damage is evident. “Do not Plug in machine or turn it on”. Contact your local Authorized Field Service Facility. 1. Make sure correct voltage is applied to the machine. No wire feed, weld output or gas flow when gun trigger is pulled. Fan does NOT operate. 2. Make certain that power switch is in the ON position. 3.
Part 8: Welding parameter settings FM-135D Welding Parameters Material Wire Type Shielding Gas 20-30 SCFH C25 75% Ar 25% CO2 Material Thickness-220V Polarity Setting DCEP Solid Wire ER70S-6 Mild Steel Stainles s Steel C100 100% CO2 Flux-Core d E71T-11 None ER308L Tri-Mix 90% He 7.5% Ar 2.5% CO2 DCEP Wire Size Settings 24 Ga. 0.6mm 20 Ga. 0.9mm 0.025" 0.6mm Wire speed Voltage Inductance 90 14 3-5 110 14.5 3-5 - - 0.030" 0.8mm Wire speed Voltage Inductance - 80 15 5-10 105 15.
