User guide

ManualsBrandsFlexLink ManualsEquipmentAGS Монтаж

Specification

Unit/Dept. Document type Date

APD/Research & Development

Assembly Instruction

2006-05-19

Issued by Document number Page Approved by

Fredrik Johansson 3928587-03 1/12 FJn

3928587_03.DOC

Archived

Index

1. AGS-system layout .................................................................................................................................2

1.1 Integrator responsibility .....................................................................................................................2

2. Placing components................................................................................................................................4

2.1 Using non-standard Guide unit cables ..............................................................................................5

3. Guide unit supply ....................................................................................................................................6

3.1 Connectors........................................................................................................................................6

4. Zone supply ............................................................................................................................................7

5. Safety information.................................................................................................................................10

6. Installing the guide rail to the Guide units.............................................................................................10

7. Feedback functionality – Track width setting ........................................................................................11

8. Fault handling .......................................................................................................................................12

This document is found at www.flexlink.com: Technical library/Functions/Automatic guiding

system.

Summary of content (12 pages)

PAGE 1
Specification Unit/Dept. Document type Date APD/Research & Development Assembly Instruction 2006-05-19 Issued by Document number Page Approved by Fredrik Johansson 3928587-03 1/12 FJn Index 1. AGS-system layout .................................................................................................................................2 1.1 Integrator responsibility .....................................................................................................................2 2.
PAGE 2
Specification Unit/Dept. Document type Date APD/Research & Development Assembly Instruction 2006-05-19 Issued by Document number Page Approved by Fredrik Johansson 3928587-03 2/12 FJn 1. AGS-system layout The AGS-system contains the following parts: 1. Control box; 2. Guide units; 3. Guide unit cables; 4. Junction box; 5. Zone supply cables. The points 4 and 5 are used when the number of Guide units are higher than the Control box itself can control.
PAGE 3
928587_03.DOC Data - 1 Control box - Max. 5 Junction boxes in both directions - Max. 10 Guide units in both directions for each box AGS Conveyor system Legend Conveyor system's control cabinet Control box Junction box Guide unit Conveyor Power cable Communication cable Specification Unit/Dept.
PAGE 4
Specification Unit/Dept. Document type Date APD/Research & Development Assembly Instruction 2006-05-19 Issued by Document number Page Approved by Fredrik Johansson 3928587-03 4/12 FJn 2. Placing components General information: • The cable between Guide units is a factory-made cable with fixed length (2 or 3 m) connectors in both ends which affects the placing of components. • Maximum 5 Junction boxes can be connected in each direction from the Control box.
PAGE 5
Specification Unit/Dept. Document type Date APD/Research & Development Assembly Instruction 2006-05-19 Issued by Document number Page Approved by Fredrik Johansson 3928587-03 5/12 FJn • The Control box and the Junction box are equipped with two horizontal XCBL 44 beams with T-slots attached to the backside. This makes it easy to mount the Control box and the Junction box to other FlexLink structural beams. Archived 2.
PAGE 6
Specification Unit/Dept. Document type Date APD/Research & Development Assembly Instruction 2006-05-19 Issued by Document number Page Approved by Fredrik Johansson 3928587-03 6/12 FJn 3. Guide unit supply The Guide unit cable is a factory-made cable with fixed length and connectors in both ends. The Control box, Junction box and the Guide unit are equipped with same type of connectors.
PAGE 7
Specification Unit/Dept. Document type Date APD/Research & Development Assembly Instruction 2006-05-19 Issued by Document number Page Approved by Fredrik Johansson 3928587-03 7/12 FJn 4. Zone supply Up to five Junction boxes can be connected in both directions from a Control box. The Zone supply conductor runs from the Control box and through the Junction boxes. The conductor cable area must be 2.5mm2. The integrator is responsible for the choice of Zone supply conductor and wiring way.
PAGE 8
Specification Unit/Dept. Document type Date APD/Research & Development Assembly Instruction 2006-05-19 Issued by Document number Page Approved by Fredrik Johansson 3928587-03 8/12 FJn European installation Archived 3928587_03.
PAGE 9
Specification Unit/Dept. Document type Date APD/Research & Development Assembly Instruction 2006-05-19 Issued by Document number Page Approved by Fredrik Johansson 3928587-03 9/12 FJn US installation Archived 3928587_03.
PAGE 10
Specification Unit/Dept. Document type Date APD/Research & Development Assembly Instruction 2006-05-19 Issued by Document number Page Approved by Fredrik Johansson 3928587-03 10/12 FJn 5. Safety information It is important to secure that products on the conveyor can not fall down on personal and cause personal injury. Fall protection may need to be added below the conveyor. This is specifically important where conveyors are running overhead a gangway.
PAGE 11
Specification Unit/Dept. Document type Date APD/Research & Development Assembly Instruction 2006-05-19 Issued by Document number Page Approved by Fredrik Johansson 3928587-03 11/12 FJn 7. Feedback functionality – Track width setting 1 4 3 2 7.1 System overview The home position sensor (1) and the pulse sensor (2) shall be connected to the field bus interface in the Control box with a cable (not included in delivery). The cable must have M8 3-pin connector towards the sensors.
PAGE 12
Specification Unit/Dept. Document type Date APD/Research & Development Assembly Instruction 2006-05-19 Issued by Document number Page Approved by Fredrik Johansson 3928587-03 12/12 FJn 8. Fault handling No. Error description 1 Guide unit not moving Check a. Check automatic fuses b. Check relay c. Total cable length Possible reasons Cable length too long. d. Number of Guide units connected e.