Manual

2 (FW1442)
95 North Oak St. • Kendallville, IN 46755 • 1-800-742-5044
3 (FW1442)
95 North Oak St. • Kendallville, IN 46755 • 1-800-742-5044
perform installation.
!
Be sure system is connected to
a circuit equipped with a fuse or circuit breaker of
the correct rating.
Always disconnect power
source before performing any work on or near
the controller, motor or its connected load. If the
power disconnect point is out-of-sight, lock it
in the open position and/or tag it to prevent unexpected
application of power. Failure to do so could result in fatal
electrical shock or bodily injury.
DO NOT handle pump with wet
hands or when standing in water as fatal electrical
shock could occur. Disconnect main power supply
before handling system for any reason.
!
Protect the power cable from
coming in contact with sharp objects, oil, grease,
hot surfaces o
r
chemicals. DO NOT kink the power
cable. If damaged replace immediately.
!
NEVER leave the control box,
fused disconnect switch, or covers open (either
partially or completely) when not being worked on
by a competent electrician or repairman.
Always use caution when operating
electrical controls in damp areas. If possible, avoid all
contact with electrical equipment during thunderstorms
or extreme damp conditions.
!
Install all electrical equipment
in protected area to prevent mechanical damage
which could produce serious electrical shock and/or
equipment failure.
DO NOT use this system to pump
flammable liquids such as gasoline, fuel oil, kerosene,
etc. Failure to follow the above warning could result in
property damage and/or personal injury.
!
This product contains chemicals known
to the State of California to cause
cancer and birth defects or other reproductive harm.
Do not pump water above 140 degrees
Fahrenheit.
!
This unit not tested for use in
swimming pool areas.
Before Getting Started
!
Serious or fatal electrical shock
may result from failure to connect the ground
terminal to the motor, Artesian Drive controller,
metal plumbing, or other metal near the motor
or cable, using wire no smaller than motor
cable wires. To minimize risk of electrical shock,
disconnect power before working on or around
the Artesian Drive system. CAPACITORS INSIDE
THE ARTESIAN DRIVE CONTROLLER CAN STILL
HOLD LETHAL VOLTAGE EVEN AFTER POWER HAS
BEEN DISCONNECTED. ALLOW 10 MINUTES FOR
DANGEROUS INTERNAL VOLTAGE TO DISCHARGE
BEFORE REMOVING ARTESIAN DRIVE COVER.
!
Do not use motor or system in
swimming areas.
Single Phase Motor Data: Chart A
MODEL HP
MOTOR
VOLTAGE
Factory
Connected Motor
Voltage
Service Factor
Motor Amps
Code
Letter
115V 230V
C22231H 3
115/208-
230V
230V 32.2 16.1 G
C22251H 5 230V 230V - 27.4 H
C22271H 7-½ 230V 230V - 34.5 H
Minimum Wire Size Charge (Gauge): Chart B
HP Volts Phase
Distance in Feet From Motor To Service Panel
Breaker Size
(Amps)
0-50ft 50-100ft 100-150ft 150-200ft 200-300ft
Wire Size
3 115/230 1 8/12 8/12 4/10 4/10 2/8 40/20
5 230 1 8 8 8 8 6 40
7.5 230 1 6 6 6 6 4 50
IMPORTANT: Wire charts are for reference only. Consult local and state codes for approved wire sizes.
Instructions:
ACTIVATE DUPLEX OPTION IN DRIVE:
When the Artesian drive pump station leaves the fac-
tory, the default setting it to have the Duplex Mode
turned off. To change settings:
1. Press & release M button to display flashing num-
ber on left hand side of display (i.e. 01). Using v &
^ buttons scroll until you reach 10 flashing on left
hand side.
2. Press & release M button and then Press & release &
^ buttons to scroll display to show L3 on right hand
side.
3. Press & release M button and use v & ^ buttons to
scroll until you reach 70 flashing on left hand side.
4. Press & release M button and CodE flashes on the
right hand side. Press & release ^ until Co 3 is dis-
played.
5. Press & release M button. Using v & ^ scroll the
value between OFF to ON.
6. Press & release M button to return to having 61 on
left of screen flashing. Using v & ^ buttons scroll to
10 flashing on left hand side.
7. Press & release M button then press & release ^ but-
ton until LoC is displayed. Press & release M button
twice to return to standard screen.
8. Turn off power to drive & skid system in prepara-
tion for mechanical & electrical installation of the
duplex kit.
MECHANICAL INSTALLATION:
• Mount pump support to pump station skid strad-
dling existing pump as shown in Figure 1 using ¼”
bolts, washers & lock washers.
• Mount starter box to side of the pump support with
¼” bolts, nuts, washers & lock washers.
• With help set single phase pump on top of pump
support and secure with 3/8” bolts, nuts, washers &
lock washers.
• Using Teflon tape or pipe dope on the threads,
install a 2” union on discharge of pump and screw
check valve into the union tightening with a
wrench 1-2 turns past hand tight to prevent leaks.
• Note: For suction lift applications, a service T with
a threaded in priming plug should be installed on
the intake pipe of the pump for priming purposes.
If possible for suction lift applications, it is recom-
mended to use a separate drop pipe (not shown
in illustrations) into the water source to allow for
easier priming.
• Plumb with desired 2” piping (not supplied) as show
in Figure 1 from check vale and “T” into discharge
manifold.
Because of the 1 minute minimum
run time of the single phase pump, the system
plumbing & fixtures must be able to withstand
full deadhead system pressure (maximum pump
pressure + incoming PSI). If the plumbing system
cannot handle deadhead pressure, a pressure
control valve needs to be installed after the check
valve installed on the single phase pump and set
6-10 PSI above system pressure set on the drive of
the pump station.
• Note: For serviceability, unions & isolation vales
should be installed to allow replacement of either
pump without disturbing the other.
ELECTRICAL INSTALLATION:
• Install, ground, wire and maintain this installation
in accordance with your local electrical code and all
other codes and ordinances that apply. Consult your
local building inspector for local code information.
All electrical work should be performed by qualified
personnel.
• Ground the starter permanently using a wire of size
and type specified by local or United States National
Electrical Code. Do not ground to a gas supply line.
• Connect ground wire first. Connect to ground first
and then connect ground wire to motor starter
box. Connect starter ground to green grounding
terminal located inside of the motor terminal box.
Ground connection MUST be made to this terminal.
Do not connect motor to electrical power supply
until unit is permanently grounded; otherwise seri-
ous or fatal electrical shock hazard may be caused.
• IMPORTANT: Check local and/or United States
National Electric Codes for proper grounding infor-
mation.
• Power should supplied with a correctly fused dis-
connect switch to provide protection. Consult Local
or National Electrical Codes for proper fuse protec-
tion based on motor nameplate.
• Whenever possible, the pump should be powered
from a separate branch circuit of adequate capacity
to keep voltage drop to a minimum during start-
ing and running. For longer runs, increase wire size
in accordance with the Wire Selection guide. (See
Chart B). IMPORTANT: Wire charts are for reference
only. Consult local and state codes for approved
wire sizes.
• See Figure 4 for wiring from power circuit to starter
and to motor.
• For proper electrical connections to the motor, refer
to the connection diagram located on the name-
plate or inside the terminal box of the motor. Make
sure connections are correct for the voltage being
supplied to the motor.