Weight Indicator FT-11(D) Technical Manual For FT-11 Firmware Version 2.13 and higher For FT-11D Firmware Version 2.06 and higher Flintec GmbH Bemannsbruch 9 74909 Meckesheim GERMANY www.flintec.
Table of Contents: 1. Safety Instructions .....................................................................................................................................4 2. Declaration of Conformity..........................................................................................................................5 3. Overview ......................................................................................................................................................6 3.1 3.2 3.3 3.
8.5. ProfiNet Option (for FT-11 only)..............................................................................................................30 8.5.1. 8.5.2. 8.5.3. 8.6. CANopen Option (for FT-11 only) ...........................................................................................................31 8.6.1. 8.6.2. 8.6.3. 9. Electrical Connections .....................................................................................................................................
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3. Overview The type FT-11(D) weight indicator is an economic and powerful state-of-the-art instrument. The accurate and versatile instrument is available in different housings, meeting the industries demand for various environmental conditions. FT-11(D) is approved by Weights & Measures Authorities for use in Accuracy Class III applications with up to 10 000 intervals according to OIML R76. It has a large 6 digit LED weight display (red, 20 mm or 14 mm high) with weight status information.
3.3 Technical Specifications FT-11D Accuracy Accuracy class: EU Type approved: FT-11 III 10 000 intervals (single range); 2x 6 000 intervals (dual range) Display and Keyboard Display: Display update rate: Keyboard: 6 digits, 7 segments, LED red, 20 mm high (Panel type 14 mm high) 250 ms 8-keys; membran with tactile feedback A/D Converter 24 bit Delta-Sigma ratiometric with integral analog and digital filters Max. 100 measurement values per second 0.4 μV/e (approved), 0.
3.4 Housing Dimensions 3.4.1 Desk Type Housing 195 155 140 Desk type front view Desk type side view 187 179 POWER 230 VAC, 50Hz, RS232 C LOAD CELL OPTIO N S/N ANA □ □ BIN ETH □ □ INT MOD □ I/O3 3 □ I/O4 8 Desk type rear view Dimensions of Desk type housing with wall mount kit 3.4.2 Stainless Steel Housing 100 220 70 15 70 160 230 Stainless steel housing front view FT-11(D) Technical Manual, Rev. 1.
3.4.3 Panel Type Housing (for FT-11 only) 174 175 68 90 Panel type front view Panel type side view 5,5 144 69 9 80 164 Sticker 5, mounting with 4x M4 Panel type rear view FT-11(D) Technical Manual, Rev. 1.
4. Installation and Commissioning PRECAUTION: Please read this manual carefully before energizing the indicator. Perform the commissioning operation according the procedure given here. Use trained personnel for cleaning, commissioning, checking and service of the indicator. The interference of untrained personnel may cause some unwanted damages or injures. Note: In this manual the term “Digital Load Cell“ will be refered to “DLC“. 4.
4.2.2. Standard Load Cell Connection (for FT-11 only) The load cell wiring should be made carefully before energizing to avoid damages to the weight indicator and the load cells. The input resistance of the load cells that you want to connect should be more than 58 Ω. The sense pins of the instrument should be connected. In 4-wire installations the sense and excitation pins with the same polarity should be short circuited at the connector side.
5. Front Panel and Keypad 5.1. Weight Display and Status LEDs Figure 5.1 Front panel view of FT-11(D) The weight display of FT-11(D) is a 6 digit LED with 14 mm or 20 mm height. At the right side of the display there are three status LEDs for indicating “Gross”, “Net” and the standard unit “kg”. Below the weight display there are several status LEDs.
5.2. Keypad The meaning of the front panel keys and the key functions are: Key Meaning Power On/Off: This key is used for turning the instrument on or off. To switch off the key must be pressed and hold at least for 2 seconds. There is no On/Off key on panel type housings. Manual Zero: In Gross mode, if the scale doesn’t show zero while there is no load on the pan, you can zero the scale by pressing this key. Manual Tare: Pressing this key tares the scale and gets into the Net mode.
6. Setup and Calibration 6.1. Basics 6.1.1. Basic Setup Keys on the Frontplate The symbols located on the lower right corner of each key indicate the function of the keys in the setup menu. The basic meanings of these keys are given in the table below.
6.2. Defining the Digital Load cells (for FT-11D only) 6.2.1. Digital Load Cell Addressing The parameter group [22-] is used for defining and addressing the DLCs. [22-] DLC Configuration Block In this section the DLCs are introduced to the indicator. [220 X] DLC Type 0 = RC3D [221 This parameter must be set to “0” for type RC3D digital load cell. XX] Quantity of DLC Enter the quantity of DLCs used in the scale. The quantity can be selected between 1 and 16.
6.2.2. Eccentricity Adjustment The eccentricity adjustment must be done in parameter group [32-] before the calibration of the scale. The adjustment can be done for each load cell independently or for sectional pairs. The selection is done by parameter [320]. After selection of the adjustment method , the adjustment is performed automatically as described in parameter [321]. [32-] DLC Eccentricity Adjustment Block In this parameter group the eccentricity correction is performed automatically or manually.
6.3.
[204 X] Auto Zero Tracking AZT automatically re-adjusts the scale to zero for compensating defined small deviations around the centre of zero. 0 = disable [205 1 = ± 0,5e 2 = ± 1e 3 = ± 3e X] Tare 0 = Disabled 1 = Multi tare via key 2 = Tare via key in gross mode [206 X] Motion Detector This parameter defines the sensitivity level which will determine what is considered as stable. 0 = ± 0.3e 1= ± 0.
6.5. Scale Calibration [3--] Calibration Block The calibration of the scale will be performed here. [30-] Calibration [300 ] Gravity This parameter should be used in the scale that will be verified in two stages by gravity adjustment (in legal metrologic applications). This parameter should not be touched in other applications. If you enter a value in this parameter before calibration (as six decimal digits, e.g. enter “798564” for “9.
new value by and keys, place the test weight on the scale and press . The display will show the [WAıt ] message during the span adjustment under load. Approximately 10 seconds later the display will show the [SAvE ] message. You can confirm the “Save span adjustment under load” by pressing or cancel it by pressing the key. [313 ] eCal (electronic calibration) Warning: The scale capacity and the resolution must be entered before performing eCal.
7. Alibi Memory and Legal Metrological Records If the alibi memory is installed and activated, the indicator keeps the latest 149 764 weighing records in this memory. The recorded data can be viewed on the indicator’s display or exported via serial port. To find a definite record you have to enter parameter [802]. After reaching the desired record, the recorded data can be viewed in the display. If needed you can print this record together with the following 9 records by pressing the key.
8. Communication 8.1. Overview about Communication Application Operation mode of the interface Hardware channel Data export to PC (non-approved); Remote display; Remote control with ASCII entries (Z, T, C)* IndFace-Software (FT-11 only); Process control (PLC, DCS, SCADA...
The pin configuration of the optional D-Sub 25-pin female connector is given below. Pin no. for desk and panel types (D-Sub, 25-pin, female) 2 3 4 5 7 8 9 10 11 19 20 21 22 24 25 D25 body Parameter [012] is set to is set to “2” “0” or “1” TxD1; Par. [01-] RxD1; Par. [01-] TxD2; Par. [02-] RTS1; Par. [01-] RxD2; Par. [02-] CTS1; Par. [01-] GND (RS 232C) R-; Par. [02-] R+; Par. [02-] T+; Par. [02-] +V; Par. [02-] Termination (RS 485) Termination (RS 485) A; Par. [02-] B; Par. [02-] T-; Par.
2. Multi Line Flintec GmbH www.flintec.com Germany By pressing the key you can send the data in multiple lines as shown in the labels at the left. 3 lines of header and 1 line of footer can be downloaded to the instrument (in host mode). The data output structure is defined by the printer parameters. 3. Title and Footnote (for FT-11 only) It is possible to load 3 lines of header and 1 line of footer to FT-11 and print a label with title and footnote in print mode.
[014 X] Data Length and Parity 0 : 8 bit, no parity 1 : 7 bit, odd parity 2 : 7 bit, even parity [015 X] Checksum 0 : Checksum byte disabled 1 : Checksum byte enabled [02-] Serial Interface 3 The parameters of the 3rd serial interface.
8.3. Ethernet Option (for FT-11 only) FT-1x series indicators which are equipped with an Ethernet option can be connected to Ethernet TCP/IP or Modbus RTU over Ethernet networks as described below. 8.3.1. Electrical Connections The pin configuration of the RJ45 Ethernet connector is described below: 1 2 1: Link LED 2 Activity LED State Off Amber Green Pin no.
The Ethernet setup can be done using the Ether X PC software. Note: For older instruments the configuration will be done by the Ethernet Device Installer PC software, see separate document on the Flintec Product-CD.
Question: Answer: Question: Answer: The Ether X software could reach the FT-1x instrument, but you can’t communicate with the instrument. The port number of the indicator is not convenient for port numbers of your application software. Check the port number of the indicator by using the Ether X software. How can I check the communication? You can use any communication program like HyperTerminal which is supplied with your Windows operating system (Microsoft). Example: HyperTerminal 1.
8.4. Profibus Option (for FT-11 only) FT-11 indicators which are equipped with the Profibus option can be connected to a PLC bus as described below. Profibus DP V0 & V1 Update rate Response time on entries 8.4.1. Automatic (96 kbit/s to 12 Mbit/s) Weight data will be updated each 40 ms 5 ms to 25 ms Electrical Connections The pin configuration of the female 9-pol D-Sub Profibus connector (DB9F) is described in the table below: 1 2 3 Pin no.
8.5. ProfiNet Option (for FT-11 only) Indicators which are equipped with the ProfiNet option can be connected to a PLC bus as described below. Weight data update rate: 8.5.1. 40 ms Response time on entries: 5 ms to 25 ms Electrical Connections ProfiNet Interface: 1. Network Status LED 2. Module Status LED 3. Link/Activity LED 4.
8.6. CANopen Option (for FT-11 only) FT-11 indicators which are equipped with the CANopen option can be connected to a PLC bus as described below. Baud rate Update rate Response time on entries 8.6.1. Automatic (10 kbps to 12 Mbps) Weight data will be updated each 40 ms 5 ms to 25 ms Electrical Connections The pin configuration of the male 9-pol D-Sub ProfiNet connector (DB9M) is described in the table below: Connector 1. Run LED 2. Error LED 3. CANopen Connector Pin no.
9. Other I/O Options 9.1. Analogue Output Option (for FT-11 only) FT-11 can be equipped with 4 – 20 mA or 0 – 10 V analogue output option. The value of the analogue output changes in linear relationship to the displayed value.
9.2. Digital I/O Option 9.2.1. Electrical Connections It is possible to use control inputs and setpoint outputs if you add an optional digital I/O board (3 inputs and 3 outputs) to the instrument. The electrical connection of the inputs and outputs should be made as shown in Fig. 9.1. Figure 9.1 Digital I/O ports connection diagram Voltage 20 to 28 V DC 20 to 28 V DC Digital input Digital output Current Max. 30 mA Max.
[132 X] Input 2 0 = Disabled (factory default) 3 = Clear 1 = Zero 4 = Print 2 = Tare 5 = Key lock 1 = Zero 4 = Print 2 = Tare 5 = Key lock [133 X] Input 3 0 = Disabled (factory default) 3 = Clear 9.2.3. Entering Setpoints Press the key to enter the setpoint memory. The setpoint values will be defined by the and keys and confirmed with the key. You will advance to the next setpoint. Here you can select between setpoints via the <> and <> keys.
10. Diagnostics The parameter block [9--] contains certain functions for checking and testing. [9--] Diagnostics The operations about checking and testing the instrument can be made here. [90-] Tests [900 ] Key Pad test In this step each key’s ASCII code will be shown on the display as you press the related key. By this way you can test if all the keys are functioning or not. Pressing “” key will take you to the next parameter.
Appendix 1: Setup and Calibration Menus FT-11 Setup and Calibration Menu 00 _ 0_ _ 000 SERIAL 1 INTERFACE 01 _ 001 DATA FORMAT 010 SERIAL 2 02 _ 011 DATA FORMAT 020 SERIAL 3 002 BAUD RATE 003 012 BAUD RATE 021 DATA FORMAT ADDRESS 023 Chapter 8.
FT-11D Setup and Calibration Menu 0_ _ 00 _ INTERFACE 01 _ 02 _ 04 _ SERIAL 1 SERIAL 2 SERIAL 3 PRINTER 000 D.FORMAT 010 D.FORMAT 020 D.FORMAT 040 P.FORMAT 001 BAUD RATE 011 021 BAUD RATE BAUD RATE 042 CN 002 003 012 013 HANDSHAKE HANDSHAKE 022 HANDSHAKE 045 MIN. PRT ADDRESS 014 023 046 11 _ 12 _ START UP FİLTER 130 14 _ 142 ADJUSTMENT SCALE PRMTR 20 _ SETUP A.PWR OFF 120 13 _ DIGITAL I / 0 2_ _ 111 F.
Appendix 2: Continues Output Mode Data Structure The format and the definition of the continuous data output is given below. Status STX STA STB Indicated STC D5 D4 D3 D2 Tare D1 D0 D5 D4 D3 D2 D1 D0 CR CHK The definition of the status bytes STA, STB and STC is given below. Definition Table for Status Byte A Bits 0, 1 and 2 1 2 Decimal point 0 0 XXXXOO 0 0 XXXXXO 1 0 XXXXXX 1 0 XXXXX.X 0 1 XXXX.XX 0 1 XXX.XXX 1 1 XX.XXXX 1 1 X.
Appendix 3: Host Mode Data Structure If related parameters are adjusted for host communication, the weight indicator will be connected to your system in Host Mode. Functions “0x03” and “0x10” are supported. Read Hold Registers (0x03) This function code is being used to read the information in the register addresses which have been permitted to be read from holding registers.
Error Check Calculating: CSUM = 0 – (Slave_Add + Function + … + Last_data) (STX and CSUM are neglected while calculating CSUM) Tool for counting: 0 1 2 3 4 5 6 7 8 9 A B C D E F Example: @|01|10|0008|0001|02||0006|DE| To get the check sum (here FA) you have to sum following numbers first: 01+10+00+08+00+01+02+00+06 = 22 Now you have to subtracte 22 from 00: 00 - 22 = DE (Calculation examples: 00 – 10 = F0 ; 00 – 11 = EF) Display value Status Function (Read / Write) 03 (R) 03 (R) Tare
Examples: The commands will be used for an indicator which instrument address is set to 1. Reading weight data: Reading status data: Reading Tare data: Taring: @010300000002FA @010300020001F9 @010300030002F7 @011000080001020002E2 Loading 1500 value to Setpoint 1: 1.step: @0110000B000204000005DCFD 2.step: @011000080001020006DE Reading Setpoint 1 (SP1=1500): 1. step: @011000080001020007DD 2.
Appendix 4: Modbus RTU Data Structure If the instrument is programmed for Modbus RTU, it can be used as a Modbus RTU slave on a RS485 communication line or on the Ethernet communication line. The Modbus slave adress is defined in the parameter [Address]. Function code “0x03” and function code “0x10” are supported. Read command Display value Modbus register 40 001 Function code 03 Register address 00,00 No.
Write command Control Modbus register Function code 40 009 10 Register address No.
Loading values “500”, “1000” and “1500” to setpoint 1, 2 and 3 1. step (load designated values to buffer memories) : 01, 01, 01, 2.
Appendix 5: Profibus DP / ProfiNet Data Structure (FT-11 only) The output from FT-11 on PLC requests is in four words and according to the table below. FT-11 Output Bit no.
Any input to FT-11 is in four words and according to the table below. FT-11 Input Bit no.
Appendix 6: CANopen Data Structure (for FT-11 only) The output from FT-11 on PLC requests is in two double words and according to the table below. FT-11 Output Bit no.
Any input to FT-11 is in two double words and according to the table below. FT-11 Input Bit no.
Appendix 7: Error Table The FT-11 and FT-11D weight indicators have been designed as very reliable and virtually error free instruments. However if an error occurs do not attempt to repair the equipment before you understand what caused the error. Note the problems you have with your instrument and the error messages shown on the display. Then try to solve the problem according to the error table given below.
Appendix 8: Parameter’s Default Table Parameter Factory defaults 0-- Interface 00- Serial Interface 1 0 Data format 2 = Printer 1 Baud rate 3 = 9600 2 Handshake 0 = Disable 3 Address 0 4 Data length and parity 0 = 8 bit, no parity 5 Checksum 1 = Enable 01- Serial Interface 2 10 Data format 0 = Disable 11 Baud rate 3 = 9600 12 Handshake 0 = No 13 Address 0 14 Data length and parity 0 = 8 bit, no parity 15 Checksum 1 = Enable 02- Serial Interface 3 20 Data format 0 = Disable 21 Baud rate 3 = 9600 22 Handshake
Parameter 2-- Scale Parameters 20- Set up 200 Approved 201 Increased indication 202 Power on zero 203 Zero with key 204 Auto zero tracking 205 Tare 206 Motion detector 207 Tilt switch 208 Stability time 21- Scale Build 210 Scale Type 211 Capacity 1 / d1 212 Capacity (2) / d(2) 22- DLC Configuration Block 220 DLC Type 221 Quantity of DLC 222 DLC Address 3-- Calibration / Adjustment 30- Calibration 300 Gravity 301 Calibration 31- Adjustment 310 Zero adjustment 311 Span adjustment 312 Span adjustment under loa
Appendix 9: Calibration Table The n = maximum capacity / e values are given in the table below. Use this table for selecting your Max and e values. www.flintec.com FT-11(D) Technical Manual, Rev. 1.