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OVERVIEW:

Congratulations. Your Chloritrol

CL System from

Fluid Metering Inc. is the newest patented innovation

in 50 years for accurate, low maintenance injection of

sodium hypochlorite for water and wastewater

treatment. FMI’s CL, along with it’s CTS Chemical

Treatment System for caustic soda, are the easiest

chemical feed systems for water and waste treatment

in the world.

The patented Chloritrol

CL & CTS systems eliminate

check valves and/or peristaltic tubing typically present

in traditional hypochlorite metering systems, which are

the primary sources of downtime and frequent

maintenance . The CL & CTS Systems will never lose

prime, even against pressure, or air lock. The

Chloritrol

CL system consists of the CL Pump

Module and C100A Variable Speed Controller.

The CL Pump Module is a unique valveless duplex

FMI CeramPump® and an FMI RO “sipper” pump

direct coupled to a single variable speed drive motor.

The high-pressure CeramPump

injects the

hypochlorite directly into the main water stream, while

the RO “sipper” pump removes any gas generated

because of chlorine out-gassing, eliminating “gas lock”

and/or loss of prime.

CHLORITROL

CL with C100A

Liquid Hypochlorite Injection System

INSTALLATION & OPERATING INSTRUCTIONS

IN-CL-14

3/11/14 HW

The C100A Variable Speed Controller from Fluid

Metering, Inc. is specifically designed to interface

with the Chloritrol

CL Pump Module. This

controller provides a variable 0-90 VDC power

source, which is controlled either manually using a

panel mounted rotary dial, or electronically via a

4-20 mA control input.*

* Other commercially available controllers may work, however we

recommend contacting FMI for details.

Page 1 of 10

Chloritrol

CL Pump Module

and C100A Variable Speed Controller

Summary of content (10 pages)

PAGE 1
CHLORITROL® CL with C100A Liquid Hypochlorite Injection System INSTALLATION & OPERATING INSTRUCTIONS OVERVIEW: Congratulations. Your Chloritrol CL System from Fluid Metering Inc. is the newest patented innovation in 50 years for accurate, low maintenance injection of sodium hypochlorite for water and wastewater treatment. FMI’s CL, along with it’s CTS Chemical Treatment System for caustic soda, are the easiest chemical feed systems for water and waste treatment in the world.
PAGE 2
CL SPECIFICATIONS CL INSTALLATION & SETUP Supply Voltage: 0-90 VDC (Supplied by C100A Controller) CL Supply: 1/4” NPT female CL Recirculation return: 1/4” NPT female CL High Pressure outlet: 1/4” NPT female Output Volume: CL1: 6.5 GPH max. CL2: 15 GPH max. Output Pressure: 125 psi max. Environment: Humidity: 100% RH non-condensing Temp: non-freezing to 104°F Enclosure: Fiberglass Dimensions: 15 1/2” x 13 3/8” x 6 3/4” Weight: 18.6 lbs. (8.4 kg.
PAGE 3
FLUIDIC CONNECTIONS 1. Connect the supply tubing from the hypochlorite supply vessel to the 1/4” NPT female CL Supply Inlet fitting of the Chloritrol CL. Supply tubing should be 1/4” to 3/8” ID semi-rigid translucent tubing, LDPE (low density polyethylene) or equivalent. Refer to Fluidic Overview Diagram 5. Important Note: Do not use any fittings having Buna-N seal elements. Only Viton® should be used. 2. Connect the Return tubing from the 1/4” NPT female CL Return back to the supply vessel.
PAGE 4
Calibration Reference Charts * Your CL unit comes factory set at 50% flow Maintenance Periodic: Once a day, week, or whenever you are in the pump house. See Diagram 7 on Pg. 5  Rinse the piston where it enters the seal using the small squirt bottle provided. Simply use water. This will help to eliminate any build up of crystals that may damage seals. Perform this procedure once a day, week, or whenever you are in the pump house.  Check for leaks, drips, .. etc. Wipe clean as necessary.
PAGE 5
Maintenance (cont.
PAGE 6
C100A Variable Speed DC Controller GENERAL The FMI C100A Variable Speed DC Controller is designed to operate with FMI Variable Speed CL and CTS Drives. The C100A features both manual speed adjustment (“ON” position) using a front panel mounted rotary control, as well as electronic speed control (“AUTO” position) via a 4-20mA signal from an external source (sensor, analyzer, process controller.. etc).
PAGE 7
WIRING PROCEDURE 1) Remove the four (4) cover screws to remove the cover and gain access to the terminal strip. Note: When removing the cover, take care not to damage the cover gasket or the wires connecting the cover controls with the main circuit board. 2) If an external 4-20 mA control source is used, (typically a sensor, analyzer, or PLC etc.), connect the 4-20 mA output of this device to the +1 and -2 terminals as shown below. 3) After all wiring is complete, replace the cover.
PAGE 8
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PAGE 9
Page 9 of 10 IN-CL-14 3/11/14 HW
PAGE 10
Tips from the Field The Chloritrol® has been dynamically tested, including the integrity of all internal fluid connections, prior to shipment. The C100A control unit is factory adjusted for optimum performance with the Chloritrol, and no additional adjustment of internal trim pots should be required. However, if a newly installed Chloritrol® with C100A System fails to operate properly, the following is a step by step troubleshooting guide to determine the cause and corrective action.